Case IH FARMALL 110U, Service Manual

Page 1: ...is a trademark registered in the United States and many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates FARMALL 110U FARMALL 120U Tractor Part number 48038069...

Page 2: ...ERVICE MANUAL Farmall 110U With 16x16 Semi Powershift transmission ZFLD00796 Farmall 120U With 16x16 Semi Powershift transmission ZFLD00125 48038069 02 10 2017 EN Find manuals at https best manuals co...

Page 3: ...ine Farmall 110U With 16x16 Semi Powershift transmission ZFLD00796 North America F5GFL413B B015 Farmall 120U With 16x16 Semi Powershift transmission ZFLD00125 North America F5GFL413A B023 48038069 02...

Page 4: ...10 10 304 Engine lubrication system 10 11 10 218 Fuel injection system 10 12 Clutch 18 18 100 Clutch mechanical release control 18 1 18 112 Slip clutch or flywheel damper 18 2 Transmission 21 21 111...

Page 5: ...rear Power Take Off PTO 31 2 31 116 Three speed rear Power Take Off PTO 31 3 31 142 Front Power Take Off PTO control 31 4 31 146 Front Power Take Off PTO 31 5 Brakes and controls 33 33 202 Hydraulic...

Page 6: ...l components 41 3 41 216 Cylinders 41 4 Wheels 44 44 511 Front wheels 44 1 44 520 Rear wheels 44 2 Cab climate control 50 50 100 Heating 50 1 50 104 Ventilation 50 2 50 200 Air conditioning 50 3 Elect...

Page 7: ...g Ventilation and Air Conditioning HVAC controls 55 21 55 050 Heating Ventilation and Air Conditioning HVAC control system 55 22 55 523 Cab hitch controls 55 23 55 130 Rear three point hitch electroni...

Page 8: ...ab interior trim and panels 90 4 90 154 Cab doors and hatches 90 5 90 156 Cab windshield and windows 90 6 90 120 Mechanically adjusted operator seat 90 7 90 124 Pneumatically adjusted operator seat 90...

Page 9: ...48038069 02 10 2017 Find manuals at https best manuals com...

Page 10: ...INTRODUCTION 48038069 02 10 2017 1 Find manuals at https best manuals com...

Page 11: ...r WARNINGS FOR AIR CONDITIONING SYSTEM REPAIR OPERATIONS 4 Safety rules 5 Safety rules 6 Safety rules Ecology and the environment 9 Personal safety CAB AIR CONDITIONING SYSTEM 10 Basic instructions Sh...

Page 12: ...by parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is gi...

Page 13: ...e hose fittings to avoid twisting the fitting Do not use any type of engine oil to lubricate the compressor and the system Never leave the compressor oil container open always make sure that it is tig...

Page 14: ...h or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR...

Page 15: ...field should be built in compliance with the safety rules in force Disconnect the batteries and label all controls to indicate that the vehicle is being serviced Block the machine and all equipment wh...

Page 16: ...all objects that may unintentionally fall into the vehicle parts when disassembled In the presence of protruding metal parts use protective goggles or goggles with side guards helmets special footwear...

Page 17: ...iven Use the specific tools when checking pressure values on the hydraulic system WHEELS AND TYRES Make certain that tires are correctly inflated to the pressure indicated by the Manufacturer Periodic...

Page 18: ...o not allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an...

Page 19: ...ter one spoonful of acid in 1 4 cup of water and seek medical assistance immediately freezing of the skin caused by contact with liquid refrigerant may be treated by gradually warming the injured area...

Page 20: ...nstallation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact wi...

Page 21: ...he battery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you...

Page 22: ...lief valves or check valves held open by dirt Quick failure of components that have been repaired Slow cycle times are slow The machine does not have enough power If your machine has any of these prob...

Page 23: ...UNITEK NO 1 SBL CJ 4 SAE 10W 40 MAT3521 API CJ 4 Engine lubrication CASE IH AKCELA NO 1 ENGINE OIL CI 4 SAE 15W 40 MAT3522 API CJ 4 Brake system CASE IH AKCELA LHM FLUID ISO 7308 Drive Train Hydraulic...

Page 24: ...n 8 5 L 2 US gal Braking system 0 7 L 0 18 US gal Front axle 4 5 L 1 2 US gal Front axle side reduction gears each 1 0 L 0 3 US gal Transmission Hydraulic system 63 0 L 16 6 US gal Front Power Take Of...

