Case CX210B, Service Manual

Page 1: ...stry Machine Crawler Excavator SERVICE MANUAL CX210B CX230B CX240B CX210B Forestry Machine Crawler Excavator Part number 47915916 English July 2015 2015 CNH Industrial Italia S p A All Rights Reserved...

Page 2: ...port 4001 Removal and installation of the starter motor 4004 Removal and installation of the alternator 4005 Electrical equipment and electrical circuit diagrams 4020 Engine error code DTC 4021 Main b...

Page 3: ...eat 9004 Removal and installation of the cab and cab equipment 9005 Air conditioner functions and troubleshooting 9006 Air conditioning unit 9007 Air conditioning components 9009 Large size hydraulic...

Page 4: ...1001 SAFETY GENERAL INFORMATION AND TORQUE SPECIFICATIONS Section 1001 Copyright 2015 CNH Industrial Printed in France June 2015 Find manuals at https best manuals com...

Page 5: ...DATA FOR CAP SCREWS AND NUTS 6 WARNING This symbol is used in this manual to indicate important safety messages Whenever you see this symbol carefully read the message that follows as there is a risk...

Page 6: ...NGS WITH COMPRESSED AIR Needle bearings Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore Before you press bearings into position put petro...

Page 7: ...es Read all safety signs on machine Clear the area of other persons Learn and practice safe use of controls before operating It is your responsibility to understand and follow manufacturers instructio...

Page 8: ...that completely encloses the eyes approved goggles or other approved eye protectors WARNING Use suitable floor service jacks or chain hoist to raise wheels or tracks off the floor Always block machin...

Page 9: ...e cap screw and then tighten Torque table Tighten cap screws and nuts according to the table below if there are no other special instructions Cap Screw Name Size Size M6 M8 M10 M12 M14 M16 M18 M20 Cap...

Page 10: ...1002 SPECIFICATIONS AND SPECIAL TORQUE SETTINGS Section 1002 Copyright 2015 CNH Industrial Printed in France June 2015 Find manuals at https best manuals com...

Page 11: ...0 Complete machine dimensions 11 Main body dimensions 13 Engine 14 Cooling system 14 Capacity of coolant and lubricants 14 Hydraulic oil filter 15 Fuel filter 15 Operating devices 15 Hydraulic system...

Page 12: ...oom cylinder foot Frame 42 3 Boom cylinder head Boom 42 4 Arm cylinder foot Boom 43 5 Boom Arm 43 6 Arm cylinder head Arm 44 7 Bucket cylinder foot Arm 44 8 Connecting rod Arm 45 9 Compensator Bucket...

Page 13: ...to your Case dealer Fill in the following lines with the required information Type serial number year of manufacture of the machine and the serial numbers of the hydraulic and mechanical components Ma...

Page 14: ...olored fluid is miscible with standard fluid If used to change standard fluid it is advised to drain the circuit completely before refilling with this fluid CASE AKCELA HYDRAULIC EXCAVATOR FLUID BIO M...

Page 15: ...lubrication of your engine for all operating conditions If the CASE AKCELA Multigrade No 1 ENGINE OIL cannot be obtained use the oil corresponding to one of the following categories ACEA E7 API CI 4 C...

Page 16: ...s stipulated in your country check the standard for details Requirements for diesel fuel Although conditions required for the diesel fuel are illustrated above there are other requirements exerting a...

Page 17: ...se items 1 Selection of engine oil Use API grade CF 4 or JASO grade DH 1 2 Exchange the engine oil and engine oil filter element by the periodical interval reported on the Operator s Manual 3 Inspect...

Page 18: ...ORTANT Do not mix products of a different origin or brand The same product must be used when topping up the system Environment Before carrying out any maintenance operation on this machine and before...

Page 19: ...210B High Speed 5 6 km h 3 48 mph CX230B High Speed 5 0 km h 3 11 mph CX240B High Speed 5 5 km h 3 42 mph Maximum drawbar pull CX210B CX230B 189 2 kN 42533 85 lbf CX240B 201 kN 45186 6 lbf Grade abili...

