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6801202

NTRODUCTION

I

PERATION

O

This manual is for the Cascade 10A Bin Dumper.  Contents 

include an Operator's Guide, Installation Instructions and 

Periodic Maintenance.  All specifications are shown in US 

and (Metric) units where applicable.

IMPORTANT:

 All hoses, tubes and fittings on the 

attachments are SAE O-Ring Face Seal.

Special Definitions

The statements shown appear throughout this manual 

where special emphasis is required.  Read all WARNINGS 

and CAUTIONS before proceeding with any work.  

Statements labeled IMPORTANT and NOTE are provided 

as additional information of special significance or to make 

the job easier.

CAUTION –

 A statement preceded by CAUTION is 

information that should be acted upon to prevent  

machine damage.

IMPORTANT –

 A statement preceded by IMPORTANT is 

information that possesses special significance.

NOTE –

 A statement preceded by NOTE is information that 

is handy to know and may make the job easier.

WARNING

 – A statement preceded by  

WARNING is information that should be 

acted upon to prevent bodily injury.  A 

WARNING is always inside a ruled box.

WARNING

:  Rated capacity of the truck/

attachment combination is a responsibility 

of the original truck manufacturer and may 

be less than shown on the attachment 

nameplate.  Consult the truck nameplate.

WARNING

: Do not operate this attachment 

unless you are a trained and authorized lift 

truck driver.

This section contains operating instructions for the 

Cascade 10A Bin Dumper.  It will help you avoid common 

errors which often cause damage to the equipment or 

product being handled.  10A Bin Dumpers are designed 

to handle agricultural and industrial bins of various sizes 

and capabilities.  The backrest is manually adjustable to 

accommodate different bin heights and lengths.

This information is intended to simplify operator 

understanding about effective and safe bin dumper 

use and operation.  Read this information thoroughly 

before operating the attachment.  Be sure you know 

and understand all operating procedures and safety 

precautions.  If you have any questions or don’t understand 

a procedure, ask your supervisor.

Emphasize Safety!

  Most accidents 

are caused by operator carelessness or 

misjudgment.  You must watch for poorly 

maintained equipment and hazardous 

situations and correct them.

BD0144.eps

Front Bin 
Stops

Fork Pin

Upper Frame 
Assembly

Adjustable 
Backrest

Bin Length 
Adjustment

Bin Height 
Adjustment

Lower Frame 
Assembly

Frame Pivots

Summary of Contents for 10A Bin

Page 1: ...cascade corporation Cascade is a Registered Trademark of Cascade Corporation SER MANUAL U Manual Number 6801202 10A Bin Dumper ...

Page 2: ...on 4 Bin Dumper Operation Auxiliary Valve Functions 4 Picking Up Dumping Loads 5 Safe Operation and Maintenance 6 OSHA Regulations 6 INSTALLATION Recommended Hydraulic Supply 7 Truck Requirements 8 Attachment Installation 9 PERIODIC MAINTENANCE 100 Hour Maintenance 12 500 Hour Maintenance 12 1000 Hour Maintenance 12 2000 Hour Maintenance 13 ...

Page 3: ...k attachment combination is a responsibility of the original truck manufacturer and may be less than shown on the attachment nameplate Consult the truck nameplate WARNING Do not operate this attachment unless you are a trained and authorized lift truck driver This section contains operating instructions for the Cascade 10A Bin Dumper It will help you avoid common errors which often cause damage to...

Page 4: ...turning on ramp Watch clearances Motor off park lower load Traveling empty No reaching through mast No standing under load Tilt Raise Observe Wet floors Workers Stops Bumps Dips Sound horn slow at intersection Sound horn slow at corner Slow for two way traffic With load No load P P P 3 in 8 cm RAMPS TRAFFIC STOP ...

Page 5: ...s No Stand Zone 12 ft 4 m dia Limit truck movement with raised bin Load weight must not exceed combined truck attachment capacity see truck nameplate Center bin prior to lifting traveling or dumping No loads on top of bin Adjust stops to top of bin BD0167 eps ...

Page 6: ...ns Check items each day Report problems to your supervisor See service manual for maintenance and repair procedures BD0148 eps Hydraulic Leaks A Dumper Forward B Dumper Back Fasteners Forks Bin Stops Safety Decals Fork Pin Engagement BD0164 eps A B Hoist Down Tilt Forward Hoist Up Tilt Back A B ...

