Case 580N, Service Manual

Page 1: ...countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates Part number 48194558 1st edition English October 2017 SERVICE MANUAL 580N 580SN WT 580SN 590SN Tier 4B final Tractor Loader Backhoe 580N PIN NHC740665 and above 580SN WT PIN NHC745126 and above 580SN PIN NHC743044 and above 590SN PIN NHC746245 and above ...

Page 2: ...Four Wheel Drive 4WD Tier 4B final NHC743044 580SN Two Wheel Drive 2WD Tier 4B final NHC743044 580SN WT Four Wheel Drive 4WD Tier 4B final Wide Track NHC745126 590SN Four Wheel Drive 4WD Tier 4B final NHC746245 590SN Two Wheel Drive 2WD Tier 4B final NHC746245 48194558 20 10 2017 EN Find manuals at https best manuals com ...

Page 3: ...4B final NHC743044 North America F5BFL413A B007 580SN Four Wheel Drive 4WD Tier 4B final NHC743044 North America F5BFL413A B007 580SN WT Four Wheel Drive 4WD Tier 4B final Wide Track NHC745126 North America F5BFL413A B007 590SN Two Wheel Drive 2WD Tier 4B final NHC746245 North America F5BFL413A B007 590SN Four Wheel Drive 4WD Tier 4B final NHC746245 North America F5BFL413A B007 48194558 20 10 2017...

Page 4: ... Powershift transmission 21 2 21 134 Power shuttle transmission external controls 21 3 21 135 Powershift transmission external controls 21 4 21 154 Power shuttle transmission internal components 21 5 21 155 Powershift transmission internal components 21 6 Front axle system 25 25 100 Powered front axle 25 1 25 102 Front bevel gear set and differential 25 2 25 108 Final drive hub steering knuckles a...

Page 5: ...tem 35 8 35 359 Main control valve 35 9 35 525 Auxiliary hydraulic valves and lines 35 10 35 701 Front loader arm hydraulic system 35 11 35 703 Stabilizer hydraulic system 35 12 35 723 Front loader bucket hydraulic system 35 13 35 726 Excavator and backhoe hydraulic controls 35 14 35 736 Boom hydraulic system 35 15 35 737 Dipper hydraulic system 35 16 35 738 Excavator and backhoe bucket hydraulic ...

Page 6: ...ing system 55 3 55 301 Alternator 55 4 55 302 Battery 55 5 55 404 External lighting 55 6 55 408 Warning indicators alarms and instruments 55 7 55 510 Cab or platform harnesses and connectors 55 8 55 640 Electronic modules 55 9 55 988 Selective Catalytic Reduction SCR electrical system 55 10 55 991 Telematics 55 11 55 DTC FAULT CODES 55 12 Front loader and bucket 82 82 100 Arm 82 1 82 300 Bucket 82...

Page 7: ...0 Engine hood and panels 90 1 90 114 Operator protections 90 2 90 124 Pneumatically adjusted operator seat 90 3 90 150 Cab 90 4 90 151 Cab interior 90 5 90 154 Cab doors and hatches 90 6 90 156 Cab windshield and windows 90 7 48194558 20 10 2017 Find manuals at https best manuals com ...

Page 8: ...INTRODUCTION 48194558 20 10 2017 1 Find manuals at https best manuals com ...

Page 9: ...tructions Heater coolant shutoff valve 35 Engine cooling system Basic instructions 36 Basic instructions Support strut for loader lift arm 38 Basic instructions Hood 41 Torque Minimum tightening torques for normal assembly 42 Torque Standard torque data for hydraulics 47 Basic instructions Snap to Connect STC hydraulic connectors 63 Abbreviation Measurements 68 Capacities and fluids 580N factory f...

Page 10: ...3 General specification Loader lift capacities 97 General specification Backhoe Extendahoe specifications and lifting capacities 98 General specification Noise levels 132 Product identification Machine orientation 133 Part identification 134 Product identification Product Identification Number PIN 136 48194558 20 10 2017 3 Find manuals at https best manuals com ...

