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CASE CONSTRUCTION CX75C SR, Operator'S Manual

The CASE Construction CX75C SR Operator's Manual is available for free download on our website. This comprehensive manual provides detailed instructions and essential information for the optimal use and maintenance of the CX75C SR. Learn everything you need to know about this exceptional product by downloading the manual from our website today.

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Handling the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Tie downs for shipping — Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Towing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

Engine troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

When necessary

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-68

Air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
Bucket teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Bucket teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Feed pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
Fuel pre-filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Fuel tank filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
Gas spring inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
Lamps and bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74
Plastic and resin parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Protecting the electronic and electrical systems during battery charging or welding . . . . . . . . . . . . . . . . . . . . . 6-80
Quick coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76

Summary of Contents for CX75C SR

Page 1: ...ORIGINAL INSTRUCTIONS CX75C SR Part number 47545281 1st edition English May 2013 Midi Excavator OPERATOR S MANUAL ...

Page 2: ...umatically adjusted operator seat Control identification 3 3 FORWARD CONTROLS Hand control levers and pedals 3 6 Dozer blade control lever 3 9 Offset boom controls 3 10 Windshield 3 11 Front lower window 3 12 Front right hand console 3 13 System display and function control panel 3 14 Monitor switches 3 18 Menu screen display 3 20 Clock adjustment 3 25 LEFT HAND SIDE CONTROLS Left hand side contro...

Page 3: ...3 48 Lower panels 3 49 Windshield washer reservoir 3 50 Load handling eyes 3 51 Towing holes 3 52 Safety valves optional 3 53 Optional tool supply valves 3 53 Fuel tank filler pump if equipped 3 54 Cab protection ROPS and FOPS 3 56 4 OPERATING INSTRUCTIONS STARTING THE UNIT Anti theft protection 4 1 Starting the engine 4 4 Bringing the machine up to operating temperature 4 6 Engine operation 4 7 O...

Page 4: ...ne 5 10 6 MAINTENANCE GENERAL INFORMATION Basic instructions 6 1 Consumables 6 5 Capacities 6 10 Releasing pressure in the hydraulic system 6 11 Breaker hydraulic filters and hydaulic oil replacement 6 12 Break in period 6 13 MAINTENANCE CHART Maintenance Chart 6 14 Every 10 hours Engine oil level 6 16 Hydraulic oil level 6 17 Engine coolant level 6 18 Fuel tank 6 18 Every 50 hours Grease points A...

Page 5: ...ers 6 50 Swing bearing 6 51 Every 1000 hours Engine coolant 6 52 Hydraulic reservoir breather 6 55 Engine air filters 6 56 Travel reduction unit oil 6 57 Alternator 6 58 Starter motor 6 58 Engine valve rocker clearance adjustment 6 58 Hydraulic fluid analyse 6 58 Grease points Easy maintenance system 6 59 Every 2000 hours Hydraulic suction filter 6 60 Hydraulic return filter 6 61 Pilot line filter...

Page 6: ...3 Lamps and bulbs 6 74 Quick coupler 6 76 Fuses 6 78 Protecting the electronic and electrical systems during battery charging or welding 6 80 STORAGE Preparing for storage 6 81 Periodic checks 6 82 Starting up the machine 6 83 7 TROUBLESHOOTING FAULT CODE RESOLUTION Engine troubleshooting 7 1 8 SPECIFICATIONS Machine specifications 8 1 Dimensions 8 4 Weights 8 15 ...

Page 7: ...olving the use of special attachments accessories or equipment consult your CASE CON STRUCTION Dealer in order to make sure that any adaptations or modifications made are in keeping with the ma chine s technical specifications and with prevailing safety requirements Any modification or adaptation which is not approved by the manufacturer may invalidate the machine s initial confor mity with safety...

Page 8: ...rization from CNH America LLC Com pany Intended use NOTICE do not use the excavator for operations which are foreign to its specifications and not included in this manual in order to prevent serious injury to persons or damage to the machine The manufacturer dealer is not responsible for damage caused by improper use The excavator has been designed to carry out digging and earth moving operations ...

Page 9: ...ll render the CASE CONSTRUCTION warranty null and void Telematics NOTE the CASE CONSTRUCTION SiteWatch website www casesitewatch com will not be accessible until the CASE CONSTRUCTION SiteWatch subscription for this machine is registred by an authorized CASE CONSTRUC TION dealer Contact an authorized CASE CONSTRUCTION for details This machine is equipped with a telematics system This is an asset m...

Page 10: ...t the front end of the machine plus the engine hydraulics and cab When the operator works the controls the engine driven pump delivers hydraulic fluid to the control valves The control valves distribute the hydraulic fluid to the various cylinders and hydraulic motors employed A cooling system maintains the hydraulic fluid at normal operating temperature SMIL13CEX2884EA 1 Standard model SMIL13CEX2...

Page 11: ...ories and the serial numbers of the various hydraulic and mechanical components Machine 1 Designation Model and Category Hydraulic Excava tor CX75C SR 2 Product identification number SMIL13CEX2841AB 4 Engine Manufacturer and type ISUZU AP 4LE2X Serial number stamped on the right front of the cylinder block SMIL13CEX2509AB 5 SMIL13CEX2510AB 6 Cab protection FOPS Falling Objects Pro tective Structur...

Page 12: ...13CEX2512AB 8 Quick coupler optional 1 Designation Model 2 Weight 3 SWL Safe Working Load 4 Working pressure 5 Manufacture date 6 Part number 7 Product identification number SMIL13CEX2886AB 9 Component serial number Hydraulic pump Swing reduction gear Travel reduction gears Travel control valve Attachment control valve Swing control valve 1 6 ...

Page 13: ...he operator s seat when the cab is over the idler wheels NOTE the illustration opposite shows the machine in nor mal travel position In normal travel position the cab is over the idler wheels The travel reduction gears are at the rear of the upperstructure A Front B Rear C Right hand side D Left hand side E Travel motors F Idler wheels SMIL13CEX2514BB 1 1 7 ...

Page 14: ...1 GENERAL INFORMATION Machine components SMIL13CEX2515FB 1 SMIL13CEX2906FB 2 1 8 ...

Page 15: ...ction gear 10 Fuel tank 11 Hydraulic tank 12 Control valve 13 Hydraulic pump 14 Engine compartment 15 Counterweight 16 Air cleaner 17 Battery 18 Tracks 19 Travel reduction gears 20 Lower rollers 21 Upper roller 22 Shock absorber 23 Idler wheel 24 Cab Operator s compartment 25 Swing components 26 Blade blade model 27 Offset boom 28 Offset cylinder 1 9 ...

Page 16: ...SITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Battery post terminals and related accessories contain lead and lead compounds Wash hands after handling 1 10 ...

Page 17: ...not avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find th...

Page 18: ...he ma chine Never operate the machine with shields removed Always close access doors or panels before you operate the machine Dirty or slippery steps ladders walkways and platforms can cause falls Make sure these surfaces remain clean and clear of debris A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment DO NOT allow anyone to enter the ...

Page 19: ...viced according to the manufacturer s instructions At least once each day and at the end of the day remove all trash and debris from the machine especially around hot components such as the engine transmission ex haust battery etc More frequent cleaning of your ma chine may be necessary depending on the operating en vironment and conditions At least once each day remove debris accumulation around ...

Page 20: ...afety component of your machine DO NOT attach any device to the protective structure for pulling purposes DO NOT drill holes to the protective structure The protective structure and interconnecting components are a certified system Any damage fire corrosion or modification will weaken the structure and reduce your protection If this occurs THE PROTECTIVE STRUC TURE MUST BE REPLACED so that it will...

Page 21: ... or other unauthorized per sons Applied chemicals require additional precautions Obtain complete information from the manufacturer or distributor of the chemicals before you use them Utility safety When digging or using ground engaging equipment be aware of buried cables and other services Contact your local utilities or authorities as appropriate to determine the locations of services Make sure t...

Page 22: ...r uneven ground Load items can fall off the loader bucket or lifting equip ment and crush the operator Care must be taken when lifting a load Use proper lifting equipment Do not lift load higher than necessary Lower loads to transport Remember to leave appropriate clearance to the ground and other obstacles Equipment and associated loads can block visibility and cause an accident Do not operate wi...

Page 23: ...th traffic regu lations and special safety equipment requirements be fore transporting this machine on a public highway When loading trucks never swing the load over the truck cab Before undertaking any travel on the job site make sure the itinerary to be followed is completely safe If bridges are to be crossed make sure they are perfectly capable of supporting the weight of the machine Always ste...

Page 24: ...t back forward it is mandatory to raise the armrests to avoid any accidental operation of the control levers Never turn the key of the battery master switch in O Off position when engine is running the electrical sys tems can be damaged When the engine is stopped always wait one minute minimum before to place the key of the battery mas ter switch in O Off position otherwise the computer program of...

Page 25: ...nition key Lock the tracks to prevent any machine movement Any unauthorized modifications made to this ma chine can cause serious injury Do not undertake any modifications without first consulting your CASE CONSTRUCTION Dealer Any modifications made must be in conformity with the technical specifications of the machine and any current safety legislation re quirements Certain components of the mach...

Page 26: ...p in the pipe High voltage is charged to the controller and or to the injector while the engine is running and immediately after it has been shut down Do not touch the controller or the injector If it is necessary to touch them for maintenance pur poses consult your CASE CONSTRUCTION Dealer Using an Implement other than a bucket When using a special implement hydraulic breaker cutter crusher etc r...

Page 27: ...eeking the assistance of a signalman Make perfectly sure that you and the signalman understand the signals to be used Start the engine PDE0002ATBP1 1 Shut down the engine PDE0002TBP1 2 Come to me Wave hands back and forth palms inwards PDE0003ATBP1 3 Move away from me Wave hands back and forth palms outwards PDE0003TBP1 4 Go this far PDE0004ATBP1 5 All stop and hold PDE0004TBP1 6 2 11 ...

Page 28: ...k and forth PDE0005ATBP1 7 Emergency stop Wave hands back and forth PDE0005TBP1 8 Raise load or tool PDE0006ATBP1 9 Lower load or tool PDE0006TBP1 10 Slowly raise the load or tool PDE0007ATBP1 11 Slowly lower the load or tool PDE0007TBP1 12 2 12 ...

Page 29: ...vement stop moving hand and clench fist PDE0008ATBP1 13 Turn machine right swing load right To stop movement stop moving hand and clench fist PDE0008TBP1 14 Raise tool PDE0009ATBP1 15 Lower tool PDE0009TBP1 16 Lift boom PDE0010ATBP1 17 Lower boom PDE0010TBP1 18 2 13 ...

Page 30: ...2 SAFETY INFORMATION Retract dipper PDE0011ATBP1 19 Extend dipper PDE0011TBP1 20 Fill tool PDE0012ATBP1 21 Empty tool PDE0012TBP1 22 2 14 ...

Page 31: ...s clean and legible Clean safety decals with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or remove safety decals Replace all safety decals that are damaged missing painted over or illegible If a safety decal is on a part that is replaced make sure the safety decal is installed on the new part ...

Page 32: ...2 SAFETY INFORMATION Position of decals When replacing a decal make sure it is located as shown below SMIL13CEX2922FB 2 SMIL13CEX2843FB 3 2 16 ...

Page 33: ...2 SAFETY INFORMATION SMIL13CEX2925HB 4 2 17 ...

Page 34: ...ference This decal draws attention to the fact that in certain po sitions there can be interference of the tool between the attachment and the operator s compartment Always ob serve a minimum safety distance between the tool and the operator s compartment in case of swinging or accidental movements SMIL13CEX2523AB 6 2 18 ...