Page 7: ...vel bin raise for dump clearance B Raise bin clear of ground B Move control lever forward to dump load WIDTH LENGTH Adjust stops Height Allow up to 1 5 in 38 mm clearance with top of bin Length Allow maximum 25 6 mm clearance from front bin stops BD0150 eps BD0151 eps 4 in 10 cm BD0152 eps 3 4 Watch Clearance B Move control level forward 1 second to engage front bin stops A ...

Page 8: ...s view the load engaging means shall be fully lowered controls neutralized and the brakes set to prevent movement 6 A safe distance shall be maintained from the edge of ramps or platforms while on any elevated dock or platform or freight car Trucks shall not be used for opening or closing freight doors 10 A load backrest extension shall be used whenever necessary to minimize the possibility of the...

Page 9: ...se Cable Reel Selection Guide Part No 212199 to select the correct hose reel for the mast and truck Hose and fitting requirements are as follows Hoses and fittings for dump function should be at least No 6 with 9 32 in 7 mm minimum ID C B A A RH THINLINETM 2 Port Hose Reel Group OR B LH THINLINETM 2 Port Hose Reel Group OR C Single Internal Hose Reeving Group GA0033 eps ...

Page 10: ...troleum base hydraulic fluid meeting Mil Spec MIL 0 5606 or MIL 0 2104B Use of synthetic or aqueous base hydraulic fluid is not recommended If fire resistant hydraulic fluid is required special seals must be used Contact Cascade Flow less than recommended will result in slower than normal dumping speed Flow greater than maximum can result in excessive heating reduced system performance and short h...

Page 11: ...epare Hoses A Determine hose lengths required for hydraulic supply B Cut hoses to length install end fittings or quick disconnect kits BD0154 eps BD0155 eps BD0156 eps Extend Extend Retract Retract Quick Disconnect Fittings Quick Disconnect Fittings Hose Terminal Bin Dumper Valve Single Internal Hose Reeving RH shown Hose Reel RH shown ...

Page 12: ... with union fittings B Operate auxiliary valves for 30 seconds C Remove union fittings GA0092 eps 4 Mount bin dumper A Position forks behind bin dumper B Drive forward inserting forks into rear fork pockets C Install fork pins behind fork heel BD0157 eps BD0158 eps C Top View Install fork pins A B ...

Page 13: ...ty bin cycle dumper forward and back several times Check for operation in accordance with ITA ISO standards Check for leaks at fittings valve and cylinders BD0159 eps BD0160 eps GA0010 eps A Dumper Forward B Dumper Back BD0164 eps A B Hoist Down Tilt Forward Hoist Up Tilt Back A B Single Internal Hose Reeving RH shown Hose Reel RH shown ...

Page 14: ... capscrews to 8 9 5 ft lbs 11 13 Nm Verify that the tilt frame rotates to 135 If necessary adjust locknut located underneath the attachment 1000 Hour Maintenance After each 1000 hours of truck operation in addition to the 100 and 500 hour maintenance perform the following procedures Inspect lower frame and lift cylinder bearings for wear Replace as necessary If the bearing is worn to less than 3 3...

Page 15: ...inspection shall be carried out by trained personnel to detect any damage that might impair safe use Any fork that is defective shall be removed from service Reference ANSI B56 1 2005 Inspect for the following defects Surface cracks Straightness of blade and shank Fork angle Difference in height of fork tips Positioning lock Wear on fork blade and shank Wear on fork hooks Legibility of marking NOT...

Page 16: ...Africa Tel 27 11 975 9240 Fax 27 11 394 1147 ASIA PACIFIC Cascade Japan Ltd 2 23 2 Chome Kukuchi Nishimachi Amagasaki Hyogo Japan 661 0978 Tel 81 6 6420 9771 Fax 81 6 6420 9777 Cascade Korea 121B 9L Namdong Ind Complex 691 8 Gojan Dong Namdong Ku Inchon Korea Tel 82 32 821 2051 Fax 82 32 821 2055 Cascade Xiamen No 668 Yangguang Rd Xinyang Industrial Zone Haicang Xiamen City Fujian Province P R Chi...

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