Page 11: ...parts and or components not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to m...

Page 12: ...th or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed b...

Page 13: ...installed for transport 3 Place the loader bucket on the ground with the bottom of the loader bucket parallel to the surface 4 Place the direction control lever and the transmission in neutral 5 If you need to open the hood to perform service raise the loader arms and install the support strut 6 Shut down the engine 7 Place a Do Not Operate tag on the key switch so that it is visible to other work...

Page 14: ... cast ductile iron parts on this machine Before you weld cut or drill holes on any part of this machine make sure the part is not cast ductile iron See your dealer if you do not know if a part is cast ductile iron The following items are examples of cast ductile iron parts There may also be other parts made of cast ductile iron that are not on the list below two wheel drive steering link dump link...

Page 15: ...ow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressure in...

Page 16: ...ion tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thrust element if required 7 To prevent damage to the seal lip on the shaft position a protective guard during installation operations O ring seals Lubricate the O ring seals before you insert them in ...

Page 17: ... ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minutes and ...

Page 18: ... fuse and relay locations Front console box 1 Turn the thumb screw 1 to loosen the panel cover 2 for the fuse box Remove the panel cover RCPH10TLB320AAF 1 2 Remove the fuse box cover NOTE The fuse and relay decal is on the underside of the cover RCPH10TLB307AAF 2 RCPH10TLB303AAF 3 48194558 20 10 2017 11 ...

Page 19: ...U fuse and relay 1 Remove the cover from the steering column shroud NOTE The fuse and relay decal is on the underside of the steering column shroud cover RCPH11TLB012BAD 4 RAIL14TLB1061BA 5 RAIL15TLB0001BA 6 48194558 20 10 2017 12 ...

Page 20: ...the panel cover 2 for the fuse box Remove the panel cover NOTE The fuse and relay decal is on the underside of the cover RCPH10TLB437AAF 7 2 Remove the fuse box covers as needed RAIL14TLB1053BA 8 1 Remove the instrument cluster RAIL15TLB0007BA 9 48194558 20 10 2017 13 ...

Page 21: ...IL15TLB0008BA 10 Glow plug Control Unit GCU fuse and dosing heater fuse 1 Raise the loader arm and engage the safety support 2 Lift the engine hood 3 Locate the GCU fuse 1 and the dosing heater fuse 2 on the right hand side of the engine attached to the cab frame RAIL14TLB0853BA 11 48194558 20 10 2017 14 ...

Page 22: ... right hand side of the engine locate the wire harness with the in line 5 A fuse The location of the fuse will depend on the machine configuration A Machines equipped with the Battery Power Junc tion Stud 1 B Machines equipped with a Master Disconnect Switch 2 RAIL13TLB0207BA 12 RAIL13TLB0206BA 13 48194558 20 10 2017 15 ...

Page 23: ...e relay and diode icon definitions Right hand side console panel Power Shuttle Powershift 47968248_A 1 47977446_A 2 Fuse icon definitions Symbol Function Diagnostic B Instrument cluster key ON Instrument cluster B 48194558 20 10 2017 16 ...

Page 24: ...r wipers washers Transmission differential lock de clutch button and clutch relay Tail lights Pilot controls Cigarette lighter plugs 4WD Auto Ride Control Dome light Radio B Horn Blower motor A C TRAX B Key switch Air seat 48194558 20 10 2017 17 ...

Page 25: ...at 2WD Ride Control Quick coupler EH Clam Radio Key ON SAHR brake Comfort Steer Side lights Customer B Customer key ON Starter Power Lift Telematics NOTE The Telematics system has an additional external fuse location 48194558 20 10 2017 18 ...

Page 26: ...park brake transmission cutout relay Forward relay Power Shuttle only A C relay Comfort Steer relay Power Shuttle only Reverse relay Power Shuttle only Neutral relay Starter interlock relay Auto Ride Control relay Rear light relay Transmission De clutch relay Powershift only 48194558 20 10 2017 19 ...

