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7 - MAINTENANCE

Coolant reservoir (deaeration reservoir) fluid level

Check the deaeration reservoir fluid level every 50 hours
of operation.

1.

To ensure an accurate level reading:

A.

Park the machine on level ground.

B.

Shut down the engine.

C.

Allow time for the coolant to completely cool.
Coolant must be cold before proceeding.

2.

Check the coolant level on the reservoir. The coolant
level should be between the HOT MAX mark

(1)

and

the COLD MIN mark

(2)

.

RAIL11TLB0006AA

1

CAUTION

Burn hazard!
Hot coolant can spray out if you remove the
filler cap while the system is hot. After the sys-
tem has cooled, turn the filler cap to the first
notch and wait for all pressure to release be-
fore proceeding.
Failure to comply could result in minor or mod-
erate injury.

C0043A

3.

Add coolant as needed. Open the filler cap by slow-
ing turning the cap counter-clockwise until it is re-
moved. It is not necessary to remove the hoses in
order to remove the cap.

RCPH11TLB036BAD

2

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Summary of Contents for 570NXT

Page 1: ...Part number 47492950 2nd edition English April 2013 Replaces part number 84587648 OPERATOR S MANUAL 570NXT Tier 4 Tractor Loader PIN NCC570600 and above ...

Page 2: ...ng 2 4 Safety rules Battery 2 5 Safety rules Electrical storm safety 2 6 Safety rules Fire or explosion prevention 2 6 Safety rules Fuel handling precautions 2 7 Safety rules Hazardous chemicals 2 7 Safety rules Lifting and overhead loads 2 7 Safety rules General maintenance precautions 2 8 Safety rules Mounting and dismounting 2 9 Safety rules Operator precautions 2 9 Safety rules Specific precau...

Page 3: ...w machine 4 1 Engine speed 4 1 STARTING THE UNIT Before starting the engine 4 2 Normal engine starting 4 3 Cold temperature operation 4 4 Hot temperature operation 4 6 Booster battery procedure 4 7 STOPPING THE UNIT Shutting down the engine 4 9 MOVING THE UNIT Uniform braking 4 10 Traveling on a hill 4 11 Machine direction 4 11 Transmission gears 4 12 Before operating the machine 4 13 Differential...

Page 4: ...eturn to dig 6 21 Lifting with the loader 6 23 Changing loader attachments 6 23 THREE POINT HITCH General safety and precautions 6 26 Machine and attachments 6 27 Working operations 6 28 7 MAINTENANCE GENERAL INFORMATION Safety rules 7 1 General safety before you service 7 2 Hour meter 7 2 Support strut for loader lift arm 7 3 Hood latch 7 5 Fire extinguisher 7 6 Battery access and care 7 7 Weldin...

Page 5: ...vel 7 41 Front axle fluid level Four wheel drive 7 43 Rear axle fluid level 7 44 Every 50 hours Fuel system water separator 7 45 Coolant reservoir deaeration reservoir fluid level 7 47 Hydraulic reservoir fluid level 7 48 Front axle grease fittings 7 49 Loader hydraulic coupler lock pins 7 50 4 in 1 bucket pivots and grease fittings 7 50 Initial 100 hours Hydraulic filter 7 52 Transmission filter ...

Page 6: ...smission fluid and filter 7 82 Engine air filters 7 84 Parking brake 7 86 Every 2000 hours Cooling system 7 87 Every 3000 hours Diesel particulate filter DPF 7 90 Every 4000 hours Engine Crankcase Ventilation CCV Filter 7 90 As required Windshield washer fluid level 7 91 Bleed air from the fuel system 7 92 Hydraulic pump 7 94 Tire pressure 7 95 Operator s seat 7 96 Grille screen and radiator area ...

Page 7: ...ifications 8 4 Machine overall dimensions 8 5 Loader lift capacities 8 11 Three point linkage general specifications 8 12 Torque 8 13 General specification Biodiesel fuels Biodiesel fuels 8 15 9 ACCESSORIES General accessories 9 1 Telematics Overview with Case SiteWatch 9 3 ...

Page 8: ......

Page 9: ...o will be operating this machine shall posses a valid local vehicle operating permit and or other appli cable local age work permits Do not use this machine for any purpose or in any manner other than as described in the manual decals or other product safety information provided with the machine These materials define the machine s intended use Consult an authorized dealer on changes additions or ...

Page 10: ...continually striving to improve its products and therefore reserves the right to make improvements and changes when it becomes practical and possible to do so without incurring any obligation to make changes or additions to the equipment sold previously All data given in this manual is subject to production variations NOTICE Operating and service messages displayed on the electronic operating pane...

Page 11: ...e working tool as long as it is kept in working condition and serviced properly DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety operation and maintenance instructions in this manual Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely The informatio...

Page 12: ...rns and practices safe use of machine controls in a safe clear area before operating this machine on a job site It is your responsibility to observe pertinent laws and regulations and follow CNH America LLC instructions on machine operation and maintenance Manual storage Keep the Operator s Manual and the Association of Equipment Manufacturers AEM safety booklet in the storage compartment provided...

Page 13: ...t and rear of the machine The terms right hand and left hand when used in this manual indicate the right and left sides of the machine as seen from the operator s seat RAIL12UTL0136FA 1 1 Left hand side 2 Front 3 Right hand side 4 Rear 1 5 ...

Page 14: ... of machine RAPH12UTL0116GA 1 1 Loader bucket 2 Bucket cylinders 3 Hand holds 4 Canopy with optional beacon cab not shown 5 Three point hitch with optional box grader 6 Fuel tank with entry step 7 Loader arm support strut 8 Loader arm and bucket linkage 1 6 ...

Page 15: ...nd side 3 Exhaust stack 4 Hydraulic tank 5 Tool box optional equipment 6 Battery compartment Rear of machine 1 Auxiliary hydraulic ports with flow control regulator 2 Rear counterweight 3 Three point hitch lower link with anti sway caliper 4 Drawbar optional equipment 5 Three point hitch upper link RAPH12UTL0051AA 3 1 7 ...

Page 16: ...ional equipment on canopy machines only 4 Console controls and switches 5 Three point hitch mode control switch 6 Three point hitch control levers Front console 1 Manual storage compartment 2 Transmission control lever with clutch cutout push button 3 Foot throttle 4 Left and right brake pedals with locking lever 5 Directional control lever Forward Neutral Reverse FNR RAPH12UTL0013AA 5 1 8 ...

Page 17: ... stolen report the numbers to your local law enforcement agency Machine identification Model name PIN Model year The PIN plate is located on the left hand side beneath the pivot for the loader lift cylinder The PIN is 17 characters long NOTE Hoses removed for illustration clarity RAPH12UTL0025AA 1 NOTE The PIN is also stamped on the chassis left hand side of the engine RCPH10TLB327AAF 2 Roll Over ...

Page 18: ...4 Engine PIN Locate the PIN plate on the left hand side of the oil pan near the fuel water separator RAPH12FRK0250AA 5 Transmission PIN Locate the PIN plate on the right hand side of the trans mission housing RAPH12FRK0257AA 6 Front axle Two wheel drive 2WD PIN Locate the PIN plate on the left hand rear side of the front axle RAPH12FRK0252AA 7 1 10 ...

Page 19: ...el drive 4WD PIN Locate the PIN plate on the left hand rear side of the front axle RAPH12UTL0202AA 8 Rear axle PIN Locate the PIN plate on the left hand front side of the rear axle RAPH12FRK0276AA 9 Loader bucket Not shown Bucket type PIN 1 11 ...

Page 20: ...conditions Burned PM will leave behind traces of ash within the DPF The ash must be cleaned out by a CASE CONSTRUCTION dealer outfitted with machines specifically designed to clean DPF systems In severe cases the DPF may need to be replaced Refer to the Maintenance Chart on page 7 23 for service intervals Automatic regeneration When the DPF enters automatic regeneration mode the display will indic...

Page 21: ...ION will not deny an emission warranty claim solely because no record of maintenance exists however a claim may be denied if failure to perform maintenance resulted in the failure of a warranted part It is recommended that replacement parts used for maintenance or repairs be CASE CONSTRUCTION Service Parts to maintain the quality originally designed into your emission certified engine The use of n...

Page 22: ...or workmanship Claims involving the inspection or reconditioning of units after storage or prior use Repairs arising from service performed by agents not approved by CASE CONSTRUCTION Repairs arising from any unauthorized modification to the product or the use of non CASE CONSTRUCTION parts implements or attachments Removal replacement or installation of non CASE CONSTRUCTION optional equipment at...

Page 23: ...1 GENERAL INFORMATION Symbol Definition Less than Greater than mg kg Milligrams per kilogram 1 15 ...

Page 24: ...1 GENERAL INFORMATION 1 16 ...

Page 25: ...s injury The color associated with WARNING is ORANGE CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine damage or pro...

Page 26: ...alifornia Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling 2 2 ...

Page 27: ... can cause falls Make sure these surfaces re main clean and clear of debris Wear protective equipment when appropriate Hard hats protective glasses protective shoes gloves re flector type vests respirators and ear protection are examples of equipment that may be required Certain protective equipment should be replaced and renewed upon age and wear Old hard hats may not afford the original user s i...

Page 28: ... attach a Do Not Operate tag on the machine until the malfunction is corrected If a failure that causes loss of control such as steering service brakes or engine occurs stop the machine mo tion as quickly as possible Make sure the machine is securely parked Remove the key and attach a Do Not Operate tag on the machine until the malfunction is cor rected or the machine can be safely towed Make sure...

Page 29: ...ks or have open flame near the bat tery Do not weld grind or smoke near a battery Ventilate when charging or using a battery in an en closed area When disconnecting the battery terminals remove the negative cable first then remove the positive ca ble When connecting the battery terminals connect the positive cable first then connect the negative cable Disconnect the battery both terminals before w...

Page 30: ...se the machine to flames burning brush or explosives At least once each day and at the end of the day re move all trash and debris from the machine especially around hot components such as engine transmission exhaust battery etc More frequent cleaning of the ma chine may be necessary depending on the operating environment and conditions At least once each day remove debris accumulation around movi...

Page 31: ...ual when servicing the ma chine Dispose of all fluids filters and containers in an envi ronmentally safe manner according to local laws and regulations Check with local environmental and recy cling centers or your dealer for correct disposal infor mation Store fluids and filter in accordance with local laws and regulations Use only appropriate containers for the storage of chemicals or petrochemic...

Page 32: ...es hoses electrical wiring etc Scalding can result from incorrect removal of coolant caps Cooling system operates under pressure Hot coolant can spray out if a cap is removed while the sys tem is hot Allow the system to cool before removing cap When removing a cap turn it slowly to allow pres sure to escape before completely removing the cap Engine transmission exhaust components and hy draulic li...

Page 33: ...nge on an hourly basis Hills of dirt debris or obstructions may grow and change from the time you began the day It is your responsibility to monitor the changes and keep the machine tools and attach ments implements etc a safe distance Keep clear of moving parts Loose clothing jewelry watches long hair and other loose or hanging items can become entangled in moving parts Wear protective equipment ...

Page 34: ...o not exceed the recommended towing speed Be sure the towing machine has sufficient braking capacity to stop the towed load If the towed machine cannot be braked a towbar must be used or two towing machines must be used one in front pulling and one in the rear to act as a brake Avoid towing over long distances Lock the brake pedals together when roading to provide equalized brake application Lift ...

Page 35: ...s oil or petroleum Yellow Communication telephone television Orange Water Blue Sewer Green Brown Proposed excavation White Surveying Pink Reclaimed water and slurry Purple Make sure the machine has sufficient clearance to pass in all directions Pay special attention to overhead power lines and hanging obstacles High voltage lines may require significant clearance for safety Contact local authoriti...

Page 36: ...the tire can cause serious injury Safety rules Ductile iron DANGER Improper operation or service of this machine can result in an accident Any unauthorized modifications made to this machine can have serious consequences Consult an authorized dealer on changes additions or modifications that may be required for this machine Do not make any unauthorized modifications Failure to comply will result i...

Page 37: ...ucture After an accident fire tip over or roll over the following MUST be performed by a qualified technician before returning the machine to field or job side operation The protective structure MUST be replaced The mounting or suspension for the protective structure operator s seat and suspension seat belt and mounting components and wiring within the protective structure MUST be carefully inspec...