Page 35: ...24AB 7 Seat belt This decal shows that the seat belt must always be fas tened so that you don t get ejected if the machine turns over SMIL13CEX2525AB 8 Operator s manual This decal shows that you must read the operator s man ual before using the machine SMIL13CEX2526AB 9 Maintenance or inspection This decal shows that the engine must be stopped and the ignition key removed during maintenance or in...

Page 36: ...ctivated the engine stopped and the ignition key re moved in order to prevent any movement of the machine SMIL13CEX2528AB 11 Function of the control levers This decal shows the function of the left hand and right hand control levers Part number KHP17370 SMIL13CEX2529AB 12 Part number KHP17380 2 way function of the control option SMIL13CEX2845AB 13 Part number KHP21120 with right hand option 7B236A...

Page 37: ...6 Windshield locking Part number KHP12540 This decal shows that the windshield must be correctly locked in open position in order to prevent it from tipping SMIL13CEX2530AB 17 Function of the levers and pedals Part number KHP1484 with right hand option This decal shows the function of the travel control levers and pedals SMIL13CEX2531AB 18 2 21 ...

Page 38: ...voltage SMIL13CEX2919AB 20 Emergency exit Part number KHP1247 This decal shows the location and way how to use the emergency exit rear window SMIL13CEX2532AB 21 Control pattern selector if equipped Part number KHP18200 This machine is equipped with a control pattern selector Do not operate unless control pattern card in this holder matches selector valve position Serious injury or death could resu...

Page 39: ...r KAP0859 This decal shows the blade operation SMIL13CEX2856AB 24 Emergency Contact Part number KHP18650 This is the emergency contact number SMIL13CEX2850AB 25 No Welding on or modifications to the cab Part number KHP18640 This decal warns that welding on or modifying the cab can deteriorate its strength Never attempt to weld or modify the cab SMIL13CEX2857AB 26 2 23 ...

Page 40: ...ood risk of falling SMIL13CEX2539AB 28 Starting the engine Part number KHP20310 This decal warns that it is forbidden to start the engine by any other means than with the ignition key SMIL13CEX2540AB 29 Control pattern selector if equipped Part number KHP1757 This decal shows the position in which the selector must be placed according to the selected configuration type of the control levers See Co...

Page 41: ...en it is still hot SMIL13CEX2542AB 32 Radiator Part number KHP1326 This decal warns that the radiator must never be touched and that the radiator cap must never be removed while the cooling system is still hot Wait for the system to cool down before carrying out any operation SMIL13CEX2543AB 33 Fan belt Part number KHP1337 This decal warns that the fan and the fan belt must never be touched while ...

Page 42: ...icates that if the check valve of the recoil spring is loosened the valve may fly out It indicates that check valve loosening must be performed correctly after reading the operator s manual SMIL13CEX2858AB 36 Batteries Part number KHP17430 This decal shows that it is necessary to consult the oper ator s manual before handling the batteries SMIL13CEX2547AB 37 Fuel filter replacement Part number KHP...

Page 43: ...servicing points and intervals SMIL13CEX2550AB 40 Servicing table Offset boom type Part number KAP12690 This decal shows the servicing points and intervals SMIL13CEX2908AB 41 Accumulator This decal warns that the accumulator is filled with gas under high pressure and that one must not bring a flame or weld close to the accumulator For any service work consult your CASE CONSTRUCTION Dealer SMIL13CE...

Page 44: ...e operator not to step on the engine It indicates that engine maintenance must be performed correctly after reading the operator s manual SMIL13CEX2553AB 44 Tie down point Part number KHP15201 This decal shows the tie down points for transporting the machine SMIL13CEX2859AB 45 It is forbidden to stand within the working range of the upperstructure Part number KHP17510 This decal reminds the operat...

Page 45: ...se designed by this decal SMIL13CEX2861AB 48 Hydraulic reservoir Part number KHP1330 This decal shows the location of the hydraulic reservoir SMIL13CEX2862AB 49 Engine oil Part number KHP17980 This decal gives cautions about usage of the engine oils other than the one specified Using the engine oil other than the one specified can damage the engine Please be aware that trouble resulting from use o...

Page 46: ...to stand within the working range of the attachment while the engine is running risk of being crushed SMIL13CEX2559AB 51 Electric shock Part number KHP18060 SMIL13CEX2853AB 52 Fuel line valve Part number KHP22110 For the usage of valve refer to fuel system SMIL13CEX2864AB 53 Point to notice when change control method Part number KHP22660 SMIL13CEX2854AB 54 2 30 ...

Page 47: ...e hood Part number KHP22020 This decal indicates that the engine hood may be lower and cause the operator to be injured When opening the engine hood always lock it to prevent from lowering SMIL13CEX2887AB 56 Quick coupler optional This decal shows the precautions to be taken to ensure that the implement is correctly installed on the quick cou pler SMIL13CEX2563BA 57 2 31 ...

Page 48: ...2 SAFETY INFORMATION 2 32 ...

Page 49: ...1 from the outside and use the handle 2 from the inside SMIL13CEX2564AB 1 SMIL13CEX2565AB 2 The door can be latched in completely open position To unlatch the door tilt the lever 3 downward NOTICE do not leave the door ajar Fix it in a latched position NOTICE when seated in the operator s compartment with the engine running make sure that you do not oper ate the left hand control lever inadvertent...

Page 50: ...hazard Jumping on or off the machine could cause an injury Always face the machine use the handrails and steps and get on or off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps Failure to comply could result in death or serious injury W0141A To get in or out of the machine use the ste...

Page 51: ...f the operator NOTE the adjustment of the seat can only be carried out when the operator is seated in the seat and the engine is shut down SMIL13CEX2569FA 1 1 Height and weight adjustment section 2 Forward and back position adjustment section 3 Armrest angle adjustment section 4 Seat control arm assembly forward back adjustment section 5 Headrest adjustment section 6 Seatback angle adjustment sect...

Page 52: ...r 2 pulled up move the seat forward and back When the seat reaches the proper position release the slide lever 2 SMIL13CEX2571AB 3 Armrest angle adjustment section Raise the armrest turn the dial 3 to adjust the angle then lower the armrest SMIL13CEX2572AB 4 Seat control arm assembly forward back adjustment section Pull up the slide lever 4 and move the seat control arm assembly to the desired pos...

Page 53: ...eat belt go After the belt is rewound pull it out again To undo the seat belt press the release lever 8 WARNING Equipment failure could cause accident or in jury Always fasten seat belt securely before op erating the machine Inspect seat belt parts for wear and or damage To ensure operator safety replace any and all damaged parts of the seat belt prior to operation Failure to comply could result i...

Page 54: ...diate position two movements can be obtained simul taneously NOTE when the upper structure swing control is re leased the upper structure may continue to rotate due to the force of inertia In this event make allowance for the extra movement by releasing the control slightly earlier SMIL13CEX2577AB 1 1 Extend the arm 2 Retract the arm 3 Swing the upper structure to the left 4 Swing the upper struct...

Page 55: ...ts can be obtained simultaneously SMIL13CEX2579AB 3 5 The boom lowers 6 The boom raises 7 The bucket retracts filling 8 The bucket extends dumping SMIL13CEX2580AB 4 Travel control levers and pedals These levers and pedals are used to move the machine NOTE travel speed either forwards or in reverse depends on the position of the travel speed switch Refer to page 3 18 SMIL13CEX2883AB 5 3 7 ...

Page 56: ...TION Dealer to select the optional accessory compatible with your ma chine and to correctly adjust the flow required for its use SMIL13CEX2583BA 6 Low flow hydraulic circuit control switch if equipped This switch is used for optional accessories such as clamshell etc NOTICE consult your CASE CONSTRUCTION Dealer before mounting optional tools SMIL13CEX2585BA 7 3 8 ...

Page 57: ...or it may cause damage to the blade and foot To avoid damage to the blade do not side load the blade Be careful as applying a load to one side of the blade can break the blade When using the blade to support the front of the ma chine during operation ensure that the blade is firmly supported over the full length of the blade Be careful not to break the blade at locations with many rocks This will ...

Page 58: ...n use Failure to comply could result in death or se rious injury W0222A 1 The offset boom pivots to the right 2 The offset boom pivots to the left 3 The pedal is locked Place the protection on the pedal to lock it 4 The pedal is unlocked Place the protection forwards to use the pedal SMIL13CEX2909AB 1 SMIL13CEX2910AB 2 3 10 ...

Page 59: ...derate injury C0045A Opening 1 Use the lever 1 to release the windshield Hold the lower and upper handles 2 and carefully raise the windshield SMIL13CEX2591AB 1 2 Pull the windshield to the rear until it engages perfectly behind the cab SMIL13CEX2592AB 2 Closing 1 Use the lever 1 to release the windshield 2 Hold both handles 2 and carefully lower the wind shield Make sure the window is completely ...

Page 60: ... may only be removed when the windshield is open 1 Remove the window from its housing by sliding it up ward SMIL13CEX2594AB 1 2 Place the window in the storage position provided to the left of the operator s seat and then engage it cor rectly SMIL13CEX2595AB 2 3 12 ...

Page 61: ...election status Displays the machine status Displays the back monitor Displays the machine maintenance status 3 Monitor switch Selects the machine status The monitor display can be switched 4 Air vents The air vents control the circulation and direction of air flow The air vents are opened and controlled manu ally NOTICE The air vents must always be open when the air conditioning is in use SMIL13C...

Page 62: ...3 CONTROLS INSTRUMENTS System display and function control panel SMIL13CEX2597FA 1 SMIL13CEX2598FA 2 3 14 ...

Page 63: ...eleration button and work mode selector Refer to page Console Right hand console Control iden tification 5 Travel mode icon At low speed is displayed At high speed is displayed 6 Working light Displayed when the light is on 7 Engine auto idling and stop selection display Displayed when auto idling is selected Auto n min Displayed when auto stop is selected Auto idle stop Displayed when auto idling...

Page 64: ...Check the radiator and oil cooler Refer to page 6 50 Boost temp high Indicates that the temperature of the tur bocharger air that is being supplied to the engine is abnormally high An alarm sounds The engine automatically enters idling mode as a preventative measure Stop the machine operate the engine at idling speed and wait until the message disappears If the turbocharger air tempera ture on the...

Page 65: ...uel tank is low Fill the tank with fuel Fuel filter The fuel filter must be replaced Auxiliary set up required Displayed when an option line operation is performed but the option line mode is not selected correctly Service due Displayed when service is due for an oil fil ter For details on the maintenance see Maintenance information in the menu Engine idling Indicates that the engine is idling bec...

Page 66: ...en the switch is pressed again to stop the wipers Off is displayed on the monitor NOTICE Do not operate the wipers when the front glass is dry Doing so could damage the wipers 4 Windshield washer switch The windshield washer and wipers operate while this switch is pressed and they stop when the switch is released NOTICE Do not operate the washer when the reser voir is empty Doing so could damage t...

Page 67: ...nt display Mode 3 Camera screen without indicators SMIL13CEX2604AA 5 Camera image independent display mode travel mode clock and warning only The 3 types above are available for selection 9 Hour meter select back monitor select switch In the information screen hour meter select is en abled Trip control partial hour meter Used to calculate a specific operation time Press the control to set the hour...