Page 27: ...r diode 2 Reverse signal diode Power Shuttle only Forward signal diode Power Shuttle only Torque control diode Auto engine shutdown diode 2 Auto engine shutdown diode 3 Head light diode 4 Front work light diode 5 Rear work light diode 6 Auto engine shutdown diode 7 48194558 20 10 2017 20 ...

Page 28: ...finitions Symbol Function Head lights Front work lights Turn signal Hazards Front wiper washer High beam Beacon Relay icon definitions Symbol Function Comfort steer relay and Power relay 1 Power Shuttle only Comfort steer relay and Power relay 2 Power Shuttle only Transmission lock relay Powershift only 48194558 20 10 2017 21 ...

Page 29: ...ODUCTION Symbol Function Power relay 3 Power relay 4 Start relay Diode icon definitions Symbol Function Reverse Signal Diode Power Shuttle only Forward Signal Diode Power Shuttle only 48194558 20 10 2017 22 ...

Page 30: ...ction Hazard lights Crankcase Ventilation CCV heater Unswitched Battery to SCR pump module Unswitched Battery to SCR heat valve and pump Unswitched Battery to T4B and urea sensors By pass relay battery AUX main relay electric valve by pass relay coil power ECU Battery B and C ECU Battery voltage 48194558 20 10 2017 23 ...

Page 31: ... console fuse and relay panel under the instrument cluster Power Shuttle Powershift 47747128_B 6 Relay icon definitions Symbol Function Four Wheel Drive 4WD relay NOTE Machines with H Type Powershift only Auto engine shutdown relay Shutdown relay 1 Shutdown relay 2 48194558 20 10 2017 24 ...

Page 32: ...nd of the backhoe and stabilizer control switch to activate all backhoe controls NOTE When turning the backhoe and stabilizer con trol switch to the ON position wait approximately half a second before activating the stabilizers Exten dahoe if equipped or bi directional auxiliary hy draulics if equipped If an operator attempts to oper ate the functions before the delay passes the func tions will no...

Page 33: ...the loader control joystick in one complete cir cle stopping in the neutral center position 16 If applicable operate the bucket control switch 17 Turn the key switch to the Off position LEEN12T0485AA 2 48194558 20 10 2017 26 ...

Page 34: ...the Ex tendahoe lock pin You may choose to rest the back hoe attachment on the ground 7 Shut off the engine 8 Turn the key switch to the ON position but DO NOT start the engine 9 If equipped with combo auxiliaries enable the bidirec tional switch on the right hand side panel 10 Cycle the bi directional control lever or pedal 11 Cycle each backhoe control lever in each direction and then release in...

Page 35: ...c Service Tool EST or DATAR to this port to update software and or perform service and diagnostic tests 1 Turn the thumb screws 1 to loosen the panel cover 2 for the fuse box Remove the panel cover RCPH10TLB437AAF 1 2 Unscrew the cap for the diagnostic service tool port 1 or connect to the SiteWatch telematics connector 2 RAIL14TLB1053BA 2 48194558 20 10 2017 28 ...

Page 36: ...stabilizer on the inside of the chassis Hydraulic test port configurations NOTE Hydraulic test ports on a machine with pilot backhoe controls shown in the illustration NOTICE Always keep the covers on the quick connect test ports when not in use Remote hydraulic test ports if equipped Top port 1 Pump output pressure Bottom port 2 Load sense LS pressure NOTE Load sense pressure port not available o...

Page 37: ...INTRODUCTION Rear port attenuator hose Pump output pressure hy draulic flow and bleed air from the system RAIL15TLB0003BA 3 RAIL15TLB0004BA 4 48194558 20 10 2017 30 ...

Page 38: ...y electrolyte contains sulfuric acid Contact with skin and eyes could result in severe irritation and burns Always wear splash proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0006A The following procedures must be completed before welding 1 If applicable remove the tool box A Open the tool box lid B Remove...