Page 38: ...odically check belts buckles retractors tethers slack take up system and mounting bolts for damage Replace all parts that have damage or wear Replace belts that have cuts that can make the belt weak Check that bolts are tight on the seat bracket or mounting If belt is attached to seat make sure seat or seat brackets are mounted securely Keep seat belts clean and dry Clean belts only with soap solu...

Page 39: ...inted over or illegible If a safety sign is on a part that is replaced make sure the safety sign is installed on the new part See your dealer for replacement safety signs Safety signs that display the Read Operator s Manual symbol are intended to direct the operator to the Oper ator s manual for further information regarding maintenance adjustments or procedures for particular areas of the machine...

Page 40: ...r additional Operators Manuals Parts Manuals and Service Manuals Quantity 1 English 144193A3 Spanish 398662A1 French Canadian 398663A1 144193A2 5 1 Located on front console RAPH12UTL0019AA 6 Do not jump WARNING Avoid crushing Do not jump if machine tips Failure to comply could result in death or serious injury Quantity 2 English 321 7030 Spanish 398672A1 French Canadian 398673A1 321 7030 7 2 Locat...

Page 41: ...rt strut onto the cylinder rod 3 Install the rear pin in the support strut 4 Slowly lower the lift arms onto the support strut If you do not follow this procedure you can cause serious injury or death if the loader lift arms are lowered by accident See the Service Manual Failure to comply could result in death or serious injury Quantity 1 English 384264A1 Spanish 398576A1 French Canadian 398577A1 ...

Page 42: ...ORMATION Ultra Low Sulfur Fuel Only Ultra Low Sulfur Fuel Only Quantity 1 English 87493418 Spanish 84319035 French Canadian 84319035 87493418 11 4 Located on the front side of the fuel tank RAPH12UTL0030AA 12 2 18 ...

Page 43: ...ot liquid under pressure hazard Service when cool Failure to comply could result in death or serious injury Quantity 1 English 384258A1 Spanish 398570A1 French Canadian 398571A1 384258A1 13 5 Located below coolant deaeration reservoir RAPH12UTL0033AA 14 2 19 ...

Page 44: ...ngine before servicing Failure to comply could result in death or serious injury Quantity 2 English 384267A1 Spanish 398580A1 French Canadian 398581A1 384267A1 15 6 Located on left hand side of frame rail RAPH12UTL0033AA 16 6 Located on right hand side of frame rail RAIL12UTL0197BA 17 2 20 ...

Page 45: ...h engine running Engine operation causes high fuel pressure Failure to comply could result in death or serious injury Quantity 2 English 87581010 Spanish 87622505 French Canadian 87622506 87581010 18 7 Located on right hand side of frame RAPH11TLB0042BA 19 7 Located on right hand side of frame RCPH11TLB026BAD 20 2 21 ...

Page 46: ...603093 8603092 21 8 Located on left hand side of frame RAPH12UTL0025AA 22 Crush hazard loader arm WARNING Crush hazard keep clear Support loader lift arms during maintenance or repair Failure to comply could result in death or serious injury Quantity 1 English 384265A1 Spanish 398578A1 French Canadian 398579A1 384265A1 23 9 Located on right hand frame below loader lift arm RCPH10TLB095AAF 24 2 22 ...

Page 47: ...n gear can cause death Start engine only from operator s seat with transmission in neutral Failure to comply will result in death or serious injury Quantity 1 English 321 7040 Spanish 398674A1 French Canadian 398676A1 321 7040 25 10 Located on right hand side of frame RCPH10TLB094AAF 26 2 23 ...

Page 48: ...8582A1 French Canadian 398583A1 384269A1 27 11 Located on the hydraulic tank cover RCPH10TLB426AAF 28 11 Located on right hand side frame RCPH10TLB094AAF 29 Insulated roof cab only Caution This is an insulated roof system consult your dealer before welding on the top of the cab Failure to comply could result in minor or moderate injury Quantity 1 English 112236A1 Spanish 430305A1 French Canadian 4...

Page 49: ...anish 389729A1 French Canadian 389730A1 383972A1 31 13 Located on top of ROPS canopy cab frame RAPH12UTL0106AA 32 Parking brake IMPORTANT Always set parking brake before leaving seat After startup cycle park brake switch ON OFF to release parking brake Quantity 1 English 87702297 Spanish 87708227 French Canadian 87708242 87702297A 33 14 Located on the right hand console RAPH12UTL0022AA 34 2 25 ...

Page 50: ... 35 15 Located on the right hand console RAPH12UTL0022AA 36 Excessive speed hazard WARNING Excessive speed can cause loss of machine control or machine damage Do not coast down a hill with the transmission in neutral or do not exceed 2500 RPM when driving down a hill Before driving down a hill shift to a lower gear and drive slowly you or others around you can be injured if the machine is out of c...

Page 51: ...manner 1 Install loader bucket 2 Place loader bucket bottom flat on ground 3 Turn engine OFF parking brake ON 4 Remove P clamp and retighten tube clamp hardware 5 Reconnect anti rollback rod to pivot shaft on dump link using supplied snap ring and washer Failure to follow the above instructions may result in injury or death Quantity 1 English 87738175 Spanish 87738597 French Canadian 87738598 8773...

Page 52: ...622A1 41 18 Located on the front console RAPH12UTL0019AA 42 Pressurized system machines with ride control only WARNING Pressurized System hazard Relieve pressure before maintenance Precharge only with dry inert gas such as high purity nitrogen Failure to comply could result in death or serious injury Quantity 1 English 384260A1 Spanish 398572A1 French Canadian 398573A1 384260A1 43 19 Located on ri...

Page 53: ...ous injury Quantity 1 English335889A1 Spanish 336011A1 French Canadian 431059A1 335889A1 45 20 Located on the rear of the machine RAPH12UTL0005AA 46 Crush hazard WARNING Crush hazard Keep Clear Failure to comply could result in death or serious injury Quantity 1 English RDL 3125 RCIL10TLB012BAF 47 Located on 4 in 1 bucket left hand side RCPH10TLB117AAF 48 2 29 ...

Page 54: ...25AAF 49 Located on 4 in 1 bucket left hand side RCPH10TLB117AAF 50 Crush hazard WARNING Keep out from under loader and all attached equipment when moving release handle Keep others clear Failure to comply could result in death or serious injury Quantity 1 English RDL 3108 RCIL10TLB011BAF 51 Located on 4 in 1 bucket rear left hand side RCPH10TLB117AAF 52 2 30 ...

Page 55: ... and understand attachment Operator s manual and all safety signs Failure to comply could result in death or serious injury Quantity 2 English RDL 3141 RCIL10TLB026AAF 53 Located on 4 in 1 bucket rear center RCPH10TLB118AAF 54 Located on hydraulic coupler rear center RCPH10TLB123AAF 55 2 31 ...

Page 56: ...or serious injury Quantity 1 English RDL 3129 RCIL10TLB009BAF 56 Located on 4 in 1 bucket rear center RCPH10TLB118AAF 57 Loader latch pins WARNING Fully engage latch pins before operating Keep others clear Failure to comply could result in death or serious injury Quantity 1 English RDL 3107 RCIL10TLB033AAF 58 Located on hydraulic coupler rear center RCPH10TLB123AAF 59 2 32 ...

Page 57: ...he machine Lower attachment shut off motor and set parking brake before leaving the machine Relieve pressure and disconnect hydraulic lines before servicing Quantity 1 English RDL 3139 RCIL10TLB032AAF 60 Located on4 in 1 bucket rear center equipped with hydraulic coupler RCPH10TLB118AAF 61 2 33 ...

Page 58: ...f a signalman Make sure that both you and the signalman understand the signals that will be used Start the engine Stop the engine RCIL09TLB011BAF 1 RCIL09TLB023BAF 2 Move away from me Wave hands forward and rearward with palms out Come to me Wave hands forward and rearward with palms in RCIL09TLB006BAF 3 RCIL09TLB005BAF 4 Go this far All stop and hold RCIL09TLB009BAF 5 RCIL09TLB007BAF 6 2 34 ...

Page 59: ...09TLB019BAF 7 RCIL09TLB024BAF 8 Turn machine right To stop machine movement stop moving hand and make a fist Turn machine left To stop machine movement stop moving hand and make a fist RCIL09TLB016BAF 9 RCIL09TLB015BAF 10 Raise load or bucket Lower load or bucket RCIL09TLB020BAF 11 RCIL09TLB021BAF 12 2 35 ...

Page 60: ...022BAF 13 RCIL09TLB008BAF 14 Roll back loader bucket Dump loader bucket RCIL09TLB004BAF 15 RCIL09TLB003BAF 16 Do Not Operate hang tag Before you start servicing the machine attach a Do Not Operate warning tag to the machine Attach the tag in an area that is easily visible RH99E029 1 2 36 ...

Page 61: ...W0139A WARNING Unexpected movement Always engage the parking brake and switch off the engine before exiting the machine Failure to comply could result in death or serious injury W0209A CAUTION Fall hazard When entering or exiting the cab never use the control levers as handholds Always mount and dis mount the machine in a safe way Maintain a three point contact with steps ladders and or handholds ...

Page 62: ...eath or serious injury W0293A Standard pedestal seat Seat height Lift the lever to move the seat up or down Release the lever and ensure the seat is locked in position RCPH10TLB133AAF 1 Swivel Lift the lever to swivel the position of the seat 15 or 30 to the right NOTE The seat only swivels to the right RCPH10TLB133AAF 2 Forward rearward Lift the lever to move the seat forward or rearward Release ...

Page 63: ...to the right RCPH10TLB433AAF 4 Forward rearward Lift the lever to move the seat forward or rearward Release the lever and ensure the seat is locked in position RCPH10TLB433AAF 5 Backrest tilt Located on the left hand side of the seat Lift the lever to tilt the seat backrest Release the lever to lock the backrest in position RAPH12UTL0093AA 6 3 3 ...

Page 64: ...ss RAPH12UTL0093AA 7 Lumbar adjustment Turn the wheel down clockwise to increase lumbar sup port Turn the opposite direction counter clockwise to decrease lumbar support RCPH10TLB173AAF 8 Armrest adjustment Adjust the armrest incline Turn the knob clockwise to tilt the armrest upward Turn counter clockwise to tilt the armrest downward The armrests may be folded completely up or completely down RAP...

Page 65: ...ights Press the opposite end to turn off the hazard lights 3 Turn signals Push the left side of the switch to signal a left turn The left turn signal indicator lamp is illuminated Push the right side of the switch to signal a right turn The right turn signal indicator lamp is illuminated Place the switch in the center position to turn off cancel the turn signal for any direction NOTE The turn sign...

Page 66: ...r shifting Clutch cutout The clutch cutout button 1 lets the engine increase speed and supply the loader with more hydraulic oil for greater loader power and faster control function When you push the clutch cutout button the transmission is disengaged from the drive wheels Release the clutch cutout button to engage the transmission power The machine can move freely when the clutch cutout button is...

Page 67: ...al When the service brake pedals are unlocked as shown press the right pedal to help turn the machine to the right RAPH12UTL0013AA 2 NOTE Lock the service brake pedals for uniform braking and maximum stopping ability Refer to uniform braking on page 4 10 Electronic foot throttle Push down on the foot throttle to increase the engine speed Release the foot throttle to decrease the engine speed RAPH1...

Page 68: ...e clutch cutout button lets the engine increase speed and supply the loader with more hydraulic oil for greater loader power and faster control function When you push the clutch cutout button the transmission is disengaged from the drive wheels Release the clutch cutout button to engage the transmission power The machine can move freely when the clutch cutout button is pushed If required use the s...

Page 69: ...her position such as raise The float position is the only control that does not automatically return to the neutral position You must manually move the control lever from the float position to the neutral position to stop the float control RCIL10TLB031AAF 5 Float From the neutral position push the loader control lever all the way forward past the lower position to the float position When in the fl...

Page 70: ...ntrol lever to the right to dump the bucket RCIL10TLB031AAF 10 Return to dig After the bucket is dumped use the return to dig feature to place the bucket in position for another dig cycle Move the control lever to the rollback position and the float position The bucket will roll backward until the bottom of the bucket is level and then stops The loader arms will lower until the bucket reaches the ...

