8
217521 Rev. 0
P
ERIODIC MAINTENANCE
100-Hour Maintenance
Every time the lift truck is serviced or every 100 hours of
truck operation, whichever comes first, perform the
following maintenance procedures:
• Check for loose or missing bolts, worn or damaged
hoses and hydraulic leaks.
500-Hour Maintenance
After each 500 hours of truck operation, in addition to the
100-hour maintenance, perform the following procedures:
• Tighten fork positioner frame mounting capscrews to
115-125 ft.-lbs. (155-170 Nm).
• Tighten lower hook capscrews to:
Class II, III –
125 ft.-lbs. (165 Nm).
Class IV –
190 ft.-lbs. (255 Nm).
• Apply chassis grease to fork carrier grease fittings.
• Apply chassis grease to fork cylinder rod anchors.
• Apply chassis grease to sideshifter (if equipped)
upper bearing grease fittings, and lower flat bearings.
1000-Hour Maintenance
After each 1000 hours of truck operation, in addition to
the 100 and 500-hour maintenance, perform the following
procedures:
• Inspect fork carrier bearings for wear and replace if
necessary.
• Inspect fork cylinder rod anchors for wear and replace
if necessary.
• Inspect thickness of of sideshifter (if equipped) upper
bearing sets. If either bearing segment is worn to less
than 1/16-in. (1.5 mm) thick, replace the bearing set.
• Inspect exposed thickness of sideshifter (if equipped)
lower bearings. If either has less than 1/16-in. (1.5
mm) showing, replace both bearings (see Service
Manual).
WARNING:
After completing any service
procedure, always test each function
through five complete cycles. First test
with no load, then test with a load to
make sure the attachment operates
correctly before returning it to the job.
FP0206.ill
FP0205.ill
Front View
Back (Driver's) View
Fork Carrier
Grease Fittings (2)
Frame Mounting Capscrews (4)
Cylinder Rod Anchors (2)
Fork Carrier
Bearings (2)
Sideshifter Upper Bearing
Grease Fittings (2)
(sideshift to expose fittings)
Sideshifter
Lower Bearings (2)
Lower Mounting Hook
Capscrews (4)