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The use of attachments or accessories that are 
not recommended may be dangerous.

11.MAINTENANCE

To avoid accidents, always disconnect the 
tool from the power source before cleaning or 
performing any maintenance.

All parts represent an important part of the 
double insulation system and should be ser-
viced only at authorized service centers.
Avoid using solvents when cleaning plastic 
parts. Most plastics are susceptible to damage 
from various types of commercial solvents 
and may be damaged by their use. Use clean 
cloths to remove dirt, carbon dust, etc.

Do not at any time let brake fluid, petrol, 
petroleum-based products, penetrating oils, 
etc. come in contact with plastic parts. They 
contain chemicals that can damage, weaken 
or destroy plastic.

It is a known fact that electrical tools are 
subject to accelerated wear and possible 
premature failure when they are used to work 
on fiberglass boats and sports cars, wall-
board, spackling compounds or plaster. The 
chips and grinding from these materials are 
highly abrasive to electrical tool parts, such as 
bearings, brushes, commutates, etc. Conse-
quently, it is not recommended that this tool 
be used for extended work on any fiber glass 
material, wallboard, spackling compound or 
plaster. During any use on these materials, it 
is extremely important that the tool is cleaned 

frequently by blowing with an air compressor.

LUBRICATION

All of the bearing in this tool are lubricated with 
a sufficient amount of high-grade lubricant 
for the life of the tool under normal operating 
condition. Therefore, no further lubrication is 
required.

Always wear safety goggles or safety glasses 
with side shields when using this tool or blow-
ing dust. If operation is dusty, also wear a dust 
mask.

DOUBLE INSULATION

Double insulation is a concept of safety in 
electrical power tools, which eliminates the 
need for the standard 3-wire ground power 
cord. All exposed metal parts are isolated from 
the internal motor components with protecting 
insulation. Double insulated power tools do 
not need to be earthed.

The servicing of a tool with double insulation 
requires extreme care and knowledge of the 
system and should be performed only by a 
qualified service technician. For service, we 
recommend that you return the tool to our 
authorized service center for repair. Always 
use original factory replacement parts when 
servicing.

EXTENSION CORDS

The use of any extension cord will cause some 
loss of power. To keep the loss at a minimum 
and to prevent overheating, use an extension 
cord that is heavy enough to carry the current 
that the tool will consume.

Summary of Contents for DBS900

Page 1: ...125mm Dual Blade Saw PLEASE READ ALL INSTRUCTIONS BEFORE USE M o d e l DBS900 COMPLIES WITH INTERNATIONAL IEC60745 SAFETY SPECIFICATIONS 900W ...

Page 2: ... Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical safety a Power tool plugs must match the power outlet Never modify the plug in any way Do not use any adap...

Page 3: ...ble for their safety i Children should be supervised to ensure they do not play with the appliance 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be con...

Page 4: ...s or to solder in support parts with hard metal teeth Do not apply pressure while cutting any mate rial Packing unpacking Tools Tools must be packed and unpacked with extra care and caution Before use Manual Read the manual before use Ear protection Always wear ear protection Tool Check the blades Check the machine setting Grinding maintenance To maintain quality and safety it is necessary to keep...

Page 5: ...erious injury Always make sure both blades enter into the workplace at the same time Entering with only one blade will cause unexpected kickback risking serious injury PREVENTION OF KICKBACK Kickback is the result of misuse and or incor rect product operation or conditions and can be avoided by taking proper precautions given below Maintain a firm grip with both hands on the saw and position your ...

Page 6: ...cts Arsenic and Chromium from chemically treated lumber Your risk from these exposures varies depending upon how often you do this work To reduce your exposure to these chemicals Work in a well ventilated area Work with approved safety equipment such as those dust masks that are specially des ignated to filter out microscopic particles The operation of any circular saw can result in foreign object...

Page 7: ...ccident resulting in possible serious injury If the cord hangs up on the work piece during a cut release the trigger switch immediately Unplug the saw and move the cord to prevent it from hanging up again Using the saw with a damaged cord could result in shocking Have it replaced before using the saw again 7 Slide the on off switch to start the saw Al ways let the blades reach full speed before yo...

Page 8: ...life span and the risk of personal injury SELECTING THE CORRECT FEED IS IMPOR TANT If the feed speed is too slow the blades will only press down the material rather than cut it The edge glides or wears down the mate rial The result is a poor cut and rapid wear of blades If the feed speed is too fast there is a risk that the cut might split and the splinter open ing s volume will not be sufficient ...

Page 9: ...e lower edge angled as it goes so that the blade hits the material at an angle of 90 Spiral tube and longitudinal cutting Feed the blade through the material so that the blade only protrudes through approx 10mm do not drive it as far as the blades en tire cutting edge Then start to feed the blade forwards or backwards Thin plate Only feed the blade down approx 10mm then start cutting The blade cov...

Page 10: ......

Page 11: ...down the spindle lock see Fig 5 10 Tighten the lock nut clockwise and then release the press from the spindle lock see Fig 6 This will allow the blades to turn freely 11 Carefully turn blades with your hand to be sure they easily turn in opposite directions 9 DUAL BLADES PLEASE NOTE These products are fitted with specially designed blades for universal use These blades spin in opposite direction N...

Page 12: ...rial wallboard spackling compound or plaster During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with an air compressor LUBRICATION All of the bearing in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the tool under normal operating condition Therefore no further lubrication is required Always wear sa...

Page 13: ...rk surface Blades are breaking Damaged teeth Replace blades Feed speed is too fast Reduce feed speed Blunt teeth Replace blades Blades have buckled Replace blades Blades have burned out Replace blades Broken blade teeth Feed speed is too fast Replace blades The surface being cut is too hard Replace blades The teeth have been damaged by impact Replace blades Blades were not installed properly Repla...

Page 14: ...isc cutting lines etc are excluded from this guarantee 10 Normal consumables parts such as carbon brushes bearings chucks cord assembly s spark plugs recoil pulleys and bump head assembly s are specifically excluded from this guarantee Extended 24 Month Limited Guarantee Casals takes pride in their product quality and therefore offer an extended 24 month limited guarantee from the original date of...

Page 15: ...Be on the look out for these Casals products at your local outlet CD4800RE BS76 710 AG115 710 CD1200RE OS150 AG230 2000 ID500RE PL82 710 R1200E JS55 ID710RE HAG2000 CS184L ...

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