Page 71: ...ng freely and press and hold the button Release the button to disengage the differential lock NOTICE Do not use brake steering with the differential lock engaged RAPH12UTL0021AA 2 Key switch The key switch has four positions ACC Turn the key counter clockwise from the OFF position to ACC to give power to the accessories OFF To shut down the engine turn the key to the OFF position After the engine ...

Page 72: ...pposite end to turn off the front work lights RAPH12UTL0089AA 5 Four Wheel Drive 4WD if equipped When the front drive axle is engaged operate the machine only in 1st or 2nd gear Disengage the front drive axle before operating on the hard surface or in 3rd or 4th gear Press the emblem end of the rocker switch to engage the front drive axle The emblem illuminates Press the opposite end to disengage ...

Page 73: ...t pitching motion during transport and material hauling operations while allowing increased productivity and operator comfort When engaged loader down pressure is limited to the weight of the loader and the attachment The weight of the attachment is hydraulically cushioned during transport Ride control also reduces shock loads to the machine NOTE Do not use ride control when the bucket is used in ...

Page 74: ...he top emblem of the rocker switch to set the parking brake Press the bottom emblem to release the parking brake NOTICE Transmission is declutched when the parking brake is engaged RAPH12UTL0089AA 8 Loader quick coupler if equipped Press the emblem of the rocker switch to disconnect the coupler from the attachment Press the emblem to connect couple to the attachment RAPH12UTL0022AA 9 Rotating beac...

Page 75: ...3 CONTROLS INSTRUMENTS Rear work lights Press the emblem end once to activate the rear work lights Press the opposite end to turn off the rear work lights RAPH12UTL0023AA 11 3 15 ...

Page 76: ...equired and then return to the original position C NORM mode Push the rear of the rocker switch to put the three point hitch lift circuit in the Normal mode In this mode the three point hitch cannot be lowered when the lift control is in the neutral position or if the key switch is in the OFF position RAPH12UTL0023AA 1 Three point hitch control levers if equipped 1 LIFT Controls the height of the ...

Page 77: ...w control regulator Locate the flow control regulator on the right hand rear side of the machine RAPH12UTL0007AA 3 Loosen the flow control knob 1 and move the lever to the desired flow setting Tighten the control knob to secure in place A Maximum setting 30 3 l min 8 US gpm B Minimum setting 11 4 l min 3 US gpm RAPH12UTL0124AA 4 3 17 ...

Page 78: ...ab Turn completely clockwise for the coldest setting Turn completely counter clockwise to stop the flow 4 Heater Turn the knob clockwise to increase heater flow to increase the temperature in the cab Turn counter clockwise to decrease flow RAPH12UTL0192BA 1 Windshield wiper and washer control if equipped 1 Front and rear windshield washer Press and hold the emblem end of the rocker switch to activ...

Page 79: ...ired as it allows the engine controller time to power up before engine cranking is allowed Indicator warning danger lamps Machine fault Warning lamp Illuminates when a machine fault vehicle or engine controller has been detected A one second audible alarm will sound per key cycle RCPH10TLB138AAF 1 Driving lights Indicator lamp Illuminates when the driving lamp switch is in the ON position RCPH10TL...

Page 80: ...temperature is too high engine oil pressure is too low or too high Diesel Particulate Filter DPF ash level reached a critical level engine de rate will occur Contact an authorized facility to replace or clean the DPF unauthorized software upgrades engine de rate will occur RCPH10TLB138AAF 4 Alternator Warning lamp Illuminates when with the engine running the alternator is not charging the battery ...

Page 81: ...s when with the engine running the hydraulic filter is restricted and requires service RCPH10TLB138AAF 8 Air conditioning system pressure Indicator lamp Illuminates when the air conditioner has stopped due to refrigerant pressures that are too high RCPH10TLB138AAF 9 Engine pre heat Indicator lamp Illuminates when with the key switch in the ON position the engine glow plugs are activated to interna...

Page 82: ...correctly RCPH10TLB138AAF 12 Oil temperature torque converter Indicates the oil temperature of the torque converter The temperature of the oil is normal when the gauge needle is in the green area of the gauge When the gauge needle goes to the end of the red area last tick mark a continuous audible alarm will sound When the gauge needle goes into the red area move the direction control lever to the...

Page 83: ...he key switch is in the ON position When the gauge needle is in the lower red area the charge of the battery is too low or the alternator is not charging enough Damage to the battery can result if this condition continues RCPH10TLB138AAF 15 Fuel level Indicates the level of fuel in the machine When the fuel level is low the low fuel level warning light also illuminates RCPH10TLB138AAF 16 3 23 ...

Page 84: ... to the main screen Up arrow 2 Move backward through the menu screens Down arrow 3 Move forward through the menu screens Enter 4 Select specific display screens or store screen defined configuration settings to memory RAPH12UTL0172AA 2 Main engine hour On start up shows the main screen graphic along with the machine hours NOTE You may check the engine hours without the igni tion key Press either o...

Page 85: ...ays if no service interval is specified RCPH10TLB198AAF 5 Stored fault code Access the stored fault code information to view reported error codes the number of occurrences and time of last occurrence RCPH10TLB199AAF 6 Engine speed Access the Idle Increment screen to adjust the cold start idle and maximum throttle values for special operating conditions RCPH10TLB201AAF 7 Machine hardware Displays m...

Page 86: ...for the electronic foot throttle 1 is least aggressive and 3 is most aggressive Operators may change the electronic throttle sensitivity for working conditions or personal preference RCPH10TLB195AAF 11 DPF Regeneration inhibit Allow or disallow the DPF auto regeneration process The selection resets to the default setting of Allow DPF regen eration when the key switch is placed in the OFF position ...

Page 87: ...The Engine Control Unit ECU tracks engine oil life The operator is notified that an oil change is required The operator may reset the notification after the oil change has occurred refer to the procedure on page 6 10 RCPH11TLB011AAD 13 3 27 ...

Page 88: ...3 CONTROLS INSTRUMENTS 3 28 ...

Page 89: ...eds for long periods of time Operating the machine at low idle for prolonged periods increases the frequency of the regeneration process and shortens the life of the diesel particulate filter Engine speed It is recommended that you run the engine at full throttle when operating conditions permit and when safe NOTICE Do not run the engine at idle speed for long periods This can cause a low operatin...

Page 90: ...injury W0169A Starting for the first time Before you start the engine for the first time Make sure the machine is properly lubricated and greased Refer to the maintenance section of this manual Check the engine oil level engine coolant level and transmission oil Refer to the maintenance section of this manual Check that the machine fuel tank is filled with clean fuel that meets the specifications ...

Page 91: ...e engine pre heat lamp to turn off 5 Push the foot throttle 1 4 down and turn the key switch to the START position to actuate the starter motor 6 If the engine starts and stops do not actuate the starter motor again until the starter motor stops turning NOTE Do not operate the starter motor more than 30 seconds at one time Let the starter motor cool for two minutes before you actuate the starter m...

Page 92: ...uminating before starting the engine If the engine fails to start after two attempts allow the battery to recover for 4 to 5 minutes before repeating the procedure WARNING Electrical shock hazard NEVER use an ungrounded or inadequate extension cord Always use a functional three wire grounded extension cord rated for the appropriate voltage and current 15 A with circuit protection of either a stand...

Page 93: ...proximately 30 seconds 3 Cycle the three point hitch functions for approximately 30 seconds 7 Release the controls and leave the machine throttle set for approximately 15 seconds 8 Repeat until the filter restriction indicator lamp remains off while cycling functions NOTE Immediately after the warm up procedure the machine may operate a bit slower than normal but will quickly warm to normal operat...

Page 94: ...se the correct solution of ethylene glycol and water in the cooling system NOTICE Prevent damage to the machine 1 Keep the coolant at the correct level in the coolant reservoir and in the radiator 2 See your dealer and have the deaeration cap tested before hot weather starts Replace the cap as required 3 Clean all dirt and debris from the radiator coolers and engine area 4 Check the condition of t...

Page 95: ... and seek medical attention immediately Antidote internal Drink large quantities of water or milk Do not induce vomiting Seek medical attention immediately Failure to comply could result in death or serious injury W0111A Two persons are required for this procedure Make sure the person making the connection is wearing hand and face protection Booster battery procedure 1 Sit in the operator s seat a...

Page 96: ... 3 Connect the jumper cables to the booster battery 4 Remove the red rubber boot from the terminal post 5 Connect the positive jumper cable to the positive terminal as shown 6 Connect the negative jumper cable to the frame as far away as possible from the positive cable 7 Start the engine and have the other person disconnect the negative jumper cable first and the positive jumper cable last 8 Disc...

Page 97: ...tting down the engine when at a higher RPM than idle will damage the turbocharger 5 Move the hand throttle to the Idle position and stop the engine 6 Turn the key switch to the OFF position to shut down the engine Remove the key Parking on a hill WARNING Unexpected machine movement The parking brake will not prevent this machine from moving if one wheel is raised above the ground Before raising on...

Page 98: ... could result in death or serious injury W0146A Use the lock lever to lock the service brakes together for uniform braking Engage pedal lock 1 Rotate the pedal lock lever upward 2 Slide the lock lever all the way to the right into the right brake service pedal 3 Rotate the lock lever downward to engage the pedal lock position Disengage pedal lock 1 Rotate the lock lever upward 2 Slide the lock lev...

Page 99: ...needed on slopes Compared to two wheel drive a 4WD machine maintains traction on steeper slopes increasing the possibility of overturning Failure to comply could result in death or serious injury W0453A Before you operate the machine on a hill Always put the transmission in a lower gear and test the service brakes Keep engine speed below 2500 RPM Keep the machine in gear when traveling down a hill...

Page 100: ...h cutout button Travel speeds with 19 5L x 24 rear tires Gear Direction Travel speed at 2330 RPM 1st Forward and reverse 6 1 km h 3 8 mph 2nd Forward and reverse 11 1 km h 6 9 mph 3rd Forward and reverse 20 9 km h 13 0 mph 4th Forward and reverse 40 6 km h 25 2 mph NOTE Speeds are to be used as a reference only the speeds were recorded based on a total machine weight of 6170 kg 13602 lb Travel spe...

Page 101: ... travel G Press and hold the service brakes and release the parking brake H Place the directional control lever in forward I Release the service brakes J Increase the engine speed to full throttle K Travel forward approximately 8 m 26 ft L Engage the parking brake The machine should to come to a stop within 2 m 6 5 ft of engaging the parking brake and the transmission should declutch Contact your ...

Page 102: ...e damage to the rear axle if you are brake steering with the differential lock engaged If operating through a soft or muddy area 1 Make sure that the machine is moving in a straight direction and that one of the rear wheels is not rotating faster than the other rear wheel 2 Push and hold the differential lock button NOTE Use either one of the differential switches shown 3 After you have moved thro...

Page 103: ... surface or in 3rd or 4th gear NOTICE The use of 4WD when it is not required will increase the wear on machine components and affect the machines mobility in certain driving situations NOTE 4WD can be engaged when the machine is on the move or at a stop Engage or Disengage 4WD 1 Press the 4WD symbol end of the rocker switch to engage 4WD system The 4WD symbol illuminates when 4WD is engaged 2 Pres...

Page 104: ...cumulator Failure to comply could result in death or serious injury W0177A WARNING Unexpected movement Stand clear of the machine Activating ride control when the loader arm is applying down force for example supporting or lifting the front end of the machine off the ground may cause the machine or load to lower unexpectedly Failure to comply could result in death or serious injury W1163A Before a...

Page 105: ...afety equipment Load the machine onto a trailer 1 Park the truck and trailer on a level surface 2 Put a block at the front and rear of the trailer wheels RCPH10TLB056AAF 1 3 Sit in the operator s seat and start the engine 4 Shift the transmission to 1st gear and slowly drive the machine onto the trailer 5 Confirm the machine is evenly centered and fully on the trailer 6 Lower the loader bucket ont...

Page 106: ...fter you have driven a few miles stop the truck and trailer and check your load Make sure the chains are still tight and that the machine has not moved on the trailer Unload the machine from a trailer 1 Park the trailer on a level surface 2 Remove the chains and blocks from the machine 3 Sit in the operator s seat and fasten the seat belt 4 Start the engine 5 If applicable raise the rear attachmen...

Page 107: ...e moved without damage If possible repair the machine at the job site The towing machine must have power steering and braking ability to stop both machines The speed at which the disabled machine is moved must not exceed 2 4 km h 1 5 mph The machines must be attached as closely as possible The disabled machine must be moved only far enough to reach a safe repair location or onto a trailer Before m...