Page 25: ...INTRODUCTION 48038069 02 10 2017 16...

Page 26: ...SERVICE MANUAL Engine Farmall 110U With 16x16 Semi Powershift transmission ZFLD00796 Farmall 120U With 16x16 Semi Powershift transmission ZFLD00125 48038069 02 10 2017 10...

Page 27: ...e and exhaust manifolds and muffler 10 5 10 500 Selective Catalytic Reduction SCR exhaust treatment 10 6 10 501 Exhaust Gas Recirculation EGR exhaust treatment 10 7 10 400 Engine cooling system 10 8 1...

Page 28: ...Engine 10 Engine and crankcase 001 Farmall 110U With 16x16 Semi Powershift transmission ZFLD00796 Farmall 120U With 16x16 Semi Powershift transmission ZFLD00125 48038069 02 10 2017 10 1 10 001 1...

Page 29: ...ne 10 Engine and crankcase 001 TECHNICAL DATA Engine Torque 3 SERVICE Engine Remove 4 Install 13 Check Oil Level 21 Replace Oil and filter 22 DIAGNOSTIC Engine Troubleshooting 24 48038069 02 10 2017 1...

Page 30: ...taining the engine block to the front axle M20 x 1 5 x 110 587 N m 432 95 lb ft Bolt 1 retaining the transmission housing to the engine block M12 x 1 25 x 50 121 N m 89 25 lb ft Bolt 2 retaining the e...

Page 31: ...ed in this manual including protective goggles gloves and safety footwear Failure to comply could result in death or serious injury W0208A Prior operation Hood Remove 90 100 Side panels Remove 90 100...

Page 32: ...ydraulic fitting 3 on the capacitor 4 and loosen 1 the retaining clamp 7 Disconnect the sensor wiring 2 MOIL15TR01231AA 4 8 Loosen the retaining nuts and remove the plate 1 re taining the air conditio...

Page 33: ...AA 8 12 Loosen the fixing clamps 3 and disconnect the pipe 1 from the turbine to the radiator in the aftercooler 13 Remove the air conditioning pipe 2 from the capaci tor to the cab MOIL15TR01234AA 9...

Page 34: ...BLUE 6 19 Leaving the lines and electrical connection connected remove the diesel exhaust fluid dosing module DEF ADBLUE 6 from the diesel oxidation catalyst DOC 1 and move it on one side 20 Disconnec...

Page 35: ...ive shaft Remove 23 314 MOIL15TR01371AA 16 30 Remove the retaining clamp 5 to release the lines 31 Remove the sleeve 1 from the oil pump to the oil filter 32 Disconnect the hydraulic connections 3 and...

Page 36: ...s 1 39 Loosen the retaining clamp 2 and disconnect the line 3 from the conveyor MOIL15TR01222AA 20 40 Loosen the retaining clamp 2 and disconnect the pipe 1 from the conveyor 3 MOIL15TR01223AA 21 41 R...

Page 37: ...wiring on both sides of the engine and re move it MOIL15TR01228AA 24 46 Hook the rear part of the engine onto a hoist using chains or hoisting ropes apply two eyebolts one to the right and one to the...

Page 38: ...on using the specific tool 380003114 2 WLAPL4S10C131AA 28 50 Insert the fixed jack stand 1 under the ballast support and secure the front wheels with wooden wedges 2 WLAPL4S10C132AA 29 51 Position a f...

Page 39: ...the engine balanced WLAPL4S10C136A 31 53 Remove the screws 1 and 3 that retain the front suspension 2 to the engine block 4 Collect the related washers MOIL15TR01702AA 32 54 Check that there are no pa...

Page 40: ...ur hands or fingers between parts Use Personal Protec tive Equipment PPE as indicated in this manual including protective goggles gloves and safety footwear Failure to comply could result in death or...

Page 41: ...ssion casing 3 tightening the screws 1 as described in Engine Torque 10 001 MOIL15TR01229AA 4 5 Remove the special tool 2 380003114 recovering the adapter plate 1 WLAPL4S10C140A 5 6 Starting from the...

Page 42: ...m Install 90 100 MOIL15TR01225AA 7 9 Position and secure the starter motor 1 on the right hand side of the engine MOIL15TR01224AA 8 10 Connect the pipe 1 to the conveyor 3 and tighten the clamp 2 to s...

