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7. REMOVAL OF USED TWIN 
BLADES

1.  Unplug the saw and allow blades to cool. 
2.  Rotate the blades while pressing the 

spindle lock down until the blades cannot 
move. Remove the locking bolt and blades 
can now be removed. 
Then unscrew Lock Nutby rotation in coun-
ter clockwise and remove (see Fig.5-6).

3.  Open the lower guard (see Fig. 2)
4.  Lift up and remove Blade”B”
5.  Remove the arbor adaptor (see Fig. 1)
6.  Lift up and remove Blade “A” (see Fig. 1)

Disconnect the plug from the power source 
before making any assembly, adjustments or 
changing accessories. Such preventive safety 
measures reduce the risk of starting the tool 
accidentally. Do not use blades with
incorrect sized holes. Do not use defective or 
incorrect blade washers or bolts. Avoid cutting 
nails.

8. MOUNTING OF REPLACE-
MENT BLADES

Refer to section ACCESSORIES for the proper
replacement blades thatare needed for this 
saw.

1.  Unplug the saw.
2.  Lay the saw down with the blade arbor 

pointing upward.

3.  Open the lower guard(Fig.2)
4.  Place blade “A” onto the flange with the “A” 

clearly visible (see Fig. I)

5.  Align the holes on the blade with the pins 

on the flange and securely fit the blade on 
the flange (see Fig. 2).

6.  Take the arbor adaptor ”I”and push it down 

onto the flange with the”I“ clearly visible. 
Make sure that the adaptor is properly 
seated over the flat sides of the flange. (see 
Fig.3)

7.  Place the blade “B”onto the adaptor with 

the “B” easily visible, then thread the lock 
nut onto shaft. Do not tighten,(see Fig. 4).

8.  Turn the blades so that the spindle lock can 

be pressed down

9.  Press down the spindle lock (see Fig.5)
10. Tighten the lock nut clockwise and then 

release the press from the spindle lock (see 
Fig.6). This will allow the blades to turn 
freely.

11. Carefully turn blades with your hand to be 

sure they easily turn in opposite directions.

9. DUAL BLADES

PLEASE NOTE

These products are fitted with specially 
designed blades for “universal” use. These 
blades spin in opposite direction. Never use 
conventional carbide blades in this product.
Always bear in mind that it is the blades do-
ing the job, which means that the machine’s 
capacity is not increased by overloading.(See 
also in the instructions)
This is a very special machine and it can cope 
with a surprising amount of tasks, but use it 
with great care until you have learnt how to 
handle it.

LUBRICATING INSTRUCTIONS

For cutting aluminum, copper or stainless 
steel, the lubricating device must always be 
used.

1.  Before installing or replacing a lubricat-

ing stick, remove the power plug from the 
source.

2.  Insert the lubricating stick into the hole of 

the lubricating device.

3.  Turn the plastic knob of the lubricating 

device clockwise to secure the stick.

The lubricating stick is fed by turning the 
feeder wheel dock wise.

10.ACCESSORIES

LUBRICATINGSYSTEM

Lubricating System consists of two parts:
•  Feeder wheel assembly
•  Lubricating stick

AUXILIARY HANDLE

This fits into gearbox assembly and can be 
fitted in one of the tapped (threaded) holes for 
convenience.

This dual blade saw uses specifically designed
blades and no other types of blades should 
ever be used. Other blades will not operate 
safely in this saw and could resullt in serious 
personal injury. Blades are marked ‘A’
inner blade and ‘B’ outer blade.

Do not touch the gearbox. It gets hot when in
operation.

Summary of Contents for DBS900

Page 1: ...125mm Dual Blade Saw PLEASE READ ALL INSTRUCTIONS BEFORE USE M o d e l DBS900 COMPLIES WITH INTERNATIONAL IEC60745 SAFETY SPECIFICATIONS 900W ...

Page 2: ... Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the power outlet Never modify the plug in any way Do not use any adap...

Page 3: ...ble for their safety i Children should be supervised to ensure they do not play with the appliance 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be con...

Page 4: ...s or to solder in support parts with hard metal teeth Do not apply pressure while cutting any mate rial Packing unpacking Tools Tools must be packed and unpacked with extra care and caution Before use Manual Read the manual before use Ear protection Always wear ear protection Tool Check the blades Check the machine setting Grinding maintenance To maintain quality and safety it is necessary to keep...

Page 5: ...erious injury Always make sure both blades enter into the workplace at the same time Entering with only one blade will cause unexpected kickback risking serious injury PREVENTION OF KICKBACK Kickback is the result of misuse and or incor rect product operation or conditions and can be avoided by taking proper precautions given below Maintain a firm grip with both hands on the saw and position your ...

Page 6: ...cts Arsenic and Chromium from chemically treated lumber Your risk from these exposures varies depending upon how often you do this work To reduce your exposure to these chemicals Work in a well ventilated area Work with approved safety equipment such as those dust masks that are specially des ignated to filter out microscopic particles The operation of any circular saw can result in foreign object...

Page 7: ...ccident resulting in possible serious injury If the cord hangs up on the work piece during a cut release the trigger switch immediately Unplug the saw and move the cord to prevent it from hanging up again Using the saw with a damaged cord could result in shocking Have it replaced before using the saw again 7 Slide the on off switch to start the saw Al ways let the blades reach full speed before yo...

Page 8: ...life span and the risk of personal injury SELECTING THE CORRECT FEED IS IMPOR TANT If the feed speed is too slow the blades will only press down the material rather than cut it The edge glides or wears down the mate rial The result is a poor cut and rapid wear of blades If the feed speed is too fast there is a risk that the cut might split and the splinter open ing s volume will not be sufficient ...

Page 9: ...e lower edge angled as it goes so that the blade hits the material at an angle of 90 Spiral tube and longitudinal cutting Feed the blade through the material so that the blade only protrudes through approx 10mm do not drive it as far as the blades en tire cutting edge Then start to feed the blade forwards or backwards Thin plate Only feed the blade down approx 10mm then start cutting The blade cov...

Page 10: ......

Page 11: ...down the spindle lock see Fig 5 10 Tighten the lock nut clockwise and then release the press from the spindle lock see Fig 6 This will allow the blades to turn freely 11 Carefully turn blades with your hand to be sure they easily turn in opposite directions 9 DUAL BLADES PLEASE NOTE These products are fitted with specially designed blades for universal use These blades spin in opposite direction N...

Page 12: ...rial wallboard spackling compound or plaster During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with an air compressor LUBRICATION All of the bearing in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the tool under normal operating condition Therefore no further lubrication is required Always wear sa...

Page 13: ...rk surface Blades are breaking Damaged teeth Replace blades Feed speed is too fast Reduce feed speed Blunt teeth Replace blades Blades have buckled Replace blades Blades have burned out Replace blades Broken blade teeth Feed speed is too fast Replace blades The surface being cut is too hard Replace blades The teeth have been damaged by impact Replace blades Blades were not installed properly Repla...

Page 14: ...isc cutting lines etc are excluded from this guarantee 10 Normal consumables parts such as carbon brushes bearings chucks cord assembly s spark plugs recoil pulleys and bump head assembly s are specifically excluded from this guarantee Extended 24 Month Limited Guarantee Casals takes pride in their product quality and therefore offer an extended 24 month limited guarantee from the original date of...

Page 15: ...Be on the look out for these Casals products at your local outlet CD4800RE BS76 710 AG115 710 CD1200RE OS150 AG230 2000 ID500RE PL82 710 R1200E JS55 ID710RE HAG2000 CS184L ...

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