Page 108: ... is 2 4 km h 1 5 mph Tow procedure engine does not run 1 Block the wheels with wheel chocks 2 Place the transmission in neutral 3 Place the direction control lever in neutral 4 Place the 4WD switch in the disengaged position if equipped 5 Attach a rigid drawbar to the disabled machine 6 Attach the rigid drawbar to the towing machine Make sure the towing machine has enough power and braking ability...

Page 109: ...arrow 2 or the down arrow 3 to navi gate through the menu screens RAPH12UTL0172AA 1 3 When the Instrument Cluster Dimmer screen displays press Enter RCPH10TLB196AAF 2 4 Press Enter to access the setting screen 5 Press Enter again The setting bar flashes 6 Press the up arrow or the down arrow to adjust the screen brightness 7 Press Enter to save the selection RCPH10TLB197AAF 3 6 1 ...

Page 110: ...IONS 8 Press Escape 1 to return to the Instrument Cluster Dimmer screen 9 Use the arrows to navigate to a different menu screen or press Escape until you return the main screen en gine hour meter RAPH12UTL0172AA 4 6 2 ...

Page 111: ... RPM that the engine idles while cold For exam ple if set to 1500 RPM the cold engine will idle at that RPM until the engine warms to approximately 20 C 68 F Dealer can adjust the temperature as needed RCPH10TLB424AAF 1 Maximum throttle Sets the maximum engine speed during operation The engine will not exceed this speed RCPH10TLB423AAF 2 1 Press Enter 4 to access the menu screens 2 Press the up ar...

Page 112: ...es 6 Press the up arrow or the down arrow to adjust the setting 7 Press Enter to save the setting 8 Press Escape 1 until you return to the Idle Incre ment screen 9 Press the up arrow or the down arrow to adjust an other setting or press Escape to return to the Idle Increment screen 10 Use the arrows to navigate to a different menu screen or press Escape until you return the main screen en gine hou...

Page 113: ...rottle setting captured even when the brake pedal is pressed NOTE The brake enabled idle features returns to the on setting by default at the next key cycle Disable the brake enabled idle feature 1 Press Enter 4 to access the menu screens 2 Press the up arrow 2 or the down arrow 3 to navi gate through the menu screens RAPH12UTL0172AA 1 3 When the Brake Enabled Idle Selection screen dis plays press...

Page 114: ...6 WORKING OPERATIONS 5 Use the arrows to navigate to a different menu screen or press Escape 1 until you return the main screen engine hour meter RAPH12UTL0172AA 4 6 6 ...

Page 115: ...UTL0172AA 1 3 When the Throttle Sensitivity screen displays press Enter The setting bar flashes 4 Press the up arrow or the down arrow to adjust the setting where 1 is least aggressive and 3 is most ag gressive 5 Press Enter to save the selection RCPH10TLB195AAF 2 6 Use the arrows to navigate to a different menu screen or press Escape 1 until you return the main screen engine hour meter RAPH12UTL0...

Page 116: ...ually require a forced regeneration Disable the regeneration inhibit feature 1 Press Enter 4 to access the menu screens 2 Press the up arrow 2 or the down arrow 3 to navi gate through the menu screens RAPH12UTL0172AA 1 3 When the regeneration inhibit Selection screen dis plays press Enter The menu screen flashes RCPH11TLB008AAD 2 4 Press Enter to disable the regeneration inhibit process The displa...

Page 117: ...6 WORKING OPERATIONS 5 Use the arrows to navigate to a different menu screen or press Escape 1 until you return the main screen engine hour meter RAPH12UTL0172AA 4 6 9 ...

Page 118: ...OFF 2 Turn the key to the ON position but do not start the engine 3 Press Enter 4 to access the menu screens 4 Press the up arrow 2 or the down arrow 3 to navi gate through the menu screens RAPH12UTL0172AA 1 5 Stop when the Selection screen displays the oil life reset image RCPH11TLB011AAD 2 6 Press Enter the X is the default selection and will not reset the oil life RAIL12UTL0218AA 3 6 10 ...

Page 119: ...TIONS 7 Press the UP or DOWN arrow to select the check mark RAIL12UTL0219AA 4 8 Press ENTER to confirm the oil life reset selection 9 The display will return to the main menu after two sec onds RCPH11TLB012AAD 5 6 11 ...

Page 120: ...nditions for loader operation If you are a new operator always operate in a clear area at a decreased engine speed Be a careful operator You can prevent accidents Do not allow yourself to become complacent Fasten the seat belt before you start the engine Confirm that you can reach all controls and move through their entire range of motion with the seat belt fastened 6 12 ...

Page 121: ...s Material can spill from a loaded bucket You must manually roll back a loaded bucket before lowering the loader The self leveling feature does not automatically roll back the bucket Failure to comply could result in death or serious injury W0197A RAIL12UTL0174GA 1 Machine positioning is very important for efficient cycles Set up the work cycle as short as possible Spend a few minutes leveling off...

Page 122: ...rt Steer requires slightly less than one and a half turns of the steering wheel for the same lock to lock movement Use Comfort Steer for cyclic loader work to reduce operator fatigue 1 Start up the machine 2 Place the machine in 1st or 2nd gear NOTE Comfort Steer is not available in 3rd or 4th gear 3 Press the emblem end of the rocker switch all the way The switch springs back to center and the em...

Page 123: ...uch the switch to hold open the circuit until the operator pulls the switch out NOTICE Do not leave the switch in the detent position when the cylinders or attachments are not being oper ated this will cause the hydraulic system to operate over relief Enable the detent position for the switch 1 Pry off the cap that covers the switch screw RCPH10TLB260AAF 1 2 Using a Phillips head screwdriver remov...

Page 124: ...tion Do not overtighten RCPH10TLB264AAF 4 6 Test the detent operation A Push the switch up The switch should hold in place not spring back to center as shown B Pull the switch out of the detent position RCPH10TLB265AAF 5 7 Replace the cap that covers the screw RCPH10TLB263AAF 6 6 16 ...

Page 125: ...6 WORKING OPERATIONS 8 Take the machine to an open safe area and test the switch by moving it through the entire range of motion in both directions RCPH10TLB006CAF 7 6 17 ...

Page 126: ...and faster control function When you push the clutch cutout button the transmission is disengaged from the drive wheels Release the clutch cutout button to engage the transmission power The machine can move freely when the clutch cutout button is pushed If required use the service brake to stop the machine Transmission gear shift lever RAPH12UTL0020AA 1 Loader handle RCPH10TLB337AAF 2 6 18 ...

Page 127: ...TLB285AAF 1 Position indicator 4 in 1 bucket The bucket position indicator 1 is located on the bucket links This shows you the correct bucket angle when you use the bucket as a clam loader scraper or dozer Put the loader bucket 304 mm 12 in above the ground and tilt the bucket to the desired position displayed on the de cal 2 RCPH10TLB286AAF 2 Dozer Tilt the bucket to the dozer position and open t...

Page 128: ...lam Tilt the bucket to the clam position Place the open bucket over the material to be moved Close the clam to pick up the material Place the bucket over the new location for the material and open the bucket to dump the material RCPH10TLB236AAF 6 Depth indicator 4 in 1 bucket Scraper position only The depth indicator is located on the right side of the bucket The bucket opening or depth of cut is ...

Page 129: ...back position Adjust return to dig bucket position 1 Park the machine on a level surface 2 Apply the parking brake 3 Lower the loader bucket to the ground and make sure the bottom of the bucket is at the desired digging an gle 4 Shut down the engine 5 Loosen the adjusting bolts for the return to dig switch and move the switch in the slot so that the roller on the switch is resting on the edge of t...

Page 130: ...r bucket will lower to the ground 10 Shut down the engine 11 Check the position of the loader bucket If the bucket is not in the correct position Move the return to dig switch rearward if the bucket did not roll back far enough Move the return to dig switch forward if the bucket rolled back too far 12 Repeat the procedure until the bucket returns to the correct position 6 22 ...

Page 131: ...y could result in death or serious injury W0205A NOTICE This machine is not a crane Be very careful when lifting a load Use the lifting points when using the loader to lift a load RCPH10TLB275AAF 1 Changing loader attachments The loader hydraulic coupler if equipped lets the operator install and remove front end attachments without using special tools or additional personnel RCPH10TLB268AAF 1 Inst...

Page 132: ... the coupler rearward until the coupler lock pins are aligned with the attach ment lower mounting bores 4 Release the rocker switch RCPH10TLB267AAF 4 5 Press the right emblem of the rocker switch to en gage the loader coupler pins in the attachment mount ing bores RAPH12UTL0022AA 5 6 Visually confirm the lock pins secured the attachment RCPH10TLB266AAF 6 6 24 ...

Page 133: ...nt a maximum of 25 4 50 8 mm 1 2 in off the ground and slowly rotate the top of the attachment outward until the lock pins are clear of the attachment mounting bores 3 Release the rocker switch RAPH12UTL0022AA 7 4 Carefully lower the attachment to the ground while ro tating the top of the coupler outward 5 When the upper coupler mounting pins are free back away from the attachment 6 25 ...

Page 134: ... to comply could result in death or serious injury W0331A WARNING Avoid injury Always stay clear of the implement operating area In particular DO NOT stand between the tractor and the trailed vehicle or either three point linkage when operating lift controls Make sure no by standers are within or near these operating areas Failure to comply could result in death or serious injury W1087A WARNING Pr...

Page 135: ...k nuts RAPH12UTL0193AA 1 Auxiliary hydraulic ports Auxiliary hydraulic ports are located on the rear of the ma chine Relieve pressure in the hydraulic system before connecting attachments that require auxiliary hydraulics WARNING Pressurized hydraulic fluid can penetrate the skin and cause severe injuries Hydraulic fluid is under extreme pressure Rest the bucket or attachment on the ground Shut th...

Page 136: ...sh the front of the rocker switch to put the three point hitch lift circuit in the Laser mode In this mode the laser controls the lift circuit Use of the lift control lever will override the laser mode B FLOAT UP mode Put the rocker switch the center position to put the three point hitch lift circuit in the Float Up mode Position the box scraper at the desired position Move the rocker switch to Fl...

Page 137: ...ition This will allow the attachment to fol low the level of the ground during travel The lever will stay in this position until pulled back to the HOLD po sition 2 LOWER Push the lever forward one detent away from the operator to lower the attachment 3 HOLD The middle position is HOLD 4 RAISE Pull lever back toward the operator to raise the attachment RAPH12UTL0022AA 3 RAIL12UTL0177BA 4 6 29 ...

Page 138: ...lever 1 REARWARD pitch Push this lever forward away from the operator to pitch the attachment rearward 2 HOLD The central is neutral or hold 3 FORWARD pitch Pull the lever back toward the op erator to pitch the attachment forward RAPH12UTL0022AA 5 RAIL12UTL0176BA 6 RAIL12UTL0175BA 7 6 30 ...

Page 139: ...r is to lower or raise the right hand side of the attachment 1 TILT lower Push the lever forward away from the operator to lower the right side of the attachment 2 HOLD The central or mid position is neutral or hold 3 TILT raise Pull the lever back to raise the right side of the attachment RAPH12UTL0022AA 8 RAIL12UTL0179BA 9 RAIL12UTL0178BA 10 6 31 ...

Page 140: ...rol lever is the Scarifier The Tilt control lever is a three position lever The optional functionality of the lever is to lower or raise the left hand side of the attachment 1 TILT lower Push the lever forward away from the operator to lower the left side of the attachment or lowers the scarifier 2 HOLD The central or mid position is neutral or hold 3 TILT raise Pull the lever back to raise the le...

Page 141: ...carifier If the machine is not equipped with optional left tilt the first auxiliary con trol lever is the Scarifier The AUX control lever is a three position lever 1 LOWER Push the lever forward away from the op erator to lower the scarifier 1 2 HOLD The central or mid position is neutral or hold 3 RAISE Pull the lever back to raise the scarifier 1 RAPH12UTL0022AA 14 RAIL12UTL0181BA 15 RAIL12UTL01...

Page 142: ...6 WORKING OPERATIONS 6 34 ...

Page 143: ...rking and environmental conditions require shortened service intervals Use CASE CONSTRUCTION fluids lubricants and filters for the best protection and performance of your machine All fluids lubricants and filters must be disposed of in compliance with environmental standards and regulations Contact your dealer with any questions regarding the service and maintenance of this machine Read the safety...