Page 39: ...ne RAIL14TLB1056BA 3 C Disconnect the negative battery cable from the nega tive battery terminal D Disconnect the positive battery cable from the positive battery terminal NOTE The procedure is the same for machines with only one battery RAIL14TLB1057BA 4 3 Disconnect the alternator terminal wires RAPH12FRK0163AA 5 48194558 20 10 2017 32 ...

Page 40: ...e the cover from the steering column shroud RCPH11TLB012BAD 6 5 Remove the fuse panel mounting plate from the En gine Control Unit ECU RAIL14TLB1061BA 7 6 Disconnect both connectors RAIL14TLB1062BA 8 48194558 20 10 2017 33 ...

Page 41: ...ect the controller for backhoe pilot controls if equipped one connector 10 Disconnect the transmission controller if equipped one connector located under the front steering cowl ing 11 Disconnect the controller for the loader 4 in 1 bucket or auxiliary hydraulics if equipped one connector lo cated under the loader valve at the rear left under side of the machine 48194558 20 10 2017 34 ...

Page 42: ...utoff valve controls the flow of hot coolant to the heater 1 Park the machine 2 Engage the loader arm support strut 3 Open the engine hood 4 Locate the shutoff valve 2 on the left hand side of the engine The shutoff valve connects to the engine coolant return to radiator tube 1 5 Perform one of the following actions In warm ambient temperatures turn the shutoff valve clockwise to stop hot coolant ...

Page 43: ...SCA when using CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT Change the coolant solution at the recommended change interval The decal shown is located near the fill point of the cooling system whenever the factory fill is CASE AKCELA ACT IFULL OT EXTENDED LIFE COOLANT This decal is available in three different sizes See the table below for the associated part numbers NOTE Organic Acid Technology O...

Page 44: ...me message Definitions Conventional coolant A coolant that relies on inorganic inhibitors such as sil icates nitrites and phosphates for corrosion and cavi tation protection Organic Acid Technology OAT coolant A coolant that relies on inhibitors such as organic acid salts for corrosion and cavitation protection 47488993 2 48194558 20 10 2017 37 ...

Page 45: ...ll the retaining pin into the support strut Lower the lift arms onto the support strut Failure to comply could result in death or serious injury W0230A Engage the loader arm support strut 1 Empty the loader bucket 2 Raise the loader lift arms to the maximum height 3 Shut down the engine 4 Remove the retaining pin RAIL14TLB0846BA 1 5 Lower the support strut onto the cylinder rod 6 Install and secur...

Page 46: ... the loader control lever to relieve hydraulic pres sure The bottom of the support strut will brace against the top of the cylinder base RAIL14TLB0859BA 3 Disengage the loader arm support strut 1 Raise the loader arms so that the end of the support strut no longer against the cylinder 2 Shut down the engine RAIL14TLB0859BA 4 48194558 20 10 2017 39 ...

Page 47: ...port strut up to the storage position and secure with the retaining pin NOTICE Make sure that the cable strap on the retain ing pin is not around the loader arm cylinder 5 Start the engine 6 Lower the loader to the ground RAIL14TLB0847BA 5 RAIL14TLB0977BA 6 48194558 20 10 2017 40 ...

Page 48: ...pport strut Failure to comply could result in death or serious injury W0230A Open the hood 1 Raise the loader and engage the support strut 2 Shut down the engine 3 Turn the handle counter clockwise to release the hood latch RAIL14TLB0848BA 1 3 Lift the hood and rotate forward RCPH10TLB356AAF 2 NOTICE To avoid damage to the hood parts always close the hood before moving the loader Close the hood 1 ...

Page 49: ...in 25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47 lb ft 85 N m 63 lb ft 91 N m 67 lb ft 121 N m 90 lb ft 58 N m 43 lb ft 83 N m 61 lb ft M16 158 N m 116 lb ft 210 N m 155 lb ft 225 N m 166 lb ft 301 N m 222 lb ft 143 N m 106 lb ft 205 N m 151 lb ft...

