Cascade TEK CTF122, Installation And Operation Manual

Page 1: ...FORCED AIR OVENS TFO 1 TFO 3 TFO 5 Installation and Operation Manual...

Page 2: ...ntiene sustancias qu micas incluido el triglicidil isocianurato que el estado de California sabe que causa c ncer as como defectos de nacimiento u otros da os reproductivos Para obtener m s informaci...

Page 3: ...facturer Safety Certifications These units are CUE listed by T V S D as forced air ovens for professional industrial or educational use where the preparation or testing of materials is done at an ambi...

Page 4: ...Shelving Installation 17 Access Port Stopper 17 GRAPHIC SYMBOLS 19 CONTROL PANEL OVERVIEW 21 OPERATION 23 Operating Precautions 23 Theory of Operations 24 Put the Oven into Operation 26 Set the High...

Page 5: ...ator or their supervisors must draw up a site specific standard operating procedure SOP covering each application and associated safety guidelines This SOP must be written and available to all operato...

Page 6: ...TEK Solutions LLC PO Box 625 300 N 26th Ave Cornelius OR 97113 USA MANUFACTURING WARRANTY For information on your warranty and online warranty registration please visit https www cascadetek com warra...

Page 7: ...ipping carton for damage 2 Report any damage to the carrier service that delivered the unit 3 If the carton is not damaged open the carton and remove the contents 4 Inspect the unit for signs of damag...

Page 8: ...8 P a g e Figure 1 TFO 5 RECEIVING ORIENTATION IMAGES Exhaust Port with Sliding Dampener Main Temperature and High Limit Sensor Probes Door Latch Control Panel Chamber Gasket Access Port Oven Chamber...

Page 9: ...9 P a g e Figure 2 TFO 3 RECEIVING Exhaust Port with Sliding Dampener Main Temperature and High Limit Sensor Probes Door Latch Control Panel Access Port Oven Chamber Chamber Gasket...

Page 10: ...10 P a g e Figure 3 TFO 1 RECEIVING Door Latch Control Panel Access Port Oven Chamber Exhaust Port with Sliding Dampener Chamber Gasket Main Temperature and High Limit Sensor Probes Under Shelf...

Page 11: ...11 P a g e RECEIVING Figure 4 Unit Back Fan Access Port Stopper Installed Power Cord Inlet with Fuse RS485 Data Port 25 pins Data Plate Analog Data Jack Port...

Page 12: ...tains the unit model number and serial number Customer Support will need this information during any support call Record it below for future reference The data plate is located on the back of the oven...

Page 13: ...pacing requirements are met page 14 Check that a suitable electrical outlet and power supply is present page 15 Installing the oven Review the lifting and handling instructions page 16 Install the ove...

Page 14: ...s required for the oven to operate safely and meet its stated temperature specifications 24 inches 610 mm of headspace clearance is required between the exhaust vent and any overhead cover or partitio...

Page 15: ...o the unit may result if supplied voltage varies more than 10 The oven requires a dedicated 15 amp circuit Use a separate circuit to prevent loss of product due to overloading or circuit failure The c...

Page 16: ...ith the 4 corner holes on the bottom of the oven The oven must be level and stable for safe operation Note To prevent damage when moving the unit turn all 4 leveling feet so that the leg of each foot...

Page 17: ...ER Verify the port stopper is installed in the access port on the back of the unit The oven will not meet its temperature performance specifications without the stopper installed The stopper must be i...

Page 18: ...18 P a g e INSTALLATION...

Page 19: ...ion Indicates adjustable temperature Indique temp rature r glable AC Power Rep re le courant alternatif I ON O OFF I indique que l interrupteur est en position marche O indique que le commutateur est...

Page 20: ...20 P a g e GRAPHIC SYMBOLS...

Page 21: ...h menus and parameters lists when programming heating recipe profiles or performing a temperature calibration On the homepage it scrolls through operating parameters such as the unit of temperature di...

Page 22: ...22 P a g e CONTROL PANEL...

Page 23: ...pors liquids or fuel air mixtures in quantities that can become potentially explosive Outgassed byproducts may be hazardous to or noxious for operating personnel Exhaust should be vented to a location...

Page 24: ...the set point to avoid overshooting TFO ovens rely on natural heat radiation for cooling When the oven is powered the chamber air temperature cannot operate below the ambient room temperature plus the...

Page 25: ...ity and stability of the chamber and lower the operational temperature ceiling High Limit Control System The temperature controller contains a heating cutoff system with independent circuitry connecte...

Page 26: ...e oven Plug the power cord into the workspace electrical supply outlet 2 Power the oven Place the oven Power Switch in the on I position The controller display will illuminate show the current firmwar...