Page 144: ...e direction control lever and the transmission in neutral 4 Shut down the engine 5 Place a Do Not Operate tag on the key switch so that it is visible to other workers or remove the key Hour meter The engine hour meter displays the amount of actual hours the engine has run Use the engine hour meter along with the Maintenance Chart in this manual to ser vice your machine at the correct time periods ...

Page 145: ...ft arms onto the support strut Failure to comply could result in death or serious injury W0230A Raise and support loader lift arms 1 Empty the loader bucket 2 Raise the loader lift arms to the maximum height 3 Shut down the engine RCPH10TLB230AAF 1 4 Remove the retaining pin 5 Lower the support strut onto the cylinder rod 6 Install the retaining pin RCPH10TLB221AAF 2 7 Start the engine 8 Slowly lo...

Page 146: ...t strut no longer rests on the cylinder 2 Shut down the engine RCPH10TLB227AAF 4 3 Remove the retaining pin from the support strut 4 Raise the support strut up to the storage position and secure with the retaining pin as shown RCPH10TLB231AAF 5 5 Start the engine 6 Lower the loader to the ground 7 4 ...

Page 147: ...wise to release the hood latch RCPH11TLB017AAD 1 3 Lift the hood and rotate forward RCPH10TLB356AAF 2 NOTICE To avoid damage to the hood parts always close the hood before moving the loader Close the hood 1 Lower the hood 2 Turn the handle clockwise to lock the hood latch RCPH11TLB017AAD 3 7 5 ...

Page 148: ...rom 54 49 C 65 120 F Fire extinguisher care Every month Inspect the fire extinguisher for damage and to ensure that the gauge is working correctly Once a year Have the fire equipment representative inspect the fire extinguisher Reference NFPA Standard No 10 1992 Every 6 years Have the dry chemical removed and refilled by a fire equipment representative Reference NFPA Standard No 10 1992 Every 12 y...

Page 149: ...re irritation and burns Always wear splash proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0006A Do not run the engine with the alternator wires disconnected Before using an electric welder disconnect the alternator wires instrument cluster and batteries Disconnect the ECU connectors Do not use a steam cle...

Page 150: ... switch located on the right hand side of the en gine NOTICE Wait at least 60 seconds after ignition key is placed in the OFF position before turning master discon nect switch to OFF This allows the machine controllers to shutdown properly NOTICE Some machine service procedures require an actual terminal disconnect of the batteries Do not use the master disconnect for those types of procedures suc...

Page 151: ...ust be completed before welding Remove the battery cover and disconnect the batteries RCPH10TLB429AAF 1 Disconnect the alternator terminal wires RAPH12FRK0163AA 2 Disconnect the engine control unit ECU 1 Open the manual storage compartment and remove the contents 2 Remove the four screws 3 Remove the compartment insert RAPH12UTL0127AA 3 7 9 ...

Page 152: ... Disconnect the instrument cluster 1 Remove the instrument cluster panel 2 Disconnect all connectors from the back of the panel RCPH10TLB339AAF 6 Disconnect the controller for the loader 4 in 1 bucket or auxiliary hydraulics if equipped one connector located under the loader valve at the rear left underside of the machine 7 10 ...

Page 153: ... console Engine Control Unit ECU fuse and relay 1 Open the manual storage compartment located in front of the steering wheel 2 Remove the four screws 1 3 Remove the compartment insert 2 to access the fuse and relay RAPH12UTL0128AA 1 Fuse or relay reference Designation 1 ECU B 70 A sealed relay A ECU B 20 A fuse B ECU B 7 5 A fuse 2 C LAMBDA SENSOR B 7 5 A fuse RAPH12UTL0126BA 2 RAIL12UTL0220AA 3 7...

Page 154: ...se cover panel on the right hand side below the loader control handle 1 Loosen both retaining screws and remove the panel cover RAPH12UTL0106AA 4 RAPH12UTL0122AA 5 2 Remove the fuse box covers as needed RAPH12UTL0117AA 6 RAPH12UTL0118BA 7 7 12 ...

Page 155: ...functions RAPH12UTL0121AA 8 Glow plug Control Unit GCU fuse 1 Raise the loader arm and engage the safety support 2 Lift the engine hood 3 Locate the 60 A fuse box for the GCU on the right hand side of the engine RAPH12UTL0056AA 9 4 Remove the rubber fuse cover 2 to view the fuse 1 RAPH12UTL0097AA 10 7 13 ...

Page 156: ...d 3 On the right hand side of the engine locate the wire harness with the in line 5 A fuse The location of the fuse will depend on the machine configuration A Machines equipped with the Battery Power Junc tion Stud 1 B Machines equipped with a Master Disconnect Switch 2 RAIL13TLB0207BA 11 RAIL13TLB0206BA 12 7 14 ...

Page 157: ...y and diode icons Right hand side console panel 47511941_A 1 Fuse icon definitions Symbol Function Engine Control Unit ECU B Instrument cluster key ON Instrument cluster B Rear lights Rear wipers washers Transmission differential lock 7 15 ...

Page 158: ...l Function Tail lights Cigarette lighter plugs 4WD Ride Control Dome light Radio B Horn Blower motor A C Key switch 2WD Ride Control Quick coupler EH Clam Radio Key ON SAHR brake Comfort Steer Customer B Head lights 7 16 ...

Page 159: ...ission de clutch Customer key ON Telematics NOTE The Telematics system has an additional external fuse location Refer to Fuses and Relays starting on page 7 11 Diode icon definitions Symbol Function Quick coupler diode 1 Quick coupler diode 2 Quick coupler diode 3 Reverse Signal Diode Forward Signal Diode 7 17 ...

Page 160: ...smission De clutch relay Transmission lock relay Start relay Spring Applied Hydraulic Release SAHR park brake relay SAHR park brake transmission cutout relay Forward relay A C relay Comfort Steer relay Reverse relay Neutral relay Starter interlock relay 7 18 ...

Page 161: ...the retaining screws 2 and remove the side panel 1 RAPH12UTL0122AA 1 2 Unscrew the cap for the diagnostic service tool port RAPH12UTL0117AA 2 Heater coolant shutoff valve The heater coolant shutoff valve controls the flow of hot coolant to the heater In warm ambient temperatures turn the shutoff valve clockwise to stop hot coolant flow to the heater In cold ambient temperatures turn the shutoff va...

Page 162: ...SSION OIL Capacity Total system 77 l 81 US qt Reservoir with filter change 55 l 58 US qt Reservoir without filter change 53 l 56 US qt Transmission Specification CASE AKCELA HY TRAN ULTRA HYDRAULIC TRANSMISSION OIL Capacity Two wheel drive Four wheel drive Total system 17 0 l 18 0 US qt 19 9 l 21 US qt Refill with or without filter change 10 4 l 11 0 US qt 13 2 l 14 0 US qt Front drive axle Four w...

Page 163: ...r into containers that can leak Check with your local environmental or recycling center or your dealer for correct disposal information Systemgard lubrication analysis Ask your dealer about the lubricant analysis program Systemgard Through this service your lubricants are tested in an independent laboratory You simply remove a sample of lubricant from your machine and send the sample to the System...

Page 164: ...4 UNITEK to MAT3521 H API CJ 4 0W 40 H 10W 40 CJ 4 UNITEK to CNH MAT3521 H API CJ 4 10W 40 H 15W 40 CJ 4 UNITEK to CNH MAT3521 H API CJ 4 15W 40 40 C 40 F 30 C 22 F 20 C 4 F 10 C 14 F 0 C 32 F 10 C 50 F 20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F H Engine oil pan or coolant block heater recommended in this range 7 22 ...

Page 165: ...ront axle fluid level X Initial 20 hours 7 44 Rear axle fluid level X 7 45 Fuel system water separator X 7 47 Coolant reservoir deaeration reservoir fluid level X 7 48 Hydraulic reservoir fluid level X 7 49 Front axle grease fittings X 7 50 Loader hydraulic coupler lock pins X Every 50 hours 7 50 4 in 1 bucket pivots and grease fittings X 7 52 Hydraulic filter X 7 54 Transmission filter X 7 56 Fue...

Page 166: ... 7 78 Cab intake filter X 7 79 Front axle fluid X 7 81 Rear axle fluid X 7 82 Transmission fluid and filter X 7 84 Engine air filters X Every 1000 hours 7 86 Parking brake X Every 2000 hours 7 87 Cooling system X Every 3000 hours 7 90 Diesel particulate filter DPF X Every 4000 hours 7 90 Engine Crankcase Ventilation CCV Filter X 7 91 Windshield washer fluid level X 7 92 Bleed air from the fuel sys...

Page 167: ...7 MAINTENANCE Adjust Interval Page no Maintenance action No of pts As required 7 102 Disable parking brake X 7 25 ...

Page 168: ...ve and inspect the primary filter A If damage is noticed on the sides or edges of the filter replace the filter If okay continue B Examine the inside of the filter If the filter has dust and debris on the inside replace the filter If clean continue C Lightly tap the ends of the filter against the palm of your hand Never against a hard surface D Shine a light inside the filter if you see light spot...

Page 169: ...r filter RCPH11TLB056BAD 4 7 Dispose of the filters in accordance with local re gional and federal regulations 8 If applicable install the inner air filter Ensure a tight seal is created 9 Install the primary air filter Ensure a tight seal is created 10 Fasten the clips that secure the air filter housing in place 11 Start up the engine 12 Ensure the warning lamp does not illuminate If the warning ...

Page 170: ...tection to keep dirt and debris from eyes 3 Use a filter wrench and remove the old filter Have a suitable container ready to capture any fluid that might leak or spill 4 Dispose of the filter in accordance with local re gional and federal regulations 5 Lubricate the gasket of the new filter with clean oil 6 Install the new filter and turn it clockwise until the gasket contacts the head of the filt...

Page 171: ...machine operates correctly follow the maintenance service interval guidelines listed on the maintenance decal and in this manual RCPH10TLB027AAF 1 NOTE A clear bowl allows a visible check of the fuel for water If water or sediment are present drain water out of the filter and the fuel tank RAIL11TLB0009AA 2 1 Remove the wire connector attached to the bottom of the drain valve for the water separat...

Page 172: ...s no longer present 5 Close the drain valve 6 If water or sediment was found in the water separator drain the fuel tank A Place a collection container under the drain plug and remove the plug B After water and sediment are removed install and tighten the plug NOTE The drain plug for the fuel tank is underneath the machine Illustration shows looking up at the drain plug RCPH10TLB358AAF 5 7 30 ...

Page 173: ... regeneration process will last approximately 5 20 minutes depending on the amount of Particulate Matter PM in the DPF and current machine operations DPF regeneration Auto NOTE The operator may choose to delay the auto regeneration process refer to the regeneration inhibit procedure on page 6 8 However continuing to delay the auto regeneration process will eventually result in a forced regeneratio...

Page 174: ...ed regeneration process a burning or hot odor may be present The forced regeneration process will last approximately 20 minutes depending on the PM level in the DPF If the forced generation process is not allowed the machine will begin to de rate Damage or shortened DPF life may occur if the forced regeneration is ignored for an extended period of time DPF regeneration Forced 1 Operator will be no...

Page 175: ...02AAD 4 5 One of the following will occur DPF regeneration ON symbol appears indicat ing the regeneration process has started allow approximately 20 minutes to complete RCPH11TLB006AAD 5 DPF regeneration FAIL symbol appears indi cating the machine is not ready Repeat step 2 NOTE If the DPF regeneration continues to FAIL contact your authorized dealer for service RCPH11TLB010AAD 6 7 33 ...

Page 176: ...7 MAINTENANCE 6 DPF regeneration OFF symbol appears indicating the regeneration process is complete Machine is ready for operation RCPH11TLB005AAD 7 7 34 ...

Page 177: ...cation shown with a belt ten sion gauge Specification is 122 149 N m 90 110 lb ft RAIL11TLB0001AA 1 2 If the belt tension does not meet specification A Loosen the pivot bolt 1 B Loosen the lock nut 2 C Turn the adjustment bolt 3 clockwise to tighten the belt Turn the adjustment bolt counter clockwise belt will loosen D When adjustment is complete tighten the lock nut and pivot bolt RAIL11TLB0005AA...