Page 68: ...he following menu If 4 is pressed the display returns to the machine infor mation screen original screen SMIL13CEX2606AB 2 Brightness day 1 Push button 1 or 2 2 Pushing button 1 is down level Pushing button 2 is up level 3 Push button 3 to access the following menu If 4 is pressed the display returns to the machine infor mation screen original screen SMIL13CEX2607AB 3 3 20 ...

Page 69: ...the following menu If 4 is pressed the display returns to the machine infor mation screen original screen SMIL13CEX2608AB 4 Fuel consumption indicator 1 Push button 1 or 2 2 Select item ON or OFF 3 Push button 3 to access the following menu If 4 is pressed the display returns to the machine infor mation screen original screen SMIL13CEX2609AB 5 3 21 ...

Page 70: ...re the remaining time displays in yellow When the main tenance time has passed the remaining time displays in red If 5 is pressed the display returns to the menu screen If it is pressed one more time the display returns to the machine information screen SMIL13CEX2610AB 6 SMIL13CEX2611AB 7 Camera setting Menu display camera setting 1 Push button 3 or 4 and select item of Camera set ting 2 Push butt...

Page 71: ... Off 2 View display Camera1 2 1 Push button 3 or 4 2 Select item 2 View display Camera1 2 3 Push button 1 or 2 4 Select item On or Off 2 View display CAMERA1 3 1 Push button 3 or 4 2 Select item 2 View display Camera1 3 3 Push button 1 or 2 4 Selrct item On or Off Full screen display 1 Push button 3 or 4 2 Select item Full screen display 3 Push button 1 or 2 4 Select item On or Off On screen displ...

Page 72: ...ton 1 is pressed SMIL13CEX2614AB 10 1 Camera1 2 Camera2 3 Camera3 The pictures above display when all camera outputs are set to On There is a maximum of 5 types of screen displays NOTE When camera mode is using the words Side side camera and or Rear rear camera appear on the screen SMIL13CEX2615AB 11 3 24 ...

Page 73: ...menu screen SMIL13CEX2616AB 1 2 Select Clock adjust in the menu screen by pressing buttons 2 to 3 and enter by pressing button 5 SMIL13CEX2617AB 2 3 Set the time on Hour Minutes by pressing buttons 2 to 3 and 4 to 5 and return to the menu screen by pressing 1 SMIL13CEX2618AB 3 3 25 ...

Page 74: ...Press once again on the control and release the sound is restored NOTE with the engine stopped if the sound is muted it will still be active when the engine is restarted 5 Heating ventilation or air conditioning control 6 Emergency shut down switch This control enables the engine to be shut down in emergency or when it is not possible to shut it down by means of the ignition key Press on the front...

Page 75: ...ies such as clamshell if equipped etc NOTE consult your CASE CONSTRUCTION Dealer to select the optional accessory compatible with your ma chine and to correctly adjust the flow required for its use 1 Proportional switch Option control switch 2 Option control switch 3 Horn switch 3208F2E6_TU 2 3 27 ...

Page 76: ...3 Temperature 4 Ventilation 5 Air conditioning 6 Windshield defroster 7 Air flow direction 8 Air recycling 9 Display screen On Off This push button 1 is for turning the system On or Off NOTICE When the system is turned On it will operate at the same setting as the one selected previously KAPW1A 002 2 3 28 ...

Page 77: ...eit To select the scale required press the two push buttons 3 simulta neously for five to ten seconds The degrees Fahrenheit temperature will be followed by an F GG7D18 001 4 Air recycling This button 8 allows for two different types of air circula tion to be selected Fresh air from outside or recycled air from inside The type of circulation will be changed each time the button is pressed Indicati...

Page 78: ...ion on the display screen will disappear NOTICE When this button is used the control 7 is de activated W98JSC 003 8 Air conditioning NOTE When using the air conditioning it is essential for all the operator s compartment windows the windshield and the cab door to be kept closed The air vents must be kept in open position The air conditioning can be used in two different ways manual or automatic ai...

Page 79: ...ss buttons 1 or 2 8TWEZ7 001 10 To obtain hot or cold air quickly Cold air Quit the automatic mode by pressing button 2 then press button 3 down to the minimum temperature of 18 C 64 4 F Ventilation will be at maximum and cold air flow will come from the front Hot air Quit the automatic mode by pressing button 2 then press button 3A up to the maximum temperature of 32 C 89 6 F Ventilation will be ...

Page 80: ...ting The light is located on the left hand cab upright and is controlled by a three position switch set in the lamp base Positions On continuous operation Off shut down and intermediate position goes off 30 s after closing the door NOTICE make sure that the lights are switched off after use otherwise the batteries may become discharged NOTE to replace the bulb refer to page 6 74 SMIL13CEX2620AB 1 ...

Page 81: ...led or removed NOTE For safety reasons the switch cannot be operated by simply pressing the top To lock press the bottom of the switch In this position the audible alarm device will cease to function NOTE When locking it is not necessary to operate the locking pin 1 NOTE Each time you change a tool be sure to place the switch in locked position SMIL13CEX2622AB 1 Sliding windows on door When the lo...

Page 82: ...n NOTE to select the SP mode operate the indexing pin while rotating the acceleration button to the right NOTE if there is no change in engine speed press and release the engine automatic idle speed selector 3 Engine idle speed selector This control enables automatic engine idle without op erating the throttle button To select idle speed press and release the control for the engine automatically t...

Page 83: ... hy draulic breaker if equipped etc NOTE consult your CASE CONSTRUCTION Dealer to select the optional accessory compatible with your ma chine and to correctly adjust the flow required for its use 12 Proportional switch Option control switch 13 Option control switch 14 Engine idle switch EC33398B_TU_NA 2 3 35 ...

Page 84: ...ted to connect anything other than a 12 V device SMIL13CEX2879AB 1 Coat hanger hook The hook is on the rear right hand cab upright NOTICE Take care not to obscure the view with clothes that are too bulky SMIL13CEX2626AB 1 Cup holder Located on the front right hand side of the operator s seat the cap holder is designed to hold a beverage container SMIL13CEX2627AB 1 3 36 ...

Page 85: ...buttons 1 through 6 Preset station One FM1 one FM2 and one AM station can be preset for each button If you long push the desired number of the preset keys 1 to 6 with the radio ON the receiving frequency is registered with the number selected The preset display flashes 3 times and then the fre quency display lights up 7 Tuning button TUNE When TUNE button is held down for at least one sec ond the ...

Page 86: ...fic memory will be changed In case battery back up line is cut off due to replacing battery or any other reason previously stored memories will be erased and the presetting procedure should be done again The radio is capable to store 6 stations of FM and 6 sta tions of AM Auto store memory During radio mode pressing this button and release will automatically scan the current band and store availab...

Page 87: ...NTROLS Fuse box Located on the left hand site behind the operator s seat SMIL13CEX2628AB 1 Remove the cover of the fuse box SMIL13CEX2629AB 2 Magazine rack Located on the right hand side behind the operator s seat SMIL13CEX2630AB 1 3 39 ...

Page 88: ...ward the front SMIL13CEX2631AB 1 Roof hatch Open the roof curtain To open the roof hatch operate the handle and push the handle To close the roof hatch pull the handle until engagement NOTICE Since roof hatch opening is assisted by two gas struts simply follow through the closing movement with out pulling or trying to hold it back SMIL13CEX2632AB 1 3 40 ...

Page 89: ...oduct wa ter draining agent in the fuel tank It may damage the engine NOTE clean around the fuel cap before refuelling and do not remove the filter located in the filler orifice NOTE in cold weather use fuel corresponding to the am bient temperature NOTICE in cold weather fill the fuel tank after each work ing day to prevent the formation of condensation When installing the fuel cap make sure that...

Page 90: ...n position SMIL13CEX2634EB 1 Mirror adjustment WARNING Avoid injury and or machine damage Keep the mirrors clean and properly adjusted Failure to comply could result in death or serious injury W1078A SMIL13CEX2635EB 2 A B C D reflected range in each mirror 3 42 ...

Page 91: ...rror Tightening torque bolt to tight the body of the mirror 4 5 5 5 N m 3 3 4 1 lb ft SMIL13CEX2636AB 3 SMIL13CEX2637AA 4 Mirror B Cab lower Adjust the mirror to see the right front edge of the machine by sight Install the mirror in the position in the right illustration L1 280 mm 11 024 in L2 170 mm 6 693 in As shown in the right illustration adjust the mirror to see the front right shoe of the m...

Page 92: ...in the figure on the right Tightening torque Tightening bolts on the mirror 4 5 5 5 N m 3 3 4 1 lb ft SMIL13CEX2640AB 7 SMIL13CEX2641AA 8 Mirror D Cab rear When installing this mirror adjust it so that the rear section of the machine is visible from the operator s seat Install the mirrors at the positions in the figure on the right L 90 mm 3 543 in Adjust this mirror so that the rear of the machin...

Page 93: ...3 CONTROLS INSTRUMENTS Rear view camera option Located in the rear of the machine make sure the rear view camera is clean before undertaking any travel SMIL13CEX2644AA 1 3 45 ...

Page 94: ...age position and install them in the holes provided When closing put the struts back into their storage housing Use the ignition key to lock the side doors Right hand door The windshield washer tank and the fuel filter can be ac cessed from the right side door SMIL13CEX2645AB 1 Left hand door The left side door is used mainly to access the battery radiator oil cooler etc NOTICE Always install the ...

Page 95: ...F position turn the key counterclockwise to cut off the electrical circuits Always set the battery disconnect switch to O for long term storage or servicing the electrical system then remove the key NOTE when the switch is turned to O OFF position all electrical circuits are cut off NOTICE never turn the battery disconnect switch to O OFF position with the engine running This could dam age the ele...

Page 96: ...d NOTICE Once the hood is completely opened make sure the locking system is correctly engaged SMIL13CEX2648AB 2 Closing WARNING Moving parts Make sure the hood is closed properly before driving the machine Failure to comply could result in death or se rious injury W0280A Lift the engine hood slightly pull back the brace under the hood then close the hood SMIL13CEX2647AB 3 3 48 ...

Page 97: ...rts Make sure the lower panels are properly closed before driving the machine Failure to comply could result in death or se rious injury W0910A Located under the upperstructure frame these panels provide access to certain machine components NOTICE Do not run the machine with the panels re moved SMIL13CEX2649AB 1 3 49 ...

Page 98: ...ted from the control panel Refer to page 3 18 NOTICE never operate the windshield washer control when the reservoir is empty This could cause damage to the electric pump Remove the cap to add windshield washing fluid NOTE in cold weather add anti freeze to the windshield washer water The reservoir can be lifted out of its support SMIL13CEX2650AB 1 3 50 ...

Page 99: ... authorized attachment point Always have a bucket installed when using the con necting rod eye Failure to comply could result in death or serious injury W0246A When lifting loads the slings and chains must be attached to the load handling eye on the bucket or on the quick coupler if equipped NOTICE this load lifting eye will only carry the load indi cated in the maximum lift chart See decal inside...

Page 100: ...ossible carry out the repairs at the site Failure to comply could result in death or se rious injury W0286A Located at the front and rear of the undercarriage These holes are used to tow heavy objects up to 10 t 22046 23 lb Refer to page 5 10 Make sure that the slings chains and accessories are in perfect condition and can bear the load to be moved NOTICE towing must always be done in alignment wi...

Page 101: ...the event of a line or hose accidentally breaking In the latter event they also ensure that the attachment may be lowered gently to the ground On boom cylinder SMIL13CEX2902AB 1 On arm cylinder SMIL13CEX2903AB 2 Optional tool supply valves Located on each side of the end of the arm these valves are used to ensure oil supply to optional tools for exam ple hydraulic breakers etc These valves have tw...