Page 43: ...ns 2 and 4 of the lines to the hydraulic steering system control valve MOIL15TR01221AA 12 16 Position the oil filter unit 4 and tighten the retaining screws 2 17 Connect the hydraulic connections 6 an...

Page 44: ...e shaft guard 1 26 Connect the hydraulic fitting 3 of the heat exchanger pipe and secure it screwing the clamp 4 27 Connect the filter intake pipe 5 MOIL15TR01238AA 16 28 Insert the diesel exhaust liq...

Page 45: ...Connect the hydraulic coupling 2 35 Tighten the retaining clamp 1 to secure the pipe MOIL15TR01226AA 20 36 Position the air conditioned pipe 2 from the capacitor to the cab 37 Connect the pipe 1 from...

Page 46: ...23 40 Fit the plate 1 securing the air conditioning hoses 2 and tighten the retaining nuts MOIL15TR00766AA 24 41 Secure the lines screwing the retaining clamp screw 1 MOIL15TR00326AA 25 42 Connect th...

Page 47: ...1232AA 28 46 Remove the wooden wedges 1 between the front axle and the front axle support MOIL15TR01239AA 29 47 Top up the drive oil level according to the required quantities as specified in Consumab...

Page 48: ...and check on the dipstick that the oil level is between the MIN and MAX marks 7 If necessary top up with CASE IH AKCELA UNITEK NO 1 SBL CJ 4 SAE 10W 40 or CASE IH AKCELA UNITEK NO 1 SSL CJ 4 SAE 0W 4...

Page 49: ...Allow at least five minutes for the oil to settle in the engine sump 4 Place a container of a suitable size under the en gine oil sump 5 Unscrew and remove the plug 2 6 Remove on the left hand and ri...

Page 50: ...LA UNITEK NO 1 SBL CJ 4 SAE 10W 40 or CASE IH AKCELA UNITEK NO 1 SSL CJ 4 SAE 0W 40 through the filler neck 2 3 Run the engine for at least three minutes 4 Shut down the engine 5 Wait five minutes to...

Page 51: ...gine stop solenoid Replace the stop solenoid Faulty starter switch Replace starter switch Low cylinder compression Burned worn or sticking valves Replace valves Bent valve stem Replace valves Broken o...

Page 52: ...per valve clearance Adjust valve clearance to specification Restriction in exhaust system Remove restriction Improperly installed cylinder head gasket Reinstall head gasket in proper position Rust and...

Page 53: ...load Clogged air filter Replace filter Undesirable exhaust smoke white or pale Excess engine oil Drain oil to proper oil level Improper lubricating oil viscosity Replace oil with specified viscosity...

Page 54: ...Engine 10 Engine and crankcase 001 Engine Check Oil Level 21 Engine Install 13 Engine Remove 4 Engine Replace Oil and filter 22 Engine Torque 3 Engine Troubleshooting 24 48038069 02 10 2017 10 1 10 0...

Page 55: ...48038069 02 10 2017 10 1 10 001 28...

Page 56: ...Engine 10 Fuel tanks 216 Farmall 110U With 16x16 Semi Powershift transmission ZFLD00796 Farmall 120U With 16x16 Semi Powershift transmission ZFLD00125 48038069 02 10 2017 10 2 10 216 1...

Page 57: ...3 SERVICE Fuel tank Remove 4 Install 7 Remove Lower guard 10 Install Lower guard 11 Remove Supports 12 Install Supports 13 Cleaning Filler neck filter 14 Drain fluid 15 Fuel tank lines Replace 16 Auxi...

Page 58: ...anged screw 1 retaining the upper shield M6 x 16 9 N m 6 64 lb ft Flanged screw 2 retaining the tank locking bracket M8 x 25 24 N m 17 70 lb ft Fuel tank retaining screw 3 M10 x 170 40 N m 29 50 lb ft...

Page 59: ...ar of all bystanders Failure to comply will result in death or serious injury D0076A Prior operation Rear wheel Remove 44 520 Fuel tank Remove 10 216 Ladder Remove 90 118 Tool box Remove 88 100 1 Empt...

Page 60: ...r MOIL15TR00463AB 3 8 Disconnect the fittings 1 and 3 of the delivery and return lines to the diesel exhaust fluid 2 tank DEF ADBLUE MOIL15TR00464AA 4 9 Disconnect the fuel suction line 2 from the fil...