Page 178: ...t 3 Tighten the nuts a second time in sequence to a torque of 271 N m 200 lb ft 4 Turn the nuts in sequence an additional 30 to set the preload RCPH10TLB075AAF 1 Front wheels Specification Two Wheel Drive 2WD 156 203 N m 115 150 lb ft Four Wheel Drive 4WD 251 N m 185 lb ft NOTICE Tighten nuts in a crossing pattern sequence as shown Front wheel 2WD 1 Tighten the eight mounting nuts in sequence unti...

Page 179: ...ine on level ground B Raise the loader arms and engage the safety support strut C Shut down the engine D Allow time for the oil to drain down into the pan 2 Push the dipstick completely in and then pull the dip stick out RAIL11TLB0008AA 1 3 Inspect the dipstick The oil level should be at the mark for maximum capacity RCPH10TLB029AAF 2 4 Add oil as needed at the fill location on the machine RAIL11T...

Page 180: ...EP GREASE 251H GR 9 every 10 hours of operation or each day If you operate the machine in severe conditions grease more often Loader RCPH10TLB065FAM 1 1 Lift arm pivot 4 Bucket cylinder trunnion 2 Lift cylinder 5 Bucket cylinder rod end 3 Bucket link 6 Bucket pivots 1 Lift arm pivot four total two on each side RCPH10TLB381AAF 2 7 38 ...

Page 181: ... four total two on each side RAPH12UTL0026AA 3 3 Bucket link Two total one on each side RCPH10TLB379AAF 4 4 Bucket cylinder trunnion Two total one on each side RCPH10TLB380AAF 5 5 Bucket cylinder rod end Two total one on each side RCPH10TLB388AAF 6 7 39 ...

Page 182: ...total two on each side RCPH10TLB389AAF 7 Three point hitch 7 Grease all fittings on the three point hitch Ten fittings on the dual tilt cylinder three point hitch shown Eight fittings for standard three point hitch RAPH12UTL0051AA 8 7 40 ...

Page 183: ...ilure to comply could result in death or serious injury W0311A Check the fluid level of the transmission after the first 20 hours of operation on a new machine or after a component rebuild Then check the fluid level every 250 hours of operation 1 Start the engine The engine must be running at idle speed to accurately check the transmission fluid level 2 Keep the park brake engaged 3 Ensure that th...

Page 184: ...7 MAINTENANCE 7 Check the fluid level on the dipstick The level should be between the high H mark and the L mark 8 Add fluid as needed Do not fill above the high mark RCPH10TLB054AAF 2 7 42 ...

Page 185: ...1 in above the sur face with the loader 2 Rotate each wheel so that the oil level plug is in the position shown 3 Lower the wheels to the surface RAIL11TLB0011AA 1 4 Shut down engine 5 Slowly remove the plug Oil should be even with the plug orifice 6 Add oil as needed 7 Install the plug 8 Repeat the procedure for the other wheel 9 Slowly remove the plug from the center bowl Oil should be even with...

Page 186: ... new machine or after a component rebuild Then check the oil level every 250 hours of operation 1 Place the machine on a firm level surface 2 Shut down the engine 3 Slowly remove the oil check fill plug Oil should be even with the bottom of the plug orifice 4 Add oil as needed 5 Install the plug RAPH12FRK0276AA 1 7 44 ...

Page 187: ...IL11TLB0009AA 1 1 Remove the wire connector attached to the bottom of the drain valve for the water separator NOTE View is from underneath the machine RAIL11TLB0007AA 2 Press on the wire clasp that holds the connec tor to the drain to remove RCPH10TLB031AAF 3 2 Hold a small container under the water separator and loosen the drain valve 3 Collect a small amount of fluid and inspect for water or sed...

Page 188: ...uel tank A Place a collection container under the drain plug and remove the plug B After water and sediment are removed install and tighten the plug NOTE The drain plug for the fuel tank is underneath the machine Illustration shows looking up at the drain plug RCPH10TLB358AAF 4 7 46 ...

Page 189: ...level should be between the HOT MAX mark 1 and the COLD MIN mark 2 RAIL11TLB0006AA 1 CAUTION Burn hazard Hot coolant can spray out if you remove the filler cap while the system is hot After the sys tem has cooled turn the filler cap to the first notch and wait for all pressure to release be fore proceeding Failure to comply could result in minor or mod erate injury C0043A 3 Add coolant as needed O...

Page 190: ... level ground Lower the loader bucket to the surface Retract all cylinders on the three point hitch Allow the hydraulic fluid to cool 2 Check the gauge 1 on the hydraulic reservoir The hydraulic reservoir is full when hydraulic fluid comes to the FULL COLD mark in the gauge 3 Add hydraulic fluid as needed Slowly turn the reser voir cap 2 to relieve pressure and the remove the cap RCPH10TLB428AAF 1...

Page 191: ...f operation or more frequently if the machine has been working in water or extremely muddy conditions King pins two wheel drive Four total two on each side RCPH10TLB063AAF 1 King pins four wheel drive Four total two on each side RCPH10TLB369AAF 2 Front axle pivot remote fitting One RCPH10TLB370AAF 3 7 49 ...

Page 192: ...ease NOTE There are two total fittings one on each side RCPH10TLB269AAF 1 4 in 1 bucket pivots and grease fittings Grease the pivots and fittings for the 4 in 1 bucket if equipped every 50 hours of operation Use MOLY LUBE 251 EP M grease Bucket pivot Two total one on each side RCPH10TLB258AAF 1 Cylinder rod end Two total one on each side RCPH10TLB258AAF 2 7 50 ...

Page 193: ...7 MAINTENANCE Cylinder closed end Two total one on each side RCPH10TLB258AAF 3 7 51 ...

Page 194: ...rvoir cap to help re lieve pressure RCPH10TLB428AAF 2 2 Clean the area around the filter head area before removing the old filter Wear eye protection to keep dirt and debris from eyes 3 Use a filter wrench and remove the old filter Have a suitable container ready to capture any fluid that might leak or spill 4 Dispose of the filter and collected fluid in accordance with local regional and federal ...

Page 195: ...7 MAINTENANCE 10 After running for three or four minutes A Ensure the warning lamp does not illuminate B Shut down the engine 11 Inspect for leaks 7 53 ...

Page 196: ...ner under the transmission fil ter to capture fluid during the procedure 5 Remove the filter Use a filter removal tool if neces sary RAPH12UTL0056AA 2 6 Dispose of the filter and collected fluid in accordance with local regional and federal regulations 7 Lubricate the gasket of the new filter with clean oil NOTICE Never use a filter removal tool to install the filter 8 Install the new filter and t...

Page 197: ...7 MAINTENANCE 15 Check the fluid level and add if necessary Refer to page 7 41 for the procedure 7 55 ...

Page 198: ...r a loss of engine power 1 Fill the fuel tank before proceeding 2 Open the fuel tank cap slightly to release pressure 3 Clean the area around the water separator of dirt and debris 4 Remove the wire connector at the base of the water separator RAIL11TLB0009AA 1 Press on the wire clasp that holds the connec tor to the drain to remove NOTE View is from underneath the machine RAIL11TLB0007AA 2 RCPH10...

Page 199: ...ilter seal 14 Turn the new primary filter clockwise onto the filter head until the filter gasket makes contact with the filter body 15 Continue to tighten the primary filter and additional 1 2 to 3 4 turn RAIL11TLB0008AA 5 16 Tighten the fuel tank cap 17 Dispose of the filters and collected fluid in accor dance with local regional and federal regulations NOTICE Air in the fuel system causes excess...

Page 200: ...with the brake pedal lock 3 Shift the transmission to 2nd gear 4 Drive the machine forward at full throttle 5 When the machine is moving at full speed remove your foot from the throttle and stop the machine 6 The machine must stop smoothly in a straight line and the brake pedal effort must feel firm NOTICE If the machine does not stop in a straight line or if the brake pedal effort feels soft cont...

Page 201: ...e if equipped 5 Place the direction control lever in neutral and the transmission in 3rd gear 6 Start up the engine 7 Ensure the loader bucket and the three point hitch are raised in preparation of forward travel 8 Place the direction control lever in forward and in crease the engine speed to 1500 RPM The machine must not move Contact your dealer for service as needed 9 Connect the SAHR brake sole...

Page 202: ...ed with electrolyte or moisture on the top of the battery can cause a discharged condition in the battery 1 If your machine is equipped with a tool box release the tool box pivot bolt 2 Remove the battery access door 3 Use baking soda or ammonia and flush the outside of the battery with water 4 Use the CASE CONSTRUCTION battery saver to prevent corrosion on the battery terminals Follow the instruc...

Page 203: ...hown with a belt ten sion gauge Specification is 122 149 N m 90 110 lb ft RAIL11TLB0001AA 1 2 If the belt tension does not meet specification A Loosen the pivot bolt 1 B Loosen the lock nut 2 C Turn the adjustment bolt 3 clockwise to tighten the belt Turn the adjustment bolt counter clockwise belt will loosen D When adjustment is complete tighten the lock nut and pivot bolt RAIL11TLB0005AA 2 7 61 ...

Page 204: ...Raise the wheels about 25 mm 1 in above the sur face with the loader 2 Rotate each wheel so that the oil level plug is in the position shown 3 Lower the wheels to the surface RAIL11TLB0011AA 1 4 Shut down the engine 5 Slowly remove the plug Oil should be even with the plug orifice 6 Add oil as needed 7 Install the plug 8 Repeat the procedure for the other wheel 9 Slowly remove the plug from the ce...

Page 205: ...is from the area around the breather and clean with solvent 2 CAUTION Eye injury hazard Wear protective goggles when using compressed air Failure to comply could result in minor or moderate injury C0035A Blow dry the area with compressed air 3 Spin the top cap to ensue that it is free to turn RCPH10TLB058AAF 1 Front axle drive shaft Grease the front slip spline every 250 hours of operation Use TUT...

Page 206: ...e conditions clean it more frequently 1 Remove dirt and debris from the area around the breather and clean with solvent NOTE Image is from the rear of the machine looking to wards the front of the machine 2 CAUTION Eye injury hazard Wear protective goggles when using compressed air Failure to comply could result in minor or moderate injury C0035A Blow dry the area with compressed air 3 Spin the to...

Page 207: ...er the drain plug for the fuel tank and slowly remove the drain plug NOTE The drain plug for the fuel tank is underneath the machine Illustration shows looking up at the drain plug 3 Allow a small amount of fluid into the collection con tainer and install and tighten the drain plug 4 If water or sediment is found drain and clean the fuel tank as needed RCPH10TLB358AAF 1 7 65 ...

Page 208: ...t in death or serious injury W0275A Start up the engine The engine must be running at idle to accurately check the transmission fluid level 2 Turn the dipstick handle counter clockwise and pull out the dipstick RCPH11TLB027BAD 1 3 Check the fluid level on the dipstick The level should be between the high H mark and the L mark RCPH10TLB054AAF 2 4 Shut down the engine 5 Add fluid as needed Do not fi...

Page 209: ...ans and belts Failure to comply could result in death or serious injury W0275A Start up the engine The engine must be running for this procedure 2 In temperatures below 0 C 32 F put a cover over the air conditioning condenser This ensures the re frigerant and lubricants in the system are at operating temperature 3 Turn the air conditioning control to the maximum set ting and run for at least 15 mi...

Page 210: ...right hand side shown Check both sides RAPH12UTL0131AA 2 3 Tighten the bolts as needed 4 Check the seat mounting bolts for damage wear or looseness 5 Tighten or change the mounting bolts as needed 6 Check the seat belt buckles retractors tethers and slack take up system for damage or wear Keep sharp edges and items that can cause damage away from the belts 7 Replace as needed Replace belts that ha...

Page 211: ...ng area Use compressed air only to clear dirt and debris 3 CAUTION Eye injury hazard Wear protective goggles when using compressed air Failure to comply could result in minor or moderate injury C0035A Use compressed air to keep the seat bearing area clear of debris and dirt RCPH10TLB182AAF 2 4 Tip the backrest fully forward 5 Wipe the area clean with a rag 6 Apply graphite grease to the tilt mecha...

Page 212: ...r a loss of engine power 1 Fill the fuel tank before proceeding 2 Open the fuel tank cap slightly to release pressure 3 Clean the area around the water separator of dirt and debris 4 Remove the wire connector at the base of the water separator RAIL11TLB0009AA 1 Press on the wire clasp that holds the connec tor to the drain to remove NOTE View is from underneath the machine RAIL11TLB0007AA 2 RCPH10...