Page 102: ...ound stop the engine and set the ignition key to the ON position con tact 2 Take the inlet pipe out of the storage compartment SMIL13CEX2656AB 1 3 Measure the height of the drum and place the identifi cation clamp 1 of the suction tube at a length slightly less than that of the drum height 4 Make sure that the end strainer of the suction tube is correctly attached and then insert the suction tube ...

Page 103: ...n start Filling begins NOTE It is possible to stop filling at any time for any reason empty drum for example by turning the switch to the Off position 8 When the fuel tank is full turn the switch and the selec tor switch to the Off position stopped In Auto mode the audible alarm device will cease to function 9 Run the pump for a few moments to empty the pipe outside the drum Clean and replace the ...

Page 104: ...structure the fitting supports and fas tening elements on the machine are an integral part of the structure After a fire corrosion or collisions any possible damage to the cab protection structure must be carefully evaluated by specialised and qualified personnel In any case all damaged parts must be replaced by genuine spare parts so that the original conditions are reinstated Consult your CASE C...

Page 105: ...achine has been configured a special access code has to be recorded which must be entered whenever you start the engine NOTE Once the code has been recorded do not forget it as it can not be changed without consulting your CASE CONSTRUCTION Dealer Code recording 1 Set the ignition key to the ON position 2 Password and 4 boxes are displayed on the display screen SMIL13CEX2663AB 1 Use the following ...

Page 106: ... starting the engine You are not obliged to activate the anti theft protection In that case all you have to do is to turn the ignition key to the OFF position when shutting down the engine In that configuration it will not be necessary to enter the code when starting the engine SMIL13CEX2665AB 3 Entering the access code If the anti theft protection was activated the last time the engine was shut d...

Page 107: ...om the one registered the message Error is displayed the opera tion has to be restarted Place the ignition key in the Off position and repeat Steps 1 to 3 NOTE If the anti theft protection was activated the last time the engine was turned off it will still be possible to start the machine without the access code or with the wrong code but the engine will run at idle speed and will stop if the mach...

Page 108: ...ety bar is raised The engine cannot be started unless the gate lock lever safety bar is raised SMIL13CEX2669AB 1 3 Make sure the engine throttle button 1 is in low idle position In cold weather leave it in half way position 4 Turn the ignition key 2 to ON position 5 If necessary enter the anti theft code Refer to page 4 1 In cold weather the Engine pre heat icon appears on the systems display pane...

Page 109: ... the gate lock lever safety bar forward NOTE check the systems display and console frequently while the engine is running NOTICE this machine is equipped with a new type of en gine incorporating a high pressure fuel injection system which reduces the emission to the environment and re spects the regulations applicable to level 4 engine emis sions Starting this engine takes about 1 second before st...

Page 110: ...arming up takes approximately 5 to 10 minutes Manual engine warm up With the engine throttle button a quarter open start the engine and allow it to run approximately for 5 to 10 minutes When the coolant temperature reaches the second segment carry out the hydraulic fluid warm up procedure Hydraulic fluid warm up 1 Turn the engine throttle button to half open position Push the gate lock lever safet...

Page 111: ...r serious injury W0250A When the engine has started and before beginning work the following procedure must be observed 1 Let the engine idle for about five minutes until it has warmed up 2 Move the engine throttle button to the maximum speed position Once normal operating temperature has been reached check the following The exhaust smoke is normal There is no abnormal noise or vibration There are ...

Page 112: ...y for the ambient tem perature Hydraulic fluid The viscosity must correspond to the ambient temper ature conditions Coolant solution It must have specifications corresponding to the ambi ent temperature In hot weather Follow the recommendations made below Keep the coolant at the correct level in the coolant reservoir and in the radiator Use the correct solution of ethylene glycol and water in the ...

Page 113: ... stuck inside the bucket open and close the bucket several times so as to loosen the earth or the mud After work remove any mud and clean the machine When operating the attachment take care that the bucket does not hit the dozer blade if equipped Take care not to hit the dozer blade if equipped against rocks When using the upperstructure swing never change the direction of swing too suddenly If th...

Page 114: ...engine run at idle before switching off completely except in emergency situations 3 Turn the ignition key 2 to the OFF position NOTE to activate the anti theft protection when stopping the engine refer to page 4 1 In the event of an emergency SMIL13CEX2675AB 1 In the event of an emergency or if it is not possible to stop the engine using the ignition key press the emergency stop switch on the left...

Page 115: ...ed NOTE the different travel configurations described here after are with the travel reduction gears to the rear of the upperstructure NOTICE ensure the safety of the work range before op erating a blade Raise the blade before traveling with the machine Lower the blade while the machine is stopped Ensure the safety while operating the blade Also pay careful attention to the lever operation Be care...

Page 116: ... to the left forward travel Simply press the right hand pedal or the right hand lever forwards SMIL13CEX2681AB 5 Turning to the right forward travel Simply press the left hand pedal or the left hand lever for wards SMIL13CEX2682AB 6 Turning to the left reverse travel Simply press the right hand pedal or the right hand lever rearwards SMIL13CEX2683AB 7 4 12 ...

Page 117: ...t to the left Press the right hand pedal or the right hand lever for wards and at the same time press the left hand pedal or the left hand lever rearwards NOTE Turning on the spot cannot be done if high speed travel is selected SMIL13CEX2686AB 10 Gradual turn on the move Press one of the pedals or one of the levers and at the same time press the other pedal or the other lever in the same direction...

Page 118: ...llside operations can be dangerous Rain snow ice loose gravel or soft ground etc can change the ground conditions You must make a judgment if it is safe to operate your machine on any hillside or ramp Failure to comply could result in death or serious injury W0144A WARNING Overturning hazard Before parking the machine make sure the ground is stable Plan the worksite so that the ground is flat hard...

Page 119: ...knife The depth of dig varies depending on the type of material Excavating method SMIL13CEX2693EA 2 SMIL13CEX2694EB 3 1 Correct 2 Incorrect The backhoe bucket will dig in and cause a stall 3 Incorrect The backhoe bucket is pushed upwards This will also increase the cycle time Offset boom operation When the arm is operated the position of the rear arm cylinder changes Be careful not touch hoses or ...

Page 120: ...a Hose Burst Check Valve on your machine s boom cylinders This system prevents the sudden lowering of the load in the event of a failure of a hydraulic hose line or fitting in the boom hydraulic system Such a failure can cause personal injury or death Know and understand each signal from the signal person before you start Always know the location of all persons in your work area before you start M...

Page 121: ...maintain this position throughout the load han dling operation SMIL13CEX2871AB 2 The handling eye must be able to be seen from the cab throughout the load handling operation NOTICE it is strictly forbidden to use the front or rear fixing points 1 of the quick coupler to handle the load NOTICE the quick coupler eye can be used for handling loads up to 10 t SMIL13CEX2872AB 3 4 17 ...

Page 122: ...ound When the bucket and bucket cylinder rod are fully extended and the upper structure body is fully swung the load unit is daN 1 daN 2 25 lbf and the installation safety factor is as follows Stability 33 Hydraulic limit 15 This value is for using the connecting rod eye as the load fastening point NOTE the default loads are valid for the displayed reach point work range height Standard model SMIL...

Page 123: ...er towards the machine and never use it as a lever as the stress would be borne by the quick coupler cylinder SMIL13CEX2695AB 1 Quick tool installation and removal WARNING Hazard to bystanders ALWAYS make sure the work area is clear of bystanders and domestic animals before starting this procedure Know the full area of movement of the machine Do not permit anyone to enter the area of movement duri...

Page 124: ...ping slightly towards the cab to release the safety device Extend the bucket cylinder rod completely and maintain the hydraulic pressure so that the latching hook retracts SMIL13CEX2697AB 3 4 Operate the arm control lever so as to bring the quick coupler hook 2 around the tool pin 3 SMIL13CEX2698AB 4 5 Operate the bucket control lever so that the pin is com pletely engaged in the quick coupler hoo...

Page 125: ... Maintain the pressure in the bucket cylinder to allow the latching hook to close Raise the attachment so you can see the bucket pin SMIL13CEX2701AB 8 9 Make sure you can see that the bucket pin is correctly engaged in the latching hook NOTE if it is not possible to make a visual check sitting in the operator s seat get down from the machine and make sure that the tool is correctly connected with ...

Page 126: ...practically vertical sloping slightly towards the cab to release the safety device Extend the bucket cylin der rod completely and maintain the hydraulic pres sure so that the latching hook retracts SMIL13CEX2704AB 11 2 Place the switch 1 in unlocking position The audible alarm device will sound SMIL13CEX2696AB 12 3 Operate the bucket control to lay the bucket safely on flat level ground SMIL13CEX2...

Page 127: ... completely extended NOTICE maintain this position throughout the load han dling operation SMIL13CEX2871AB 15 The handling eye must be able to be seen from the cab throughout the load handling operation NOTICE it is strictly forbidden to use the front or rear fixing points 1 of the quick coupler to handle the load NOTICE the quick coupler eye can be used for handling loads up to 10 t SMIL13CEX2872...

Page 128: ...ks down use the following procedure to lower the attachment 1 Turn the ignition key to ON position SMIL13CEX2707AB 1 2 Push the gate lock lever safety bar forward SMIL13CEX2674AB 2 3 Place the control levers in the position corresponding to the downward movement required SMIL13CEX2708AB 3 4 24 ...

Page 129: ...ntended for use with single flow or double flow with continuous flow or for use with double flow such as demolition concrete crushers etc 1 Make the necessary tool connections and then using a hexagonal wrench open the supply valves located at the tip of the arm left hand and right hand side SMIL13CEX2709AB 1 2 Switch 1 located on the front right hand console corresponding to the hydraulic breaker...

Page 130: ...the hydraulic breaker NOTICE in bucket mode do not carry out operation using auxiliary line If you do that the warning message Aux iliary setup required will be displayed with alarm sound Stop operation immediately and carry out auxiliary setup SMIL13CEX2583BA 4 4 26 ...

Page 131: ...B 5 2 Switch 1 located on the front right hand console cor responding to the crusher Each time the switch 1 is pressed it switches between bucket breaker and crusher SMIL13CEX2710AB 6 3 The icon of the accessory associated to each type of flow is displayed on the screen NOTICE in order to prevent breakdown of and damage to the tool always select the circuit configuration flow and pressure that are...

Page 132: ...t you select the correct circuit configuration and flow rate and pressure for the tool NOTICE in bucket mode do not carry out operation us ing auxiliary line If you do that the warning message Auxiliary setup required will be displayed with intermit tent whistle sound Stop operation immediately and carry out auxiliary setup SMIL13CEX2583BA 8 4 28 ...

Page 133: ...ry time the switch 1 is pressed one of the differ ent types of flow patterns recorded for the pump can be selected SMIL13CEX2710AB 9 2 The recorded value can be identified by the number shown on the screen e g 1 value 1 in the table 2 value 2 in the table 3 value 3 in the table SMIL13CEX2713AB 10 3 Operate the windshield wiper switch 1 to show the previous pattern Operate the auto idling switch 2 ...

Page 134: ...and save the linkage seals for re use SMIL13CEX2828AB 2 Installation 1 Make sure the bucket is in a stable position 2 Start the engine 3 Bring the arm into its housing 4 Stop the engine and remove the ignition key 5 Install the linkage seals between the arm and the bucket Change them if necessary 6 Start the engine 7 Bring the bucket rod into its housing 8 Stop the engine and remove the ignition k...