Page 20: ...er 2940 mm 115 75 in 1900 mm 74 80 in 2400 mm 94 49 in Lenght without attachment 4955 mm 195 08 in 4955 mm 195 08 in 4955 mm 195 08 in Lenght with attachment 9400 mm 370 08 in 9470 mm 372 83 in 9455 m...

Page 21: ...mm 194 68 in 4945 mm 194 68 in 4945 mm 194 68 in Lenght with attachment 9495 mm 373 82 in 9565 mm 376 57 in 9560 mm 376 77 in Height with attachment 3020 mm 118 90 in 3020 mm 118 90 in 3045 mm 119 88...

Page 22: ...Issued 09 2014 1002 13 CX240B LR type Arm dipper 8000 mm 314 96 in Lenght without attachment 5265 mm 207 28 in Lenght with attachment 14380 mm 566 14 in Height with attachment 3130 mm 123 23 in...

Page 23: ...mm 42 13 in CX230B CX240B 1100 mm 43 31 in Distance between tumblers CX210B STD type 3370 mm 132 68 in CX210B LC NLC LRtype 3660 mm 144 09 in CX230B 3460 mm 136 22 in CX240B 3840 mm 151 18 in Overall...

Page 24: ...ator AC type 24 V 50 A Battery CX210B STD type 2 x 12 V 88 Ah 5 Hr CX210B LC type CX230B CX240B 2 x 12 V 92 Ah 5 Hr Cooling system Fan type 650 mm 25 59 in suction type 7 blades plastic with belt mout...

Page 25: ...b switch type Engine emergency stop Switch type Monitor device Machine status display full dot liquid crystal Work mode selection status SP H A Instruments full dot liquid crystal except for hour mete...

Page 26: ...control through external commands negative control Setting horsepower adjustment control through external command current Control Valve Model 4 spool section integrated 1 or 5 spool section integrate...

Page 27: ...type Cylinder bore 145 mm 5 71 in Rod diametre 105 mm 4 13 in Maximum retracted lenghth 2205 mm 86 81 in Stroke 1627 mm 64 05 in CX240B LC NLC type Cylinder bore 145 mm 5 71 in Rod diametre 105 mm 4...

Page 28: ...ow P B 25 L min 6 60 gpm Other 5 L min 1 32 gpm Rated pressure 4 5 MPa 652 67 psi Port size P T B port G3 8 C1 C2 C3 C4 C5 port G1 4 Solenoid specifications Operating voltage DC 20 to 32 V Power consu...

Page 29: ...g pressure CX210B LC NLC type CX230B 29 4 MPa 4264 psi CX210B LR type 24 0 MPa 3481 psi CX240B LC NLC type 28 9 MPa 4192 psi CX240B LR type 27 0 MPa 3916 psi Operating flow CX210B CX230B 210 6 L min 5...

Page 30: ...ng brake Mechanical lock travel lever linkage type Track shoe Model Assembly type triple grouser shoe Number of shoes per side CX210B STD type 46 CX210B LC NLC LRtype 49 CX230B 47 CX240B 51 Shoe width...

Page 31: ...20 mm 370 87 in Maximum digging radius at ground line 9730 mm 383 07 in 8770 mm 345 27 in 9240 mm 363 78 in Maximum digging depth 6650 mm 261 81 in 5610 mm 220 87 in 6110 mm 240 55 in Maximum vertical...

Page 32: ...352 36 in 9420 mm 370 87 in Maximum digging radius at ground line 9730 mm 383 07 in 8760 mm 344 88 in 9230 mm 363 38 in Maximum digging depth 6290 mm 247 64 in 5280 mm 207 87 in 5780 mm 227 56 in Max...

Page 33: ...s at ground line 9730 mm 383 07 in 8760 mm 344 88 in 9230 mm 363 38 in Maximum digging depth 6620 mm 260 63 in 5580 mm 219 68 in 6080 mm 239 37 in Maximum vertical straight wall digging depth 5930 mm...

Page 34: ...dius at ground line 9730 mm 383 07 in 8760 mm 344 88 in 9230 mm 363 38 in Maximum digging depth 6320 mm 248 82 in 5310 mm 209 05 in 5800 mm 228 35 in Maximum vertical straight wall digging depth 5300...