Page 213: ...ilter seal 14 Turn the new primary filter clockwise onto the filter head until the filter gasket makes contact with the filter body 15 Continue to tighten the primary filter and additional 1 2 to 3 4 turn RAIL11TLB0008AA 5 16 Tighten the fuel tank cap 17 Dispose of the filters and collected fluid in accor dance with local regional and federal regulations NOTICE Air in the fuel system causes excess...

Page 214: ...e engine oil pan and drain the oil into a suitable container RCPH11TLB016AAD 2 5 Turn the oil filter counter clockwise to remove Use a filter removal tool if necessary 6 Dispose of the filter and collected oil in accordance with local regional and federal regulations 7 Use a clean cloth and wipe the sealing surface of the oil filter base to remove all dirt 8 Apply a thin layer of clean grease or o...

Page 215: ...7 MAINTENANCE Next operation If applicable clear the Oil life reset active warning symbol for the display screen Refer to 6 10 for the procedure 7 73 ...

Page 216: ...Clean the area around the battery to prevent external material or contaminants from entering the battery vent wells NOTICE Use caution when working with metallic tools or conductors Contact can create sparks and short circuits 3 Use a Phillips head screwdriver and remove the caps 2 for the vent wells 1 RCPH10TLB291AAF 1 4 Check the fluid level in each vent cell Specification 2 is 3 10 mm 0 12 0 39...

Page 217: ...round the hydraulic reservoir cap the hydraulic reservoir drain plug and the hydraulic filter 4 Slowly remove the fill cap 1 for the hydraulic reser voir 5 Place a suitable container under the drain plug 2 for the hydraulic reservoir and slowly remove the drain plug 6 Allow the fluid to completely drain RCPH10TLB428AAF 1 7 Turn the hydraulic filter counter clockwise to remove Use a filter removal ...

Page 218: ...the drain plug for the hydraulic reservoir is in stalled and tightened correctly the hydraulic pump is charged 17 Start up the engine 18 Operate the loader and three point hitch controls for three to four minutes NOTE Ensure the warning lamp does not illuminate 19 Shut down the engine and inspect for leaks 20 Check the fluid level and add as needed NOTE When the hydraulic fluid is low a small amou...

Page 219: ...AF 1 2 Slowly remove the fill cap for the hydraulic reservoir 3 After pressure is released replace the reservoir cap RCPH10TLB428AAF 2 4 Remove and discard the breather from the hydraulic reservoir tank Turn counter clockwise to unscrew 5 Ensure the o ring is seated correctly in the new breather and install the new breather in the hydraulic reservoir tank Turn clockwise to tighten Hand tighten or ...

Page 220: ... inspect the cab air intake filter every 1000 hours of operation 1 Remove the two thumb screws that hold the cab air intake filter in place 2 Pull the filter out and inspect for dirt and debris Clean or replace as needed RCPH10TLB345AAF 1 7 78 ...

Page 221: ...wheels on the surface 5 Shut down the engine 6 Clean the areas around the planetary plugs 7 Place a suitable container under the planetary drain plugs and slowly remove the plugs 8 Clean the areas around the check fill plug 1 and the drain plug 2 for the center bowl 9 Slowly remove the check fill plug 10 Place a suitable container under the drain plug and slowly remove the plug 11 After the oil ha...

Page 222: ... Shut down the engine 16 Fill the axle at the center bowl check fill plug and at the planetary check fill plugs to specification Fluid should just begin to flow out of the openings when at the proper level 17 Install the center bowl and the planetary check fill plugs 7 80 ...

Page 223: ... axle drain plug 2 and the check fill plug 1 4 Place a suitable container under the axle drain plug and slowly remove the plug RAPH12FRK0276AA 1 5 Clean the area around the left rear 1 and the right rear planetary drain plug 6 Place containers under the planetary drain plugs and drain RCPH10TLB068AAF 2 7 Install the axle drain plug and both planetary drain plugs 8 Remove the check fill plug and fi...

Page 224: ...emove the dipstick RCPH11TLB027BAD 1 2 Clean the area around the transmission filter The filter is on the right hand side between the chassis and the transmission 3 Have a suitable container ready and remove the transmission filter Use a filter removal tool if nec essary RAPH12UTL0056AA 2 4 Clean the area around the transmission drain plug 5 Place a suitable container under the transmission drain ...

Page 225: ...t 8 Lubricate the new transmission filter gasket with clean oil NOTICE Never use a filter removal tool to install the filter 9 Install the new filter and turn clockwise until the gas ket contacts the head of the filter assembly 10 Continue to tighten the filter another 1 3 turn 11 Install the transmission drain plug 12 Fill the system to specification 13 Install the transmission dipstick 14 Start ...

Page 226: ... while the engine is running When changing the inner air filter always provide the cleanest environment possible 1 Clean the area around the outside front cover of the air filter housing 2 Inspect the air filter housing and components for damage 3 Release three clips that secure the air filter housing cover in place NOTE Third clip not shown RCPH11TLB004BAD 1 4 Remove the primary filter RCPH11TLB0...

Page 227: ... wipe the inside of the housing clean 8 Install the inner air filter Ensure a tight seal is cre ated 9 Install the primary air filter Ensure a tight seal is created 10 Fasten the clips that secure the air filter housing in place 11 Start up the engine 12 If the warning light illuminates after replacing both filters contact your authorized dealer for service RCPH11TLB056BAD 3 7 85 ...

Page 228: ...ion control lever in neutral and the transmission in 3rd gear 6 Start up the engine 7 Ensure the loader bucket and three point hitch are raised in preparation of forward travel 8 Place the direction control lever in forward and in crease the engine speed to 1500 RPM The machine must not move Contact your dealer for service as needed 9 Connect the SAHR brake solenoid to the transmis sion The connec...

Page 229: ...A Drain flush and replace the engine coolant every 2000 hours of operation or every year whichever comes first 1 Park the machine on level ground 2 Raise the loader arm and engage the safety support 3 Shut down the engine and place a Do Not Operate tag on the key switch 4 Allow time for the engine and the coolant to cool 5 Use a 16 mm tool to remove the six bolts 1 that secure the radiator bumpers...

Page 230: ... cap RCPH11TLB036BAD 4 9 Use a 13 mm tool to remove the two bolts that secure the coolers 10 Swing the coolers out and clean of dirt and debris 11 Check the hoses elbows and system components for wear or damage 12 After cleaning swing the coolers back in and replace the two bolts RCPH10TLB041AAF 5 13 After all the coolant has been drained close the drain valve Do not detach the drain hose 14 Add C...

Page 231: ...perating temperature 20 Check the system for leaks 21 Start up the engine again and allow the engine to reach operating temperature 22 Shut down the engine 23 Check the fluid level in the deaeration reservoir 24 If necessary allow the components to cool and add coolant to the reservoir 7 89 ...

Page 232: ...a machine with an excessively high ash level in the DPF will de rate the engine performance sig nificantly and shorten the life of the DPF Every 4000 hours Engine Crankcase Ventilation CCV Filter Replace the Crankcase Ventilation CCV filter every 4000 hours of operation NOTE Refer to the Engine Service Manual or contact your dealer for service 7 90 ...

Page 233: ...el If equipped check and fill the windshield washer reservoir as needed 1 Remove the cap from the windshield washer reser voir located behind the operator seat RAPH12UTL0194AA 1 2 Fill the windshield washer reservoir 3 Secure the cap on the reservoir 7 91 ...

Page 234: ...ne or more of these conditions have been met The fuel filters are replaced The components of the fuel system have been replaced or serviced The machine has been stored for three months or more The engine has stopped because the fuel tank ran dry 1 Open the bleed screw 2 on the head of the water separator 2 Activate the hand primer 1 until fuel flows freely from the bleed screw Approximately 35 to ...

Page 235: ...ll not start repeat the bleeding process NOTE The engine will start hard the next four or five times Generally the engine will crank for ten seconds the second time it is started and about five seconds the third time it is started 8 Run the engine for several minutes and then shut down the engine 7 93 ...

Page 236: ...amage to the hydraulic pump and the machine Charge the hydraulic pump whenever the hydraulic fluid supply to the pump has been interrupted due to hydraulic fluid change pump replacement or a broken line Refer to the Service Manual or contact your dealer for the proper start up procedure 7 94 ...

Page 237: ...s injury W0059A Check the condition and pressure of the tires as needed Tires may lose air over time Check the tire pressure and condition more often when working in extreme conditions or weather Tire inflation pressure affects the amount of weight that a tire may carry Rear wheel tire pressure Tire size Recommended tire pressure 17 5L x 24 10 ply 221 kPa 32 psi 19 5L x 24 10 ply 193 kPa 28 psi Fr...

Page 238: ...product cleaner for the same cover type NOTE If alcohol based cleaners are used on either cloth or vinyl it is recommended to test a small area first Seat slides and bearing area 1 Use graphite grease to grease the seat slides 1 NOTICE Do not apply graphite grease to the bearing area Use compressed air only to clear dirt and debris 2 CAUTION Eye injury hazard Wear protective goggles when using com...

Page 239: ...pad 1 To remove the armrest pad 2 loosen the screw 1 at the front underside of the armrest 2 To install the armrest pad snap the rear of the pad into position Secure the front of the pad with the screw RCPH10TLB174AAF 3 7 97 ...

Page 240: ...ort strut 2 Shut down the engine and place a Do Not Operate tag on the key switch 3 Allow time for the engine to cool 4 Use a 16 mm tool to remove the six bolts 1 that secure the radiator bumpers 2 5 Remove the radiator bumpers RCPH10TLB193AAF 1 6 Tip the grille up from the bottom and lift away from the machine RCPH10TLB150AAF 2 7 Use a 13 mm tool to remove the two bolts that secure the coolers 8 ...

Page 241: ... if equipped 2 Loosen the lower alternator bolt 2 3 Loosen the pivot bolt 1 83118121 1 4 Loosen the adjustment bolt lock nut 1 5 Turn the adjustment bolt 2 counter clockwise to loosen the belt tension RAIL11TLB0004AA 2 6 Slide the belt 1 off of the water pump pulley 2 and remove the belt 83118121 3 7 99 ...

Page 242: ... pivot bolt 2 is near the end of the tension bracket slot 3 NOTE Special belt design will adjust to the proper tension 83118121 5 B Tighten the adjustment bolt lock nut 1 secur ing the adjustment bolt 2 in position RAIL11TLB0004AA 6 3 Torque to 45 55 N m 33 41 lb ft Pivot bolt 1 Lower alternator bolt 2 83118121 7 4 Install the air conditioning drive belt if equipped 7 100 ...

Page 243: ...comply could result in death or serious injury W0290A If the ride control accumulator must be replaced for any reason always follow the instructions on the decal located on the accumulator mounting plate 1 Discharge all hydraulic pressure from the hydraulic system 2 Disconnect the hydraulic line between the accumu lator and the solenoid valves 3 Test the accumulator and solenoid Refer to the Ser v...

Page 244: ...torque of 20 N m 15 lb ft 8 Attach the grease supply to the fitting 2 and pump approximately 65 pumps NOTICE Extreme pressure is NOT needed to release the parking brake Over pressurization may damage the seals Moderate effort is required on the grease gun RCPH10TLB070AAF 3 9 Carefully remove the wheel chocks as the machine may now be moved NOTICE The machine should be free to roll If the machine d...

Page 245: ...e block B Confirm that the three O rings are in the cor rect position and that all surfaces are free of contamination C Return the solenoid block to its original posi tion D Reinstall the bolts and tighten the bolts to a torque of 20 N m 15 lb ft E Test the parking brake to ensure it functions correctly For example the transmission is de clutched when the parking brake is applied 7 103 ...

Page 246: ...al flasher lamp 1 Remove the two screws that secure the lamp assem bly to the cab 2 Gently pry the lamp assembly from the cab If de sired disconnect the electrical connector to the bulb socket 3 Remove the socket from the lens RCPH10TLB305AAF 3 4 Replace the bulb in the socket 5 Reinstall the bulb socket in the lens and reconnect the electrical connector if detached earlier 6 Reinstall the lamp as...