Page 135: ... retract the attachment dig the bucket into the ground and lower the dozer blade if equipped 3 Turn the engine throttle button to low idle position and let the engine run for approximately five minutes 4 If necessary activate the anti theft protection Refer to page 4 1 SMIL13CEX2715AB 1 5 Stop the engine remove the ignition key SMIL13CEX2707AB 2 6 Place the gate lock lever safety bar in the upward...

Page 136: ... be avoided set up approved traffic signs WARNING Fall hazard Jumping on or off the machine could cause an injury Always face the machine use the handrails and steps and get on or off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps Failure to comply could result in death or se rious i...

Page 137: ...s are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Crushing hazard This operation may be dangerous You are advised to wear suitable clothing and respect all relevant safety messages Failure to comply could result in death or serious injury W0283A WARNING Pressurized system Before removing the attachment from the machine make sure the air pre...

Page 138: ...he counterweight MUST be removed before transporting the machine without an attachment Con sult you dealer Failure to comply could result in death or serious injury W0260A NOTICE make sure you know the safety rules and regulations before transporting the machine Make sure both trailer and machine are fitted with the right safety equipment Loading 1 Place a block behind the trailer wheels Install t...

Page 139: ...to about 20 cm 7 9 in above the bed of the trailer NOTICE in this position the travel and steering controls are reversed SMIL13CEX2720AB 4 5 Machine without attachment Place the machine in line with the trailer with the travel reduction gears towards the access ramps NOTICE in this position the travel and steering controls are reversed SMIL13CEX2721AB 5 6 Machine with attachment When the machine i...

Page 140: ...g the upperstructure 8 Stop the engine remove the ignition key then move the gate lock lever to the neutral position with the safety bar facing inside 9 Make sure that all doors hoods and access panels are correctly locked 10 Fold the rear view mirrors inwards SMIL13CEX2724AB 8 11 Use blocks and chains to fasten the machine and the attachment if equipped to the trailer See page 5 6 SMIL13CEX2725AB...

Page 141: ... the attachment to bring it a few centimetres above the trailer bed 6 Select low travel speed 7 Move the machine forward slowly raising the attach ment if equipped so as to keep it a few centimetres off the ground 8 Turn the rear view mirrors back to their correct posi tion 9 Machine without attachment Install the attachment and the counterweight NOTICE when the attachment has been installed all a...

Page 142: ...ortation 6 Verify that everything is blocked and tied down before transporting the machine NOTICE movement of the machine during transportation is dangerous Secure the machine firmly with wire rope or the like so that it won t move from vibration Example 2 SMIL13CEX2728AB 2 A Wire rope B Block C Stop block D Chain E Rubber mat 1 Check that the machine is properly loaded in position and that the tr...

Page 143: ...achines with blade install chains to the installa tion holes at the top ends of blade cross and tightly pill the chains to attach the other ends of chains to the trailer SMIL13CEX2730CB 4 A Wire rope B Block C Stop block D Chain E Rubber mat 8 Verify that everything is blocked and tied down before transporting the machine NOTICE movement of the machine during transportation is dangerous Secure the...

Page 144: ...ipment is in good condition and all hooks are equipped with safety latches Failure to comply could result in death or serious injury W0256A WARNING Crushing hazard This operation may be dangerous You are advised to wear suitable clothing and respect all relevant safety messages Failure to comply could result in death or serious injury W0283A WARNING Hazard to bystanders ALWAYS make sure the work a...

Page 145: ...partment NOTICE before handling the machine make sure the slings are in perfect condition and that they are capable of supporting the weight of the machine Refer to page Weight NOTICE it is imperative to use the sling points indicated on the machine decals Refer to page 2 15 NOTICE the machine must be handled very slowly and horizontally SMIL13CEX2688AB 1 SMIL13CEX2689BA 2 5 9 ...

Page 146: ...owly over a short distance and only if it is really unavoidable NOTE towing must always be done in alignment with the undercarriage Towing the machine First make sure that it can be towed without risk of further damage As far as possible try to carry out repairs on spot or consult your CASE CONSTRUCTION Dealer If the machine is bogged down for example it must be towed as follows 1 Make sure that t...

Page 147: ...ess otherwise specified all maintenance oper ations must be carried out with the engine stopped and the key removed from the ignition key It is preferable to wait for all circuits to cool down before starting work Clean the grease fittings before lubrication Clean around plugs and filler holes before adding fluid No dust or dirt must enter the components or the circuits Wear suitable clothing and ...

Page 148: ...ck for any signs of damage Engine Check the oil level and change the oil if necessary Check the coolant level Check the radiator for signs of clogging or deterioration Check the radiator fan belt tension Check the air filter is clean and not restricted Check the components for signs of leaking oil or water Check the condition of all lines Undercarriage Check the pad hardware Check the condition of...

Page 149: ...fumes normal Any strange noises Check for abnormal noise on the hydraulic components Check the components for signs of leaking oil or water Check the audible alarm devices working lights and windshield wipers Check that all circuits travel swing and tool are functioning correctly NOTICE if the slightest defect is found repair it immediately before using the machine or consult your CASE CON STRUCTI...

Page 150: ...ion of the quick coupler without prior authorization can cause serious injury Do not carry out any modification without authorization Consult your CASE CONSTRUCTION Dealer NOTICE if you use your quick coupler under particularly severe conditions with a hydraulic breaker or in a corrosive environment etc the servicing and inspection intervals must be reduced Incorrect functioning NOTICE make sure t...

Page 151: ...C 68 0 F CASE AKCELA HYDRAULIC EXCAVATOR FLUID COLD CLIMATE MS 1216 ISO VG 32 DIN 51524 PART 2 Biodegradable fluid 30 C 22 0 F to 40 C 104 0 F This yellow coloured fluid is miscible with standard fluid If used to change standard fluid it is advisable to drain the circuit completely before refilling with this fluid CASE AKCELA HYDRAULIC EXCAVATOR FLUID BIO MS 1230 ISO VG 46 DIN 51524 PART 2 HV Tran...

Page 152: ...emperatures have low sulphur content have very little residual carbon Recommended conditions that can be applied to diesel fuel JIS Japanese Industrial Standard No 2 DIN Deutsche Industrie Normen DIN 51601 SAE Society of Automotive Enginneers based on SAE J 313C No 2 D S15 BS British Standard based on B 1S 2869 1970 Class A EN 590 less than 10 ppm sulfur Or fuel specified by the country using thes...

Page 153: ...ty Acid Methyl Ester Biodiesel Biodiesel Fuel consists of a family of fuels derived from vegetable oils treated with methyl esters NOTE Biodiesel Fuel blends are approved for your engine only if they comply with EN14214 Specification Standards or ASTM D6751 NOTICE it is imperative that you check which blend is approved for your engine with your CASE CONSTRUCTION Dealer Be aware that the use of Bio...

Page 154: ...stored in the machine NOTICE Machines must not be stored for more than three months with Biodiesel Fuel blends in the fuel system If long storage periods are necessary the engine must run on Diesel Fuel for 20 hours to flush the Biodiesel Fuel out of the engine fuel system prior to storage NOTICE Biodiesel Fuel must not be stored in on site storage tanks for more than three months Any spillage of ...

Page 155: ...slation does not yet rule the treatment of some of the substances which are required by advanced technology sound judgement should govern the use and disposal of products of a chemical and petrochemical nature The following are recommendations which may be of assistance Become acquainted with and ensure that you understand the relative legislation applicable to your country Where no legislation ex...

Page 156: ...Refer to page 6 5 Reservoir 120 l 31 7 US gal Total system 96 3 l 25 4 US gal Hydraulic system CASE AKCELA HYDRAULIC EXCAVATOR FLUID Reservoir 51 l 13 5 US gal Travel reduction gear CASE AKCELA GEAR 135 EP Per reduction gear 1 1 l 0 3 US gal Swing reduction gear CASE AKCELA 251H EP MULTI PURPOSE GREASE 0 2 kg 0 44 lb Turntable teeth CASE AKCELA 251H EP MULTI PURPOSE GREASE 4 0 kg 8 82 lb 6 10 ...

Page 157: ... machine on flat level ground lower the at tachment to the ground and stop the engine 2 Turn the ignition key to the ON position SMIL13CEX2707AB 1 3 Push the gate lock lever safety bar forward SMIL13CEX2674AB 2 4 Operate the control levers from right to left and front to rear a dozen times approximately 5 Turn the ignition key to the OFF position shut down SMIL13CEX2708AB 3 6 11 ...

Page 158: ...Using the following graph as a reference determine the intervals for changing the hydraulic fluid and filters depending on the frequency of use of the hydraulic breaker Percentage of use 100 40 20 10 Interval 10 h 100 h 600 h 10 h 300 h 1500 h 10 h 600 h 300 h 10 h 800 h 4000 h Service points Hydraulic fluid 1 3 1 3 1 3 1 3 Return circuit filter 3 3 3 3 Suction filter 2 3 2 3 2 3 2 3 Pilot filter ...

Page 159: ...ck the steel pad screw torque at 50 hours to check the steel pad screws torque perform the operations de scribed on page 6 42 Check all mounting nuts and screws torque at 50 hours to check the mounting nuts and screws torque perform the operations described on page 6 44 Check the cab protection at 50 hours to check the cab protection perform the operations described on page 6 43 Within the first 2...

Page 160: ...2 Track shoe bolt torque X 6 42 Track rollers and idler wheels X 6 43 Cab protection ROPS and FOPS X Every 250 hours 6 44 Tightening torques X 6 45 Engine oil and filter X 6 47 Fuel filter X 6 50 Radiator and coolers X Every 500 hours 6 51 Swing bearing X 6 52 Engine coolant X 6 55 Hydraulic reservoir breather X 6 56 Engine air filters X 6 57 Travel reduction unit oil X 6 58 Alternator X 6 58 Star...

Page 161: ...6 68 Cylinders X 6 68 Bucket teeth X 6 69 Bucket teeth X 6 70 Gas spring inspection X 6 71 Fuel tank filter X 6 71 Fuel pre filter X 6 72 Feed pump X 6 73 Air conditioning system X 6 74 Lamps and bulbs X 6 76 Quick coupler X 6 78 Fuses X When necessary 6 80 Protecting the electronic and electrical systems during battery charging or welding X 6 15 ...

Page 162: ... B maximum then the level is appropriate Also inspect the degree of soiling and viscosity of the oil SMIL13CEX2781AB 2 4 If the oil level is at or below the mark A min imum on the oil gauge remove the fill plug pour in oil until the level reaches the mark B maximum then install the fill plug 5 After the inspection insert the oil level gauge correctly back into place NOTICE do not raise the oil lev...

Page 163: ...Raise the dozer blade if equipped Stop the engine and remove the ignition key SMIL13CEX2784AB 1 2 The oil should be in the middle of the indicator Add more oil if necessary SMIL13CEX2785AB 2 Filling the hydraulic tank 1 Release all pressure in the hydraulic reservoir Refer to page 6 11 2 Clean the cover plate and the area around the plate Remove the cover plate and add hy draulic fluid to the rese...

Page 164: ...on reservoir should be between the FULL 1 and LOW 2 marks If the coolant is not in range fill with coolant to the specified amount the expansion reservoir then close the expansion reservoir cap SMIL13CEX2783AB 1 Fuel tank WARNING Fire hazard When handling diesel fuel observe the following precautions 1 Do not smoke 2 Never fill the tank when the engine is running 3 Wipe up spilled fuel immediately...