Page 61: ...the retaining bolts 1 and 2 and recover the respective washers MOIL15TR01293AA 7 MOIL15TR01292AA 8 12 Remove the fuel tank 1 together with the supports and the diesel exhaust fluid tank DEF ADBLUE MO...

Page 62: ...rious injury W0208A DANGER Heavy objects Lift and handle all heavy components using lifting equipment with adequate capacity Always support units or parts with suitable slings or hooks Make sure the w...

Page 63: ...ining bolts 1 and 2 to the supports MOIL15TR01293AA 2 MOIL15TR01292AA 3 3 Connect the fuel tank breather pipe 1 MOIL15TR01291AA 4 4 Connect the fuel suction line 2 to the filter 3 and connect the fuel...

Page 64: ...7 Position the front shield 3 and the upper shield 1 of the fuel tank and secure them screwing the retaining bolts 2 MOIL15TR00462AB 8 8 Install the rubber extension 1 of the left hand rear fender 9...

Page 65: ...ways support units or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A 1 Unscrew the rear retainin...

Page 66: ...or parts with suitable slings or hooks Make sure the work area is clear of all bystanders Failure to comply will result in death or serious injury D0076A Prior operation Fuel tank Remove 10 216 1 Inst...

Page 67: ...ailure to comply will result in death or serious injury D0076A Prior operation Fuel tank Remove 10 216 1 Loosen the screw 1 and remove the locking bracket 2 2 Unscrew the retaining bolt 3 to the suppo...

Page 68: ...to comply will result in death or serious injury D0076A Prior operation Fuel tank Remove 10 216 1 Position the supports assembly 1 on the fuel tank together with the diesel exhaust fluid tank DEF ADBL...

Page 69: ...r dirt inside the filter present in the fuel tank filler neck 1 Extract the filter 1 from its seat 2 Clean the filter with low pressure compressed air to remove any impurities present in it 3 Refit th...

Page 70: ...container under the tank 2 Remove the plug 1 and drain the fuel to eliminate any impurities in the tank 3 Re install the plug 1 4 Fill the tank with clean fuel 5 Dispose of the fuel according to curre...

Page 71: ...ly could result in death or serious injury W0208A Prior operation Front loader side member Remove 82 100 Prior operation Front wheels Remove 44 511 1 Remove the ladder 1 on the left hand side as de sc...

Page 72: ...f the lines from the tank 6 Remove and replace the lines 7 Connect the quick couplings 1 of the lines to the tank MOIL16TR02961AA 5 8 Connect the return quick coupling 1 MOIL15TR01778AA 6 9 Connect th...

Page 73: ...el tanks 10 Install the side panel as described in Side panels Install 90 100 MOIL15TR00495AA 8 11 Install the ladder as described in Ladder Install 90 118 MOIL15TR01201AA 9 48038069 02 10 2017 10 2 1...

Page 74: ...goggles gloves and safety footwear Failure to comply could result in death or serious injury W0208A Prior operation Tool box Remove 88 100 1 Disconnect the vent line quick coupling 1 MOIL16TR02950AA...

Page 75: ...ller neck filter 14 Fuel tank Drain fluid 15 Fuel tank Install 7 Fuel tank Install Lower guard 11 Fuel tank Install Supports 13 Fuel tank Remove 4 Fuel tank Remove Lower guard 10 Fuel tank Remove Supp...

Page 76: ...Engine 10 Fuel filters 206 Farmall 110U With 16x16 Semi Powershift transmission ZFLD00796 Farmall 120U With 16x16 Semi Powershift transmission ZFLD00125 48038069 02 10 2017 10 3 10 206 1...

Page 77: ...filters 206 SERVICE Fuel filters Remove Support removal 3 Install Support removal 5 Drain fluid 7 Replace 8 Fuel heater Remove 10 Install 11 Fuel water separator filter Remove 12 Install 13 48038069 0...

Page 78: ...PE as indicated in this manual including protective goggles gloves and safety footwear Failure to comply could result in death or serious injury W0208A 1 Raise the hood 2 Remove the left lateral panel...

Page 79: ...imary filter 2 and the secondary filter 1 MOIL15TR03190AA 5 9 Unscrew the retaining screws 2 of the fuel filters sup port 1 10 Remove the fuel filters support 1 MOIL15TR03191AA 6 11 Remove the retaini...

Page 80: ...void injury Handle all parts carefully Do not place your hands or fingers between parts Use Personal Protec tive Equipment PPE as indicated in this manual including protective goggles gloves and safet...

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