Page 247: ...rear of the cab on the left and the right side RAPH12UTL0221AA 5 Replace the bulb in a tail stop lamp 1 Remove the two screws that secure the lens to the cab and remove the lens 2 Replace the bulb in the socket 3 Reinstall the lens and secure to the cab 7 105 ...

Page 248: ... or in a tail stop lamp Turn signal flasher lamps are at the front of the ROPS canopy on the left and the right side RAPH12UTL0011AA 1 Turn signal flasher lamps are also at the rear of the ROPS canopy on the left and the right side RAPH12UTL0009AA 2 Tail stop lamps are at the rear of the ROPS canopy on the left and the right side RAPH12UTL0009AA 3 7 106 ...

Page 249: ... lamp 1 Remove the two screws that secure the lens 1 to the ROPS canopy and remove the lens 2 Replace the bulb 2 in the socket NOTICE Do not overtighten the screws otherwise you may crack the lens 3 Reinstall the lens and secure to the ROPS canopy RCPH10TLB001BAF 4 7 107 ...

Page 250: ...lamps 1 and two work lamps 2 are at the front of the cab RCPH10TLB317AAF 1 Four work lamps at the rear of the cab Canopy Two driving lamps 1 and two work lamps 2 at the front of the ROPS canopy RAPH12UTL0011AA 2 Four work lamps at the rear of the canopy Bulb replacement Replace the bulb in a driving work lamp 1 Remove the two screws that secure the lens to the lamp assembly 2 Disconnect the electr...

Page 251: ... the electrical connector and reinstall the lens 7 Secure the lens to the lamp assembly NOTICE Moving the lamp without loosening the cross bolt can cause damage to the housing allowing the lamp to fall out of position 8 Adjust the position of the driving work lamps as needed A Loosen the cross bolt in the lamp mounting bracket B Move the lamp into position C Tighten the cross bolt 7 109 ...

Page 252: ...7 MAINTENANCE 7 110 ...

Page 253: ...ression ratio 16 5 to 1 Fuel injection Direct HPCR Horsepower rated at 2200 RPM Gross 63 kW 85 Hp Net with 39 fan 58 kW 78 Hp Peak torque at 1400 RPM Gross 374 N m 276 lb ft Net with 39 fan 364 N m 268 lb ft Maximum torque rise 36 5 RPM Engine speeds Rated speed full load 2200 RPM Low idle 900 1000 RPM High idle no load 2330 2430 RPM Converter stall 2180 2310 RPM Loader stall 2230 2330 RPM Combine...

Page 254: ... Differential lock On the go push button activation on the loader control lever and rocker switch near the loader control handle Axle differential and planetaries 4WD machines Front axle Differential ratio 2 0 Planetary hub ratio 6 0 Total reduction ratio 12 0 Rear axle Differential ratio 2 5 Planetary hub ratio 6 4 Total reduction ratio 16 0 Brakes Service Foot pedal operated Boosted hydraulic ac...

Page 255: ... for auxiliary hydraulics Operation Loader joystick also houses auxiliary hydraulics with proportional thumb switch control with available detent ON position Three point hitch Valve Mechanical control Sectional 4 spool 5 spool optional open center parallel circuit for all functions Operation Mechanical control Levers Auxiliary operation Mechanical control Levers Flow Standard pump at 2200 RPM 108 ...

Page 256: ...0 F Dual battery optional Parallel 2 x 12 V group 49 850 Cold Cranking Amps CCA 18 C 0 F 150 min reserve capacity 27 C 80 F each battery Protection Fuses on individual circuits Power plug outlet 2 x 12 V 30 A maximum Backup alarm 107 dB Engine block heater optional 115 V Nema 5 15P 15 A Lights Flasher and turn signal 12 V bulb No 1156 Stop and tail lamp 12 V bulb No 1157 Front and rear work lights...

Page 257: ...8 SPECIFICATIONS Machine overall dimensions 8 5 ...

Page 258: ...eight 45 dump 2642 mm 104 in 2942 mm 115 8 in with clam open 647 mm 25 5 in G Dump reach 45 dump 660 mm 26 0 in 302 mm 11 9 in with clam open H Dump height Same as F I Dump height Same as G J Roll back at ground 40 K Height to bucket hinge pin at SAE carry 323 mm 12 7 in 372 mm 14 6 in L Bucket rollback at SAE carry 45 45 M Bucket rollback at full height Adjustable 172 mm 6 8 in N Digging depth be...

Page 259: ...8 SPECIFICATIONS RAIL12UTL0182GA 1 8 7 ...

Page 260: ...8 SPECIFICATIONS 8 8 ...

Page 261: ...ght 45 dump 2934 mm 115 5 in 2634 mm 103 7 in with clam open 644 mm 25 4 in G Dump reach 45 dump 657 mm 25 9 in 299 mm 11 8 in with clam open H Dump height Same as F I Dump height Same as G J Roll back at ground 40 K Height to bucket hinge pin at SAE carry 326 mm 12 8 in 371 mm 14 6 in L Bucket rollback at SAE carry 45 45 M Bucket rollback at full height Adjustable 180 mm 7 1 in N Digging depth be...

Page 262: ...8 SPECIFICATIONS RAIL12UTL0182GA 2 8 10 ...

Page 263: ...oader lift capacities Lift capacity to full height Long Lip general purpose bucket without bolt on edge Long Lip general purpose bucket with bolt on edge 4 in 1 bucket 2950 kg 6503 lb 2946 kg 6495 lb 2965 kg 6537 lb 8 11 ...

Page 264: ... force Distance of lower hitch point above ground line A Lowest point 13225 N 2973 lb 145 mm 5 71 in B 1 5 point 13225 N 2973 lb 284 mm 11 18 in C 2 5 point 15511 N 3487 lb 423 mm 16 65 in D 3 5 point 14915 N 3353 lb 562 mm 22 13 in E 4 5 point 13251 N 2979 lb 701 mm 27 60 in F Highest point 11619 N 2612 lb 840 mm 33 07 in 8 12 ...

Page 265: ...4 lb ft 7 8 in 542 651 Nm 400 480 lb ft 1 in 787 944 Nm 580 696 lb ft 1 1 8 in 1085 1193 Nm 800 880 lb ft 1 1 4 in 1519 1681 Nm 1120 1240 lb ft 1 3 8 in 1980 2278 Nm 1460 1680 lb ft 1 1 2 in 2631 2983 Nm 1940 2200 lb ft Markings for Grade 5 hardware Grade 8 bolts nuts and studs Size Nm lb in lb ft 1 4 in 16 20 Nm 144 180 lb in 5 16 in 33 39 Nm 288 348 lb in 3 8 in 61 73 Nm 540 648 lb in 7 16 in 95...

Page 266: ...8 8 hardware Grade 10 9 bolts nuts and studs Size Nm lb in lb ft 4 mm 4 5 Nm 36 48 lb in 5 mm 9 11 Nm 84 96 lb in 6 mm 15 18 Nm 132 156 lb in 8 mm 37 43 Nm 324 384 lb in 10 mm 73 87 Nm 54 64 lb ft 12 mm 125 150 Nm 93 112 lb ft 14 mm 200 245 Nm 149 179 lb ft 16 mm 310 380 Nm 230 280 lb ft 20 mm 610 730 Nm 450 540 lb ft 24 mm 1050 1275 Nm 780 940 lb ft 30 mm 2000 2400 Nm 1470 1770 lb ft 36 mm 3500 4...

Page 267: ...p to 5 biodiesel since 2009 United States fuel suppliers are allowed to use up to 5 biodiesel fuel B5 to supply the network United States Biodiesel Fuel Specification ASTM D7467 09A provides specifications for diesel and biodiesel blends from B5 to B20 Pure biodiesel B100 specification is covered by the following requirements ASTM D6751 09A Standard specification for biodiesel fuel blend stock B10...

Page 268: ...tment system in regions where the biodiesel blend stock is supplied to the ASTM D6751 09A standard it is essential that evidence of compliance to the special limits for Group I Metals Group II Metals and the reduced phosphorus content specified above be obtained on every delivery of fuel from the fuel supplier Failure to comply with this requirement can result in damage to the catalyst of the afte...

Page 269: ... hand side console for 12 V equipment RAPH12UTL0134AA 1 Coat hook Left hand B post RAPH12UTL0010AA 2 Garment strap Left hand B post RCPH10TLB348AAF 3 Radio ready package The radio ready package includes the radio mounting box wiring harness speakers and antenna The radio is not included NOTE Speakers are mounted in the headliner 9 1 ...

Page 270: ...9 ACCESSORIES Vandal lockup kit NOTE Machines with ROPS canopy only The vandal lockup kit secures the right hand side console RAPH12UTL0085AA 4 9 2 ...

Page 271: ...cs system This is an asset monitoring system that combines Inter net cellular and GPS technologies A transponder unit is mounted on the equipment that wirelessly communicates with the user interface CASE CONSTRUCTION SiteWatch at www casesitwatch com Using cellular technology the transponder can send equipment data including location on off status usage and production metrics diagnostic data movem...

Page 272: ...9 ACCESSORIES 9 4 ...

Page 273: ...raulic filter s 7 28 COMMISSIONING THE UNIT 4 1 Engine speed 4 1 Run in period of a new machine 4 1 CONTROLS INSTRUMENTS 3 1 Advanced instrument cluster AIC 3 19 Cab controls and adjustments 3 18 Console controls 3 11 Front controls 3 5 Loader functions 3 8 Machine access 3 1 Menu screen display 3 24 Operator seat 3 2 Pedal controls 3 7 Rear hitch controls 3 16 ELECTRICAL SYSTEM 7 104 Driving and ...

Page 274: ... separator 7 45 Hydraulic reservoir fluid level 7 48 Loader hydraulic coupler lock pins 7 50 Every 500 hours 7 68 Battery fluid level 7 74 Engine oil and filter 7 72 Fuel filters 7 70 Operator s seat 7 69 ROPS cab and seat mount 7 68 FORWARD CONTROLS 3 5 Front controls 3 5 Pedal controls 3 7 GENERAL INFORMATION 1 1 CNH America LLC technical manuals 1 2 Component Identification 1 6 Electro Magnetic...

Page 275: ...2 Bucket level position and depth indicators 6 19 Changing loader attachments 6 23 Comfort steer if equipped 6 14 Detent position for 4 in 1 bucket control switch 6 15 Job layout 6 13 Lifting with the loader 6 23 Loader digging force 6 18 Personal safety 6 12 Return to dig 6 21 MAINTENANCE 7 1 4 in 1 bucket pivots and grease fittings 7 50 Accumulator 7 101 Air conditioning belt 7 35 Air conditioni...

Page 276: ...nd filter s 7 75 Hydraulic pump 7 94 Hydraulic reservoir breather 7 77 Hydraulic reservoir fluid level 7 48 Loader hydraulic coupler lock pins 7 50 Maintenance Chart 7 23 Operator s seat 7 69 Operator s seat 7 96 Parking brake 7 59 Parking brake 7 86 ROPS cab and seat mount 7 68 Rear axle breather 7 64 Rear axle drive shaft 7 64 Rear axle fluid 7 81 Rear axle fluid level 7 44 Rear axle fluid level...

Page 277: ... 19 Cab controls and adjustments 3 18 Console controls 3 11 Loader functions 3 8 Menu screen display 3 24 Rear hitch controls 3 16 ROAD TRANSPORT 5 1 Transporting on a trailer 5 1 SAFETY INFORMATION 2 1 Do Not Operate hang tag 2 36 Hand signals 2 34 Safety rules 2 1 Safety rules General maintenance precautions 2 8 Safety rules Air conditioning system 2 3 Safety rules Basic operating 2 4 Safety rul...

Page 278: ...eral safety and precautions 6 26 Machine and attachments 6 27 Working operations 6 28 TRANSPORT OPERATIONS 5 1 Towing the machine 5 3 Transporting on a trailer 5 1 WORKING OPERATIONS 6 1 Brake enabled idle 6 5 Bucket level position and depth indicators 6 19 Changing loader attachments 6 23 Comfort steer if equipped 6 14 Detent position for 4 in 1 bucket control switch 6 15 Display brightness 6 1 G...

Page 279: ......

Page 280: ... illustrative material herein are as accurate as known at time of publication but are subject to change without notice Availability of some models and equipment builds varies according to the country in which the equipment is being used For exact information about any particular product please consult your Case dealer Copyright 2013 CNH America LLC All Rights Reserved Case is a registered trademar...

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