Page 165: ...13CEX2733FB 1 Using a grease gun inject grease of the specified type in the grease points shown in figures Bucket linkages NOTE if a tool other than the bucket for example the hydraulic hammer is installed these points must be lubri cated every 10 h SMIL13CEX2876AB 2 6 19 ...

Page 166: ...6 MAINTENANCE Arm link connecting rod SMIL13CEX2877AB 3 Bucket cylinder bottom pin SMIL13CEX2878AB 4 6 20 ...

Page 167: ...Grease points Boom SMIL13CEX2840FB 1 Using a grease gun inject grease of the specified type in the grease point shown in figure Boom cylinder top pin SMIL13CEX2737AB 2 Boom cylinder bottom pin SMIL13CEX2738AB 3 6 21 ...

Page 168: ...6 MAINTENANCE Arm cylinder bottom pin SMIL13CEX2739AB 4 Arm cylinder top pin SMIL13CEX2740AB 5 6 22 ...

Page 169: ...ase points Offset boom SMIL13CEX2912FB 1 Using a grease gun inject grease of the specified type in the grease point shown in figure Boom cylinder top pin SMIL13CEX2737AB 2 Boom cylinder bottom pin SMIL13CEX2738AB 3 6 23 ...

Page 170: ...6 MAINTENANCE Arm cylinder top pin SMIL13CEX2740AB 4 Offset boom pins SMIL13CEX2913AB 5 SMIL13CEX2914AB 6 6 24 ...

Page 171: ...B 1 Using a grease gun inject grease of the specified type in the grease points shown in figure Blade blade cylinder foot pin and blade cylin der top pin NOTE after lubrication refit the protective plastic caps to the grease fittings SMIL13CEX2742AB 2 6 25 ...

Page 172: ...nect tool optional Using a grease gun inject grease of the specified type in the grease points shown in figures Cylinder bottom pin and locking system pivot SMIL13CEX2743AB 1 Cylinder top SMIL13CEX2744AB 2 Hook pivot SMIL13CEX2745AB 3 6 26 ...

Page 173: ...o comply could result in death or serious injury W0276A To check the tracks tension proceed as follows 1 Swing the upper structure to a straight angle relative to the undercarriage Lower the attach ment to the ground then lower the boom until the track is raised off the ground Place a block under the undercarriage and raise the attach ment off the ground SMIL13CEX2746AB 1 2 Turn the engine throttl...

Page 174: ...etween the base of the undercarriage and the pad The value must be within the following range 450 mm 17 717 in iron shoe 180 205 mm 7 087 8 071 in 450 mm 17 717 in link chain rubber shoe 160 185 mm 6 299 7 283 in 600 mm 23 622 in iron shoe 180 205 mm 7 087 8 071 in 5 Adjust the tension as necessary then lower the track to the ground 6 Repeat the same operations for the other track SMIL13CEX2748AA ...

Page 175: ...ury W0261A To reduce the tension 1 Turn the grease fitting adapter about 3 times to loosen it and drain grease from the cylinder 2 When the track tension is correct tighten the adapter 3 Clean the grease adapter and fitting then lower the track to the ground 4 Repeat the same operations for the other track NOTICE if the grease fitting adaptor is damaged grease may leak out Check the condition of t...

Page 176: ... result in minor or moderate injury C0049A To clean the circulation filter proceed as follows 1 Remove the filter and clean it with compressed air If the filter is damaged replace it 2 Install the filter SMIL13CEX2751AB 1 To clean the suction filter proceed as follows 1 Remove the air cleaner and clean it with com pressed air Replace the filter if it is damaged 2 Place the filter in the housing ac...

Page 177: ...r SMIL13CEX2755AB 2 CAUTION Flying debris Compressed air can propel dirt rust etc into the air Wear eye and face protection when using compressed air Failure to comply could result in minor or moderate injury C0049A If the primary air filter element is dry Blow compressed air from the inside towards the outside at very low pressure The com pressed air nozzle should be held at least 3 cm 1 2 in rom...

Page 178: ...ect the engine primary air filter proceed as follows Check the element for damage by placing an inspection lamp inside the element NOTICE change the element if light can be seen through a hole however small SMIL13CEX2758AA 5 To install the engine primary air filter proceed as fol lows 1 Install the engine primary air filter SMIL13CEX2755AB 6 2 Install the cover with the word TOP at the top and clo...

Page 179: ...lugs 2 and 3 then replace the plugs 7 Repeat the same operations for the other travel reduction gear 8 Travel slowly with the machine and make sure there are no leaks SMIL13CEX2760AB 1 Hydraulic oil tank WARNING Burn hazard Before performing any service on the hy draulic system you must allow it to cool Hydraulic fluid temperature should not exceed 40 C 104 F Failure to comply could result in deat...

Page 180: ...ve the fuel pre filter case using the wrench provided with the machine SMIL13CEX2763AA 2 6 Install the new filter element Replace the filter case seal then install the case turning it until it is in contact with the pre filter head NOTICE do not fill the filter body with fuel before installing 7 Tighten the case using the wrench Filter case tightening torque 28 32 N m 20 7 23 6 lb ft 8 Replace the...

Page 181: ...he fuel line proceed as follows 1 Open the fuel pre filter valve A 2 Switch the fuel main filter valve B to the tank side 3 Loosen the air bleed screw 1 of the fuel main filter NOTE do not loosen the air bleed screw of the fuel prefilter SMIL13CEX2765AB 4 SMIL13CEX2766AB 5 4 Insert the key into the starter switch and turn to the ON position This makes the electromag netic feed pump 4 operate NOTIC...

Page 182: ...ng is complete turn the starter switch to OFF position 8 Tighten the air bleed screw 1 When the han dle becomes difficult to turn air bleeding is complete Air bleed screw tightening torque 8 0 12 0 N m 5 9 8 9 lb ft 9 Return the priming pump handle 2 back to its original position 10 Turn the starter switch ON to operate the elec tromagnetic feed pump 4 for at least 30 s to drain the contaminant im...

Page 183: ... not induce vomiting Seek medical attention immediately Failure to comply could result in death or serious injury W0111A WARNING Battery gas can explode To prevent an explosion 1 Always disconnect the negative battery cable first 2 Always connect the negative battery cable last 3 Do not short circuit the battery posts with metal objects 4 Do not weld grind or smoke near a battery Failure to comply...

Page 184: ...s Remove the cell caps and check the level in each batteries cell The level should be be tween 10 mm 0 4 in and 15 mm 0 6 in above the plates Add distilled water if neces sary then install the cell caps NOTICE when adding distilled water at temperatures be low 0 C 32 0 F the batteries must be charged or the en gine run for two hours approximately in order to ensure that the distilled water and the...

Page 185: ...ear splash proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0120A To replace the battery proceed as follows 1 Place the key of the battery master switch in O off position Refer to page 3 47 2 Remove the terminal protection caps discon nect cables negative terminals and then ca bles positive terminals Remove...

Page 186: ...sitive cable 8 Install the terminal sleeves Belt tension To check the belt tension proceed as follows 1 Stop the engine 2 Remove the key from the starter switch 3 Press the center of the belt with a finger with a pressure of about 10 kg 22 0 lb Deflection range new part 7 7 8 7 mm 0 303 0 343 in Deflection range reused part 8 3 9 3 mm 0 327 0 366 in NOTICE if the engine runs with the belt slack th...

Page 187: ...d on the message screen To replace the belt proceed as follows 1 Stop the engine 2 Remove the key from the starter switch 3 Remove the locking screws 1 4 Remove the locking screws 2 5 Use the adjusting screw 3 to push the alter nator inwards 6 Remove the worn belt 7 Install a new belt 8 Use the adjusting screw 3 to adjust the belt 9 Tighten the locking screws 1 and 2 again 10 Run the engine for ab...

Page 188: ...E do not use the machine with the track pad screws loose If a screw comes out the track may be damaged SMIL13CEX2777AA 1 SMIL13CEX2778AB 2 Track rollers and idler wheels A floating seal type mechanism is used for the upper and lower rollers and the idler wheel The service life is ade quate to last until the average overhaul time but inspect visually for oil leaks before starting work If oil leakag...

Page 189: ... constitute it Ageing bad weather and accidents can cause damage If you have even the slightest doubt regarding the condition of the structure consult your CASE CONSTRUCTION If the protective structure has suffered any ac cident it is necessary to replace the damaged components of the structure in order to restore the initial protection Consult your CASE CON STRUCTION Dealer SMIL13CEX2661AB 1 6 43...

Page 190: ...ht M24 36 mm 1 4 in 850 992 N m 627 731 lb ft Turntable bearing M16 24 mm 0 9 in 252 283 N m 186 209 lb ft Revolving equipment M16 24 mm 0 9 in 273 318 N m 201 234 lb ft Engine mount M16 24 mm 0 9 in 265 314 N m 195 232 lb ft Engine rear bracket M10 17 mm 0 6 in 64 74 N m 47 54 lb ft Radiator M12 19 mm 0 7 in 64 74 N m 47 54 lb ft Hydraulic pump M18 14 mm 0 6 in Hexagon wrench 335 N m 247 lb ft Hy...

Page 191: ...gine housing drain valve 4 Screw the end of the extension drain hose into the drain plug then place the other end in a container of appropriate capacity and allow the oil to flow out 5 Remove the extension drain hose then install the protective cap on the housing check valve Place the extension drain hose in the storage compartment at the front NOTE change the oil while the engine is still warm Th...

Page 192: ...tighten the filter by 1 turn NOTICE excessive tightening can damage the filter and their seals SMIL13CEX2803AB 4 9 Fill the engine with new engine oil Install the filling plug 10 Run the engine for 2 min or 3 min and check that there are no leaks Check the oil level and top up as necessary NOTICE always wait 15 min to allow the oil to return to the sump before checking the oil level SMIL13CEX2782A...

Page 193: ... fuel and sediments from the fuel main filter SMIL13CEX2804AB 1 SMIL13CEX2766AB 2 5 Clean around the fuel main filter case Do not use cleaning spray It could damage the case 6 Use the filter wrench that came with the ma chine to remove the fuel main filter case then clean inside the case with diesel fuel Replace the used filter element with a new filter element being careful to not let any dirt or...

Page 194: ...empty of fuel air in the tank could interfere with the flow of the fuel Therefore always bleed the air from the fuel line To bleed the air from the fuel line proceed as follows 1 Open the fuel pre filter valve A 2 Switch the fuel main filter valve B to the tank side 3 Loosen the air bleed screw 1 of the fuel main filter Do not loosen the air bleed screw of the fuel prefilter SMIL13CEX2765AB 5 SMIL...

Page 195: ...IL13CEX2767AB 9 7 When the air bleeding is complete turn the starter switch to OFF position 8 Tighten the air bleed screw 1 When the han dle becomes difficult to turn air bleeding is complete Air bleed screw tightening torque 8 0 12 0 N m 5 9 8 9 lb ft 9 Return the priming pump handle 2 back to its original position 10 Turn the starter switch ON to operate the elec tromagnetic feed pump 4 for at l...

Page 196: ...op the engine and remove the ignition key 2 Open the rear left hand door and block it with the brace Then open the engine hood SMIL13CEX2788AB 1 3 Remove the one touch clip 1 and remove the protection grill 2 4 Clean the radiator and oil coolers Use com pressed air on dry dirt Clean off mud with a water jet For greasy dirt use tetrachloroethy lene 5 Install the protective grill 2 and install the o...

Page 197: ...gear surface is not well greased add grease SMIL13CEX2806AB 1 SMIL13CEX2807AB 2 If the presence of water is detected remove the plug 2 and drain off the water 1 Remove the protective panel from the lower central area 2 Remove plug 2 3 Discharge the water or contaminated grease 4 Install plug 2 5 Inject new grease through the port and install the inspection cover 1 SMIL13CEX2808BB 3 6 51 ...