Page 50: ...9 N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft 134 N m 98 lb ft 63 N m 47 lb ft 91 N m 67 lb ft M16 174 N m 128 lb ft 231 N m 171 lb ft 248 N m 183 lb ft 331 N m 244 lb ft 158 N m 116 lb ft 226 N m 167 lb ft M20 350 N m 259 lb ft 467 N m 345 lb...

Page 51: ...ft 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80 lb ft 9 16 107 N m 79 lb ft 142 N m 105 lb ft 150 N m 111 lb ft 201 N m 148 lb ft 111 N m 82 lb ft 156 N m 115 lb ft 5 8 147 N m 108 lb ft 196 N m 145 lb ft 208 N m 153 lb ft 277 N m 204 lb ft 153 N...

Page 52: ...85 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m 159 lb ft 228 N m 168 lb ft 304 N m 225 lb ft 147 N m 108 lb ft 207 N m 153 lb ft 3 4 287 N m 212 lb ft 383 N m 282 lb ft 405 N m 299 lb ft 541 N m 399 lb ft 261 N m 193 lb ft 369 N m 272 lb ft 7 8 4...

Page 53: ...8 4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches Letter C Six Marks 48194558 20 10 2017 46 ...

Page 54: ...N m 32 5 lb ft 47 N m 34 7 lb ft 28 N m 20 7 lb ft M22x1 5 105 N m 77 4 lb ft 63 N m 46 5 lb ft 63 N m 46 5 lb ft 38 N m 28 0 lb ft M27x2 178 N m 131 3 lb ft 107 N m 78 9 lb ft 105 N m 77 4 lb ft 63 N m 46 5 lb ft M30x2 225 N m 166 0 lb ft 135 N m 99 6 lb ft 136 N m 100 3 lb ft 82 N m 60 5 lb ft M33x2 325 N m 239 7 lb ft 195 N m 143 8 lb ft 168 N m 123 9 lb ft 101 N m 74 5 lb ft M42x2 345 N m 254 ...

Page 55: ... 1 lb ft 84 N m 62 0 lb ft 57 N m 42 0 lb ft 50 N m 36 9 lb ft 15 mm G 1 2 A 16 mm 18 mm 136 N m 100 3 lb ft 105 N m 77 4 lb ft 82 N m 60 5 lb ft 63 N m 46 5 lb ft G 3 4 A 20 mm 22 mm 210 N m 154 9 lb ft 210 N m 154 9 lb ft 126 N m 92 9 lb ft 126 N m 92 9 lb ft G 1 A 25 mm 28 mm 400 N m 295 0 lb ft 400 N m 295 0 lb ft 240 N m 177 0 lb ft 240 N m 177 0 lb ft G 1 1 4 A 30 mm 35 mm 525 N m 387 2 lb f...

Page 56: ... ft 38 N m 28 0 lb ft M18x1 5 8 mm 11 mm 105 N m 77 4 lb ft 84 N m 62 0 lb ft 63 N m 46 5 lb ft 50 N m 36 9 lb ft M20x1 5 10 mm 147 N m 108 4 lb ft 88 N m 64 9 lb ft M22x1 5 12 mm 14 mm 158 N m 116 5 lb ft 147 N m 108 4 lb ft 95 N m 70 1 lb ft 88 N m 64 9 lb ft M26x1 5 18 mm 210 N m 154 9 lb ft 126 N m 92 9 lb ft M27x1 2 16 mm 210 N m 154 9 lb ft 126 N m 92 9 lb ft M33x2 20 mm 23 mm 400 N m 295 0 ...

