Cascade 100R, User Manual

INSTALLATION

8

6914838  EN

4

Install forks (if required)

Shaft Mount Forks
A 

Remove the backrest (if equipped).

B 

Remove the cover plate.

C 

Remove the fork shaft end cover.  

D 

Pull the shaft out of the frame far enough to allow 

installing the fork tube on the shaft.

E 

Engage the fork lower hook with the lower 

carriage bar.  Insert the shaft through the fork 

tube.  Fully engage the shaft in the frame and 

install the end plate.  Tighten the end plate 

capscrews to the torque of 66 Nm.

F 

Fasten the cylinder rod end to the fork tube 

anchor.  Tighten the nut to

320 Nm.

G 

Reinstall the cover plate.  Tighten capscrews to 

the torque of 38 Nm. 

H 

Reinstall the backrest.  Tighten capscrews to the 

torque of 66 Nm.

FP1364.eps

Carrier Mount Forks 
A 

Remove capscrews and fork carrier outer retainers.

B 

Remove locking pin from fork upper hook, if equipped.

C 

Install forks using a pallet or blocks.  Keep feet clear of 

forks.

D 

Reinstall fork carrier retainers and tighten capscrews to 

165 Nm (lube torque). 

RH Fork Carrier

Retainer

Capscrew

B

A,D

C

IN0022.eps

200 mm

Wide Forks

IN0023.eps

B,G

A,H

F

C D

E

Attachment Installation

Carrier Mount Forks

Shaft Mount Forks