Page 198: ...ardous chemicals Coolant can be toxic Avoid contact with skin eyes and clothing Antidotes EXTERNAL Rinse thoroughly with water Remove soiled clothing INTERNAL Rinse the mouth with water DO NOT induce vomiting Seek immedi ate medical attention EYES Flush with water Seek immediate medical attention Failure to comply could result in death or serious injury W0282A To replace the engine coolant proceed...

Page 199: ...an water Install the radiator cap 6 Start the engine Run the engine for 10 min just slightly higher than idling to raise the engine temperature to 80 C 176 0 F 7 Stop the engine then remove the key from the starter switch 8 Wait for the engine to sufficiently cool before draining the coolant 9 Repeat steps 4 to 8 until the water drained is clear 10 Close the drain valve on the radiator and the dra...

Page 200: ... the air in the coolant NOTICE when loosening the air bleed plug always re place its gasket with a new one SMIL13CEX2812AB 7 13 When coolant flows out from the air bleed plug tighten the air bleed plug Air bleed plug tightening torque 27 5 N m 20 3 lb ft 14 Securely install the radiator plug 15 Fill with coolant to the specified amount for the expansion reservoir then close the expansion reservoir...

Page 201: ... the hydraulic reservoir Refer to page 6 11 2 Remove the bolt 1 the washer 2 and the cover 3 from the breather 3 Remove and discard the used filter element 4 4 Install a new element 4 and put the sponge packing on the top of the element 4 5 Install the cover 3 the washer 2 and the bolt 1 SMIL13CEX2792AB 1 SMIL13CEX2793BB 2 6 55 ...

Page 202: ...MIL13CEX2754AB 1 2 Remove the primary element SMIL13CEX2755AB 2 3 Remove the secondary element SMIL13CEX2794AB 3 4 Install a new secondary element and a new pri mary element making sure that they are prop erly seated 5 Install the cover with the word TOP at the top and close the fasteners 6 Check that the dust ejector 1 under the filter is working correctly SMIL13CEX2759AB 4 6 56 ...

Page 203: ...the plug 3 to release any resid ual pressure 6 Remove all the plugs Remove the plugs seals as necessary 7 Let the oil drain 8 Install the plug 1 then fill with oil through the port 3 until the oil comes up to the bottom edge of the port 2 Next install the plugs 2 and 3 9 Repeat the same operations for the other travel reduction gear 10 Travel slowly with the machine and make sure there are no leak...

Page 204: ...E check that the terminal protectors are correctly installed NOTICE do not use a steam cleaning machine or solvent to clean the alternator SMIL13CEX2790AB 1 Starter motor Ask your CASE CONSTRUCTION Dealer to check the starter motor NOTICE check that the terminal protectors are correctly installed SMIL13CEX2791AB 1 Engine valve rocker clearance adjustment Ask your CASE CONSTRUCTION Dealer to check ...

Page 205: ... gun inject grease of the specified type in the grease points shown in figures Boom bottom pin NOTICE if the following linkage point is not equipped with original parts this point must be greased every 50 hours SMIL13CEX2824AB 1 Boom arm linkage SMIL13CEX2825AB 2 6 59 ...

Page 206: ...905A To clean the suction filter proceed as follows 1 Release all pressure in the hydraulic reservoir Refer to page 6 11 2 Clean the top of the hydraulic reservoir and clean the suction filter cover 3 Remove the suction filter rod assembly cover 1 and O ring 2 4 Remove the suction filter 3 and clean with solvent Dry the filter completely and check that there is no damage If there is any damage to ...

Page 207: ...ve all pressure from pressurized systems before servicing the machine Failure to comply could result in death or serious injury W0905A To replace the hydraulic oil return filter proceed as follows 1 Release all pressure in the hydraulic reservoir Refer to page 6 11 2 Clean the top of the hydraulic reservoir and clean the return filter cover 3 Remove the cover 1 O ring 2 and compres sion spring 3 4...

Page 208: ...ngine is running Turn off the engine and relieve all pressure from pressurized systems before servicing the machine Failure to comply could result in death or serious injury W0905A To replace the pilot filter proceed as follows 1 Release all pressure in the hydraulic reservoir Refer to page 6 11 2 Fit the wrench to the bottom of the filter and turn it 3 Coat the seal of the new filter with clean o...

Page 209: ...o be inspected by a specialist every 6 months To replace the circulation filter and the suction filter proceed as follows 1 Remove the circulation filter and the suction filter Refer to page 6 30 2 Place the new filters in the housings according to the installation procedure 6 63 ...

Page 210: ...hoses of the arm and the hoses of the bucket NOTICE maintenance to be performed every 4000 hours or every 2 years whichever comes first Pump outlet hose Ask your CASE CONSTRUCTION Dealer to replace the main pump outlet hose NOTICE maintenance to be performed every 4000 hours or every 2 years whichever comes first 6 64 ...

Page 211: ...l pressure be fore disconnecting fluid lines or perform ing work on the hydraulic system Be fore applying pressure make sure all con nections are tight and all components are in good condition Never use your hand to check for suspected leaks under pres sure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to comply could result in mi...

Page 212: ...speed Loosen the air bleed plug and check that fluid flows out If necessary stop the engine and add oil from the orifice Install the plug but leave it untightened and start the engine Run the engine at low idle until the oil starts flowing out of the orifice Completely tighten the air bleed plug Swing the upper structure all the way to the right and all the way to the left at least two times After...

Page 213: ...leed any air in the system 12 Swing the upper structure evenly and com pletely from left to right at least two rotations 13 Put the machine at the specified position and stop the engine 14 Check the hydraulic tank fluid level and refill if necessary Check that there are no air bubbles in the hydraulic tank 6 67 ...

Page 214: ...light traces of oil when a piece of paper is wiped over 20 cm 7 9 in of the rod Normal Slightly greasy Paper remains stuck to rod when run over rod Normal Oily Paper remains stuck when placed on rod Normal Very oily or weeping Each time the cylinder rod is extended a ring of oil can be seen on the rod Leakage Each time the rod retracts the excess oil drips from the gland Consult your CASE CONSTRUC...

Page 215: ...ng pin then remove the worn tooth tip SMIL13CEX2818AB 1 1 Clean the mating surface on the adaptor 2 Engage a new tooth tip right up to the stop and hold it in position 3 Engage the locking pin until it is flush with the tooth tip SMIL13CEX2819AB 2 4 Turn the locking stud 90 in the anti clockwise direction using a hexagonal wrench NOTE when replacing a tooth tip it is advisable to replace the locki...

Page 216: ...turning The fill gas must be removed before dis posal Consult your dealer Failure to comply could result in death or serious injury W0914A Gas springs are installed on the cab sunroof 2 left and right and the engine hood 1 In the following cases ask the CASE CONSTRUCTION dealer to service or replace The cab sunroof does not open easily The cab sunroof does not stay open There is an oil leak or gas...

Page 217: ...he fuel pre filter 2 Loosen the drain plug 1 and the bleed screw 2 then drain the water and sediment 3 When the float 3 settles on the bottom tighten the drain plug 1 and the bleed screw 2 Drain plug tightening torque 1 5 2 5 N m 1 1 1 8 lb ft Air bleed screw tightening torque 8 0 12 0 N m 5 9 8 9 lb ft 4 Check for any signs of leaks NOTICE in cold weather the water can freeze on the top part of t...

Page 218: ...13CEX2891AB 2 3 Open the pump cover then pull out the filter 3 and the seals 2 and 4 4 Clean the filter 3 with compressed air Check the filter 3 and replace it if necessary Re place the seals 2 and 4 with new seals 5 Carefully clean the body 5 and the cover 1 Never leave any dirt in the fuel supply pump 6 Install the seals carefully in the correct order as you re assemble and install the pump SMIL...

Page 219: ...ut 1 min after turning on the air conditioner A The are almost no air bubbles At first it is transparent then it turns whitish Normal B There are many air bubbles Check the union and consult with your CASE CON STRUCTION dealer C There are no air bubbles Check the union and consult with your CASE CONSTRUCTION dealer SMIL13CEX2895BB 2 3 Check whether air conditioner lines or hose connectors are dirt...

Page 220: ... working lights 1 Remove the 4 retaining screws SMIL13CEX2830AB 2 2 Tilt the working light and disconnect the plug SMIL13CEX2831AB 3 3 Pull the clip outwards remove the bulb and install a bulb of the same wattage 70 W 4 Install the clip and reconnect the plug 5 Put the working light back into position and in stall the mounting screws NOTICE never put your fingers on a tungsten iodide bulb SMIL13CE...

Page 221: ...13CEX2834AB 6 3 Pull the clip to the outside and remove the light bulb Install a new light bulb of the same wattage 70 W 4 Install the clip put the headlight back in position and install the screws and the plug 5 Install the switch bracket NOTICE never put your fingers on a tungsten iodide bulb SMIL13CEX2835AB 7 6 75 ...

Page 222: ...ly and maintain the hydraulic pressure so the latching hook retracts and comes up against the locking bar SMIL13CEX2836AB 2 WARNING Falling object hazard If the measurement S exceeds the max imum authorized value do not use the quick coupler Contact your dealer Failure to comply could result in death or serious injury W0270A 3 Check the opening measurement S of the latching hook Under no circumsta...

Page 223: ...he problem persists after all these checks consult your CASE CONSTRUCTION Dealer Modification of the quick coupler without prior authorization can cause serious injury Do not carry out any modification without authorization from your CASE CONSTRUCTION Dealer NOTICE if you use your quick coupler in particularly harsh conditions dusty or corrosive atmosphere etc the ser vicing intervals should be re...

Page 224: ...um and place the key of the battery master switch in O off position Refer to page 3 47 NOTICE never replace a fuse with a fuse of a different amperage SMIL13CEX2813AB 1 To access the fuses remove the cover on the box A notice on the cover gives the function and amperage of each fuse NOTE to remove or install a fuse use the notch in the upper right hand corner of the cover SMIL13CEX2814AB 2 6 78 ...

Page 225: ...el alarm signal lamp 10 A 13 Cigar lighter seat suspension 10 A 14 DC converter 10 A 15 Air conditioner unit 5 A 16 Air conditioner blower motor 15 A 17 Air conditioner compressor 5 A 18 Option power supply 10 A 19 Feed pump 15 A 20 Option line solenoid 10 A SMIL13CEX2901BB 3 NOTE the Telematics CASE SiteWatch system has an additional external fuse location A fuse of 5 A is located on the wire har...

Page 226: ...ch the welding operation is to be per formed Never connect the welding apparatus to the undercarriage when welding on the upperstructure or vice versa Never connect the welding appara tus earth to a component of the hydraulic system To avoid damage to the electronic electrical systems al ways observe the following 1 Never make or break any of the charging circuit connections including the battery ...

Page 227: ...mes service the film will disappear automatically 5 While the engine is still warm drain the oil sump replace the oil filter and fill with specified oil Check the oil level and add more if necessary 6 Clean or replace the air filter element 7 Check the level of coolant solution If the machine is within 100 hours of the next scheduled coolant change change the coolant now 8 Remove the batteries cle...

Page 228: ...d recharge the batteries if re quired 2 The levels and top up if necessary 3 The condition of all lines connectors and clamps rust Grease if necessary 4 The condition of the paintwork Apply a coat of anti rust treatment where necessary 5 Unplug the air filter inlet and the exhaust pipe 6 Run the engine at low speed following the starting up procedure and operate the attachment swing and travel con...