Page 57: ... 5 in 1 2 89 N m 65 6 lb ft 53 N m 39 1 lb ft 53 N m 39 1 lb ft 32 N m 23 6 lb ft 10 7 8 14 15 88 mm 0 625 in 5 8 121 N m 89 2 lb ft 73 N m 53 8 lb ft 63 N m 46 5 lb ft 38 N m 28 0 lb ft 12 1 1 16 12 19 05 mm 0 75 in 3 4 178 N m 131 3 lb ft 107 N m 78 9 lb ft 100 N m 73 8 lb ft 60 N m 44 3 lb ft 14 1 3 16 12 22 22 mm 0 875 in 7 8 225 N m 166 0 lb ft 135 N m 99 6 lb ft 131 N m 96 6 lb ft 79 N m 58 ...

Page 58: ... in 1 2 89 N m 65 6 lb ft 53 N m 39 1 lb ft 53 N m 39 1 lb ft 32 N m 23 6 lb ft 10 7 8 14 15 88 mm 0 625 in 5 8 121 N m 89 2 lb ft 73 N m 53 8 lb ft 63 N m 46 5 lb ft 38 N m 28 0 lb ft 12 1 1 16 12 19 05 mm 0 75 in 3 4 178 N m 131 3 lb ft 107 N m 78 9 lb ft 100 N m 73 8 lb ft 60 N m 44 3 lb ft 14 1 3 16 12 22 22 mm 0 875 in 7 8 225 N m 166 0 lb ft 135 N m 99 6 lb ft 131 N m 96 6 lb ft 79 N m 58 3 ...

Page 59: ... ft 8 3 4 16 89 N m 65 6 lb ft 89 N m 65 6 lb ft 53 N m 39 1 lb ft 10 7 8 14 116 N m 85 6 lb ft 116 N m 85 6 lb ft 70 N m 51 6 lb ft 12 1 1 16 12 176 N m 129 8 lb ft 176 N m 129 8 lb ft 106 N m 78 2 lb ft 14 1 3 16 12 247 N m 182 2 lb ft 247 N m 182 2 lb ft 148 N m 109 2 lb ft 16 1 5 16 12 284 N m 209 5 lb ft 284 N m 209 5 lb ft 170 N m 125 4 lb ft 20 1 5 8 12 357 N m 263 3 lb ft 357 N m 263 3 lb ...

Page 60: ... 5 lb ft 44 N m 32 5 lb ft 8 13 16 16 12 7 mm 0 5 in 1 2 65 N m 47 9 lb ft 65 N m 47 9 lb ft 10 1 14 15 88 mm 0 625 in 5 8 100 N m 73 8 lb ft 100 N m 73 8 lb ft 12 1 3 16 12 19 05 mm 0 75 in 3 4 150 N m 110 6 lb ft 131 N m 96 6 lb ft 14 1 5 16 12 22 22 mm 0 875 in 7 8 163 N m 120 2 lb ft 131 N m 96 6 lb ft 16 1 7 16 12 25 4 mm 1 0 in 1 210 N m 154 9 lb ft 131 N m 96 6 lb ft 20 1 11 16 12 31 75 mm ...

Page 61: ... 5 0 in M16x2 310 N m 228 6 lb ft NOTE Final torque tolerance 10 of the given torque specification Torques for four bolt flange connections Metric class 8 8 Bolt Length Bolt SAE Code 61 Torque SAE Code 61 Bolt SAE Code 62 Torque SAE Code 62 13 mm 0 5 in M8x1 25 29 N m 21 4 lb ft M8x1 25 29 N m 21 4 lb ft 19 mm 0 75 in M10x1 5 57 N m 42 0 lb ft M10x1 5 57 N m 42 0 lb ft 25 mm 1 0 in M10x1 5 57 N m ...

Page 62: ...t 7 16 14 97 N m 71 5 lb ft 32 mm 1 25 in 7 16 14 97 N m 71 5 lb ft 1 2 13 158 N m 116 5 lb ft 38 mm 1 5 in 1 2 13 158 N m 116 5 lb ft 5 8 11 310 N m 228 6 lb ft 51 mm 2 0 in 1 2 13 158 N m 116 5 lb ft 3 4 10 473 N m 348 9 lb ft 64 mm 2 5 in 1 2 13 158 N m 116 5 lb ft 76 mm 3 0 in 5 8 11 310 N m 228 6 lb ft 89 mm 3 5 in 5 8 11 310 N m 228 6 lb ft 102 mm 4 0 in 5 8 11 310 N m 228 6 lb ft 127 mm 5 0...