Page 27: ...epage Push Advance Push the Advance button repeatedly until Lh S1 Limit High Set Point shows in the green mid level display line 2 Adjust the high limit to at least 10 C above the highest temperature...

Page 28: ...steps 1 Adjust the constant temperature set point on the home page Adjust Do not exceed the high limit set point Note Holding down an arrow button will cause the temperature to advance in increments o...

Page 29: ...plication A heat source in the oven chamber is pushing the oven temperature above the limit setting Significant outgassing in the chamber may be interfering with the measured temperature Attempting to...

Page 30: ...enu environment Configurator can also be used to copy and save the controller configuration file which includes the currently programmed heating profiles o Configurator is available for free on the Wa...

Page 31: ...ust vent to match your process configuration closed both open one slightly open etc Product or samples must be present in the chamber in the volume mass and distribution spacing of your recipe or heat...

Page 32: ...g the chamber gasket seating HIGH EXTERIOR TEMPERATURES If the chamber gasket comes out of alignment oven chamber air may be drawn into the insulating baffle spaces This can result in heating of the o...

Page 33: ...r stainless steel surfaces Do not use chlorine based bleaches or abrasives these will damage the chamber liner Warning Exercise caution if cleaning the unit with alcohol or flammable cleaners Always a...

Page 34: ...en These ovens use snap in fiberglass chamber gaskets The only tool required for swapping out these gaskets is a cutting implement for tailoring the length of the new gasket Use proper PPE for handlin...

Page 35: ...a service technician will be dispatched with the parts needed to fix your unit during the first visit Steps Share this information with Customer Support Read the SDRAP diagnostic questions on pages 4...

Page 36: ...of the SDRAP questions SDRAP Record SDRAP Answers and Any Notes Here Set Point present setting Display present Temperature reading Reference device present reading Ambient present temperature Pilot Li...

Page 37: ...under this table What is the minimum time required for your unit to come up to temperature and stabilize Allow 15 minutes for the unit to achieve 150 C or 31 minutes to achieve 306 C Standard ambient...

Page 38: ...o answer the diagnostic questions A temperature reference device A calibrated digital thermometer with at least one thermocouple sensor probe The device must be at least accurate to 0 1 C A copy of th...

Page 39: ...st one reference temperature device sensor probe must be placed in the chamber Place the probe as close to the geometric center of the chamber as possible 3 The oven chamber door must be closed and la...

Page 40: ...perature entry in the Operation chapter of the user manual for how to set the constant temperature set point Display What chamber temperature is presently showing on the temperature display Reference...

Page 41: ...ilot Lights 1 Is the heating active indicator on the control panel flashing or otherwise illuminating 2 Is the high limit heating cutoff activating Answer yes if the limit is on continually or activat...

Page 42: ...ses The information is used to help ensure service techs are dispatched with the tools and parts needed to fix your unit during their first visit Facilities Technicians SDRAP and Unit Specifications d...

Page 43: ...typical for units produced in the series We reserve the right to alter technical specifications at all times WEIGHT Model Shipping Weight Unit Weight TFO 1 167 lb 77 kg 126 5 lb 57 4 kg TFO 3 216 lb...

Page 44: ...and TFO 5 shelves Exceeding this limit risks damaging the chamber liner TEMPERATURE Range and Stability Model Operating Range Stability TFO 1 Ambient 20 to 306 C 0 2 C 150 C TFO 3 Ambient 20 to 306 C...

Page 45: ...Recovery to 80 C Recovery to 150 Recovery to 306 C TFO 1 4 0 Minutes 6 0 Minutes 20 0 Minutes TFO 3 2 0 Minutes 4 5 Minutes 36 0 Minutes TFO 5 3 5 Minutes 6 0 Minutes 57 0 Minutes AIR FLOW PERFORMANCE...

Page 46: ...46 P a g e UNIT SPECIFICATIONS POWER Model AC Voltage Amperage Frequency TFO 1 110 120 12 0 50 60 Hz TFO 3 110 120 14 0 50 60 Hz TFO 5 110 120 14 0 50 60 Hz...

Page 47: ...lf and 4 Shelf Clips TFO 5 9751229 Door Gasket TFO 5 sold by 1 5 feet requires 8 1ft 2 5 meters 3450767 1 5ft Shelf Clip Individual 1 1250512 Fuse T16A 250V 5x20mm 3300513 Shelf no Clips TFO 1 5130887...

Page 48: ...Corporate Headquarters Cascade TEK Solutions LLC 2010 Century Center Blvd Suite 21 Irving Texas 75062 USA support cascadetek com cascadetek com 1 888 835 9250 1 971 371 4096...