Page 229: ...le to the neg ative terminal 4 Grease the machine thoroughly 5 Check the condition of the fan drive belt and replace it if necessary 6 Check the condition of the air conditioning drive belt and replace it if necessary 7 Check the cooling system level and add more coolant if necessary 8 Check the engine oil level and add more oil if neces sary 9 Check the hydraulic fluid level and add more fluid if...

Page 230: ...6 MAINTENANCE 6 84 ...

Page 231: ...upply pump strainer Clean the strainer Failure of the engine control system Preheating system faulty Consult your CASE CONSTRUCTION Dealer Engine does not start Starter turns over Overflow valve remains open Clean or replace the supply pump fuel filter or fuel port overflow valve Clogging of the fuel filter Remove moisture and replace the element Clogging of the pre fuel filter Clean or replace th...

Page 232: ...E CONSTRUCTION Dealer Reserve tank cap dirty or faulty Clean or replace the reserve tank cap Overheat occurs Excessive engine oil Keep the oil at appropriate level Inappropriate engine oil viscosity Replace it with oil with appropriate viscosity Amount of engine oil is insufficient Refill Failure inside the engine Failure of meters lights or switches Oil pressure does not increase Oil leakage from...

Page 233: ...Option Engine pump assembly mounted on flexible mountings Filtration in dusty conditions Electronically controlled governor Hydraulic system Variable flow piston type double pump Main pump maximum flow at 2000 RPM 2 x 74 l min 19 5 US gpm Fixed flow pump pilot circuit maximum flow 18 l min 4 8 US gpm Attachment working pressure 29 4 MPa 4264 psi Oil cooler with air cooling from engine High pressur...

Page 234: ...icated track rollers and idler wheels Grease cylinder track tension system Steel tracks 450 mm 17 7 in Standard model 0 033 MPa 4 787 psi Blade type 0 035 MPa 5 077 psi Ground pressure with 450 mm 17 7 in tracks Offset boom type 0 037 MPa 5 367 psi Safety devices Control for lowering attachments in case of engine failure Disables operation when the gate lock lever or the left console is raised Eng...

Page 235: ...nting Sliding front window with auto lock Built in type full color LCD monitor display Membrane switch on monitor display Windscreen wiper and washer Floor mat Polycarbonate roof hatch washer Auto air conditioning ROPS Roll Over Protective Structure Top guard OPG level 1 in cab structure Top guard OPG level 2 in cab structure Capacities Component Fluid Lubricant type Capacity Engine CASE TUTELA LE...

Page 236: ...755 mm 226 57 in E 2270 mm 89 37 in 2270 mm 89 37 in F 750 mm 29 53 in 750 mm 29 53 in G 1425 mm 56 10 in 1425 mm 56 10 in H 2845 mm 112 01 in 2845 mm 112 01 in I 2210 mm 87 01 in 2210 mm 87 01 in J 1870 mm 73 62 in 1870 mm 73 62 in K standard track pads 450 mm 17 72 in 450 mm 17 72 in L 2320 mm 91 34 in 2320 mm 91 34 in M 360 mm 14 17 in 360 mm 14 17 in N 1855 mm 73 03 in 1855 mm 73 03 in 8 4 ...

Page 237: ...01 in 2845 mm 112 01 in I 2210 mm 87 01 in 2210 mm 87 01 in J 1870 mm 73 62 in 1870 mm 73 62 in K standard track pads 450 mm 17 72 in 450 mm 17 72 in L 2320 mm 91 34 in 2320 mm 91 34 in M 360 mm 14 17 in 360 mm 14 17 in N 1855 mm 73 03 in 1855 mm 73 03 in NOTE when transporting the machine in case of 2 19 m 86 22 in arm position the blade to the opposite side of the attachment In this position the...

Page 238: ... 134 25 in 3410 mm 134 25 in E 2270 mm 89 37 in 2270 mm 89 37 in F 750 mm 29 53 in 750 mm 29 53 in G 1425 mm 56 10 in 1425 mm 56 10 in H 2845 mm 112 01 in 2845 mm 112 01 in I 2210 mm 87 01 in 2210 mm 87 01 in J 1870 mm 73 62 in 1870 mm 73 62 in K standard track pads 450 mm 17 72 in 450 mm 17 72 in L 2320 mm 91 34 in 2320 mm 91 34 in M 360 mm 14 17 in 360 mm 14 17 in N 1855 mm 73 03 in 1855 mm 73 0...

Page 239: ... lb 303 9 kg 670 lb 344 7 kg 760 lb DIRECT fit buckets installation with or without quick coupler General purpose SAE capacity 0 161 m 0 21 yd 0 237 m 0 31 yd 0 298 m 0 39 yd 0 367 m 0 48 yd 0 436 m 0 57 yd Width 457 mm 18 in 610 mm 24 in 762 mm 30 in 914 mm 36 in 1067 mm 42 in Weight 204 1 kg 450 lb 240 4 kg 530 lb 272 2 kg 600 lb 310 7 kg 685 lb 358 3 kg 790 lb DITCH cleaning buckets SAE capacit...

Page 240: ...his being said other buckets may be used provided the diameter of the pins and the width between the bucket lugs are modified to meet the dimensions needed to fit the quick coupler pins washers bushings etc Consult your CASE CONSTRUCTION Dealer Weight 100 kg 220 5 lb Overall dimensions SMIL13CEX2503EB 4 A 610 mm 24 02 in B 378 mm 14 88 in C 312 mm 12 28 in Boom and arm Standard model and blade typ...

Page 241: ...8 SPECIFICATIONS Work range standard model SMIL13CEX2899HB 5 8 9 ...

Page 242: ... 44 m 96 06 in level digging depth 3800 mm 149 61 in 4360 mm 171 65 in E Maximum dumping height 5280 mm 207 87 in 5670 mm 223 23 in F Maximum digging height 7370 mm 290 16 in 7770 mm 305 91 in G Minimum swing radius for attachments 1630 mm 64 17 in 1970 mm 77 56 in H Maximum digging depth for vertical surface 3640 mm 143 31 in 4200 mm 165 35 in I Maximum digging length for flat bottom ditch 2440 m...

Page 243: ...8 SPECIFICATIONS Work range blade type SMIL13CEX2900HB 6 8 11 ...

Page 244: ... 44 m 96 06 in level digging depth 3800 mm 149 61 in 4360 mm 171 65 in E Maximum dumping height 5280 mm 207 87 in 5670 mm 223 23 in F Maximum digging height 7370 mm 290 16 in 7770 mm 305 91 in G Minimum swing radius for attachments 1630 mm 64 17 in 1970 mm 77 56 in H Maximum digging depth for vertical surface 3640 mm 143 31 in 4200 mm 165 35 in I Maximum digging length for flat bottom ditch 2440 m...

Page 245: ...8 SPECIFICATIONS Work range offset boom type SMIL13CEX2921HB 7 Offset 0 and Offset maximum left 8 13 ...

Page 246: ...tom ditch 2440 mm 96 06 in 2440 mm 96 06 in J Offset right 1000 mm 39 37 in K Offset left 1100 mm 43 31 in 2 10 m 82 68 in Arm Offset 0 Maximum offset left A Maximum reach 6790 mm 267 32 in 6370 mm 250 79 in B Maximum reach on surface 6660 mm 262 20 in 6230 mm 245 28 in C Maximum digging depth 4600 mm 181 10 in 4180 mm 164 57 in D 2 44 m 96 06 in level digging depth 4250 mm 167 32 in 3820 mm 150 3...

Page 247: ... 3 lb Machine blade type With 1 69 m 66 54 in arm 0 28 m 9 9 ft Sumitomo bucket 450 mm 17 7 in grouser shoe operator lubricant coolant and full fuel tank 7900 kg 17416 5 lb Machine offset boom type With 1 75 m 68 90 in arm 0 28 m 9 9 ft Sumitomo bucket 450 mm 17 7 in grouser shoe operator lubricant coolant and full fuel tank 8280 kg 18254 3 lb Counterweight Weight 970 kg 2138 5 lb 8 15 ...

Page 248: ...8 SPECIFICATIONS 8 16 ...

Page 249: ...gazine rack 3 39 Menu screen display 3 20 Monitor switches 3 18 Offset boom controls 3 10 Optional tool supply valves 3 53 Pneumatically adjusted operator seat Control identification 3 3 Power sockets 3 36 Rear view camera option 3 45 Rear view mirrors 3 42 Right hand side controls 3 34 Roof curtain 3 40 Roof hatch 3 40 Safety valves optional 3 53 Side doors 3 46 Sliding windows on door 3 33 Syste...

Page 250: ...0 Pilot line filter 6 62 Every 250 hours 6 31 Batteries 6 37 Belt tension 6 40 Cab protection ROPS and FOPS 6 43 Engine primary air filter 6 31 Fuel pre filter 6 34 Hydraulic oil tank 6 33 Tightening torques 6 44 Track rollers and idler wheels 6 42 Track shoe bolt torque 6 42 Travel reduction unit oil 6 33 Every 4000 hours 6 64 Hydraulic hoses 6 64 Pump outlet hose 6 64 Every 50 hours 6 19 Air con...

Page 251: ...Releasing pressure in the hydraulic system 6 11 LEFT HAND SIDE CONTROLS 3 26 Cab internal lighting 3 32 Emergency exit hammer 3 32 Gate lock lever 3 32 Heating ventilation or air conditioning control 3 28 Left hand side controls 3 26 Sliding windows on door 3 33 Tool quick coupler locking and unlocking control switch Optional 3 33 MAINTENANCE 6 1 Air conditioner filters 6 30 Air conditioner filter...

Page 252: ...ctrical systems during battery charging or welding 6 80 Pump outlet hose 6 64 Quick coupler 6 76 Radiator and coolers 6 50 Releasing pressure in the hydraulic system 6 11 Starter motor 6 58 Starting up the machine 6 83 Swing bearing 6 51 Tightening torques 6 44 Track rollers and idler wheels 6 42 Track shoe bolt torque 6 42 Tracks 6 27 Travel reduction unit oil 6 33 Travel reduction unit oil 6 57 ...

Page 253: ... hook 3 36 Cup holder 3 36 Power sockets 3 36 Right hand side controls 3 34 SAFETY INFORMATION 2 1 Hand signals 2 11 Safety rules 2 2 Safety signs 2 15 Signal word definitions 2 1 SHIPPING TRANSPORT 5 1 Handling the machine 5 8 Tie downs for shipping Procedure 5 6 Transporting the machine 5 1 SPECIFICATIONS 8 1 Dimensions 8 4 Machine specifications 8 1 Weights 8 15 STARTING THE UNIT 4 1 Anti theft...

Page 254: ... 7 1 When necessary 6 68 Air conditioning system 6 73 Bucket teeth 6 68 Bucket teeth 6 69 Cylinders 6 68 Feed pump 6 72 Fuel pre filter 6 71 Fuel tank filter 6 71 Fuses 6 78 Gas spring inspection 6 70 Lamps and bulbs 6 74 Plastic and resin parts 6 68 Protecting the electronic and electrical systems during battery charging or welding 6 80 Quick coupler 6 76 ...

Page 255: ......

Page 256: ...herein are as accurate as known at time of publication but are subject to change without notice Availability of some models and equipment builds varies according to the country in which the equipment is being used For exact information about any particular product please consult your Case dealer Dealer s stamp Copyright 2013 CNH Europe Holding S A All Rights Reserved Case is a registered trademark...

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