Page 63: ...8 mm 0 125 in 1 8 8 25 N m 6 1 lb ft 3 3 8 24 4 76 mm 0 187 in 3 16 11 5 N m 8 5 lb ft 4 7 16 20 6 35 mm 0 25 in 1 4 15 5 N m 11 4 lb ft 5 1 2 20 7 94 mm 0 313 in 5 16 20 N m 14 8 lb ft 6 9 16 18 9 52 mm 0 375 in 3 8 25 N m 18 4 lb ft 8 3 4 16 12 7 mm 0 5 in 1 2 52 N m 38 4 lb ft 10 7 8 14 15 88 mm 0 625 in 5 8 81 N m 59 7 lb ft 12 1 1 16 12 19 05 mm 0 75 in 3 4 112 N m 82 6 lb ft 14 1 3 16 12 22 ...

Page 64: ...washer 2 is on the fitting before the O ring 1 4 Back off the lock nut as far as possible Make sure that the back up washer is not loose and it is as far up on the connector as possible 5 Screw the connector into the port until the back up washer 2 or the retaining ring contacts the face of the port 3 Light wrenching may be necessary 6 Unscrew the connector until you achieve the correct angle of t...

Page 65: ...inum manifolds or with stainless steel connectors it may be required to apply a lubricant to prevent galling 1 Remove protective connector caps only immediately prior to assembly 2 Inspect the components to ensure that the male and female port threads and sealing surfaces are free of burrs nicks and scratches or any foreign material Do not use if impurities are found 3 Install the connector by han...

Page 66: ... system con tamination NOTICE If you require a specific orientation of a shaped connector take into consideration that final position before you proceed with the next steps Never back off loosen tapered thread connectors to achieve alignment you will increase the possibility of leaks 4 Screw the connector into the port to the finger tight position 5 Use a wrench to tighten the connector See the to...

Page 67: ... Place the O ring in the groove the groove will be either on the port side or the flange side 4 Assemble the flange head and the clamps 5 Position and hold the flange assembly over the port 6 Finger tighten the bolt hardware evenly and in a crossing pattern 7 Tighten the bolt hardware to 60 of the torque value Use the same crossing pattern See the torque tables for the proper torque value NOTE For...

Page 68: ...the plunger B Position the tool over the ORFS male end until it is against the bottom of the tool C Push the plunger of the tool until the O ring is fully seated into the groove on the connector 4 Place the face of the female connector against the face and O ring of the male connector 50011183 5 5 Thread the nut completely onto the male connector by hand 6 Complete steps 1 through 5 for both ends ...

Page 69: ... of the female connector against the face and O ring of the male connector 4 Thread the nut completely onto the male connector by hand 5 Complete steps 1 through 5 for both ends of the hose or tube before continuing 6 Hand tighten any clamps that hold the position of the hose or tube 7 Tighten the connection to the proper torque value See the torque tables for the proper torque value 8 Complete ti...

Page 70: ...epending on the date of manufacture your Tractor Loader Backhoes TLB hydraulic and steering systems may have STC connectors that attach to system components Not all connectors in these systems will be STC connectors STC connectors do not require tightening or a torque specification but will require the use of a tool to disconnect STC disconnect tool storage location The tool 1 is mounted to the ri...

Page 71: ...plied the latch ring C is wedged between the male shoulder B and the female angle D RAIL17TLB0018AA 5 Connection of STC connectors Do not use the rubber sleeve as leverage to push the male half into the female half of the STC connection Do not hold sleeve during assembly If the red indication ring 1 is visible after the connection attempt repeat the connection procedure RAIL17TLB0021AA 6 48194558 ...

Page 72: ...feel a definite snap and a solid stop NOTE Be sure that the direction of pull is parallel to the axis of the STC connection 3 Verify that the STC connection has been made suc cessfully by pulling on the connection to make sure that the male connector has been properly inserted into female connector RAIL17TLB0015AA 7 RAIL17TLB0014AA 8 RAIL17TLB0013AA 9 48194558 20 10 2017 65 ...

Page 73: ...ss of the tool moves the sleeve forward far enough to make the disconnection so prying sideways with the tool is unnecessary RAIL17TLB0465AA 10 RAIL17TLB0465AA 11 RAIL17TLB0467AA 12 Seal replacement instructions inspection Inspect mating STC fittings to ensure they are in good condition clean and free of contaminants nicks scratches flat spots etc Check the Latch Ring C to ensure that it is in pro...

Page 74: ...aulic fluid CASE AKCELA NEXPLORE FLUID 5 If the Latch Ring C is damaged carefully remove the Latch Ring without damaging the interior sur faces of the connector 6 Carefully insert the Latch Ring in the Latch Ring groove The new Latch Ring should be able to ro tate in the groove 7 Inspect and reinstall the connector Follow the in stallation connection steps for installation 48194558 20 10 2017 67 ...

Page 75: ...und per inch lb in Frequency megahertz MHz megahertz MHz kilohertz kHz kilohertz kHz hertz Hz hertz Hz Frequency Rotational r min r min ª revolution per minute rpm revolution per minute rpm Length kilometer km mile mi meter m foot ft centimeter cm inch in millimeter mm inch in micrometer µm Mass kilogram kg pound lb gram g ounce oz milligram mg Power kilowatt kW horsepower Hp watt W Btu per hour B...

Page 76: ... foot per second ft s millimeter per second mm s inch per second in s meter per minute m min foot per minute ft min Volume includes Capacity cubic meter mm cubic yard yd cu yd liter l cubic inch in liter l US gallon US gal UK gallon UK gal US quart US qt UK quart UK qt milliliter ml fluid ounce fl oz Volume per time includes Discharge and Flow rate cubic meter per minute m min cubic foot per minut...

Page 77: ...ty 132 L 35 US gal NOTE Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your area Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use Diesel Exhaust Fluid DEF AdBlue tank Standard and SCWP specification factory fill DEF ADBLUE Capacity 13 5 L 3 6 US gal Cooling system Standard and SCWP sp...

Page 78: ...er receives fluid from the transmission NOTE CASE AKCELA HY TRAN ULTRACTION is an acceptable alternative to CASE AKCELA NEXPLORE FLUID Front drive axle Four Wheel drive 4WD Standard duty Standard and SCWP specification factory fill TUTELA TRANSAXLE FLUID SAE 80W 140 Capacity Differential 7 7 L 8 1 US qt Each planetary hub 0 5 L 0 5 US qt Front drive axle Four Wheel drive 4WD Heavy duty 12 5 80 x 1...

Page 79: ...city 132 L 35 US gal NOTE Contact your CASE CONSTRUCTION dealer for assistance and availability of winter diesel fuel blends in your area Follow the directions on the manufactures label of the cold weather diesel fuel additive for recommended use Diesel Exhaust Fluid DEF AdBlue tank Standard and SCWP specification factory fill DEF ADBLUE Capacity 13 5 L 3 6 US gal Cooling system Standard and SCWP ...

Page 80: ...ut filter change 11 4 L 12 0 US qt NOTE The master brake cylinder receives fluid from the transmission NOTE CASE AKCELA HY TRAN ULTRACTION is an acceptable alternative to CASE AKCELA NEXPLORE FLUID Front drive axle Four Wheel drive 4WD Standard duty Standard and SCWP specification factory fill TUTELA TRANSAXLE FLUID SAE 80W 140 Capacity Differential 7 7 L 8 1 US qt Each planetary hub 0 5 L 0 5 US ...

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