Page 35: ...178 Maximum digging radius 15600 mm 614 17 in Maximum digging radius at ground line 15490 mm 609 84 in Maximum digging depth 12010 mm 472 83 in Maximum vertical straight wall digging depth 10290 mm 4...

Page 36: ...ground line 9730 mm 383 07 in 8760 mm 344 88 in 9240 mm 363 78 in Maximum digging depth 6590 mm 259 45 in 5550 mm 218 5 in 6050 mm 238 19 in Maximum vertical straight wall digging depth 5900 mm 232 28...

Page 37: ...dius at ground line 9720 mm 382 68 in 8750 mm 344 49 in 9230 mm 363 38 in Maximum digging depth 6290 mm 247 64 in 5280 mm 207 87 in 5770 mm 227 16 in Maximum vertical straight wall digging depth 5270...

Page 38: ...ound line 10100 mm 397 64 in 9630 mm 379 13 in 10620 mm 418 11 in Maximum digging depth 6900 mm 271 65 in 6400 mm 251 97 in 7420 mm 292 13 in Maximum vertical straight wall digging depth 6140 mm 241 7...

Page 39: ...178 Maximum digging radius 18320 mm 721 26 in Maximum digging radius at ground line 18220 mm 717 26 in Maximum digging depth 14560 mm 573 23 in Maximum vertical straight wall digging depth 12130 mm 4...

Page 40: ...CX210B LR type Arm dipper 6400 mm 251 97 in Arm dipper digging force 46 kN 10341 2 lbf Bucket digging force 65 kN 14612 6 lbf CX240B LC NLC type Arm dipper 3000 mm 118 11 in 2500 mm 98 42 in 3520 mm 1...

Page 41: ...type 22300 kg 49163 lbs CX230B 22700 kg 50045 lbs CX240B LC type 24500 kg 54013 lbs CX240B NLC type 24400 kg 53793 lbs CX240B LR type 28000 kg 61730 lbs B Upper mechanism including counterweight and...

Page 42: ...kg 39463 lbs CX230B 18650 kg 41116 lbs CX240B LC type 19530 kg 43056 lbs CX240B NLC type 19540 kg 43078 lbs CX240B LR type 22430 kg 49450 lbs F Attachments CX210B thailand STD type 3980 kg 8774 lbs CX...

Page 43: ...m dipper CX210B thailand STD type 684 kg 1508 0 lbs CX210B indonesia STD type 773 kg 1704 1 lbs CX210B LC NLC type CX230B 697 kg 1536 6 lbs CX240B LC NLC type 792 kg 1746 1 lbs Short arm dipper CX210B...

Page 44: ...kg 352 7 lbs Recoil spring 67 6 kg 149 lbs Grease cylinder assembly CX210B CX230B 30 4 kg 67 lbs CX240B 35 4 kg 78 lbs Threaded rod 29 7 kg 65 5 lbs Yoke 25 6 kg 56 4 lbs Track chains per side 500 mm...

Page 45: ...Usage limit mm Judgment Solution Sprocket a 66 60 Acceptable Unacceptable Cladding by welding or replacement b 585 5 579 5 Acceptable Unacceptable c 659 653 Acceptable Unacceptable d 644 6 Acceptable...

Page 46: ...ceptable Cladding by welding or replacement b 19 Acceptable Unacceptable c 84 80 Acceptable Unacceptable Shaft d 65 64 5 Acceptable Unacceptable Replacement Bushing d 65 65 8 Acceptable Unacceptable R...

Page 47: ...t b 10 Acceptable Unacceptable c 85 79 Acceptable Unacceptable Shaft d 46 45 5 Acceptable Unacceptable Replacement Bushing d 46 46 8 Acceptable Unacceptable Replacement e 83 82 6 Acceptable Unacceptab...

Page 48: ...ing or replacement b 15 Acceptable Unacceptable d 173 179 Acceptable Unacceptable Shaft e 65 64 5 Acceptable Unacceptable Replacement Bushing e 65 65 8 Acceptable Unacceptable Replacement f 69 68 6 Ac...

Page 49: ...eptable Unacceptable d 17 95 16 Acceptable Unacceptable Master bushing e 58 72 57 5 Acceptable Unacceptable Replacement f 37 3 38 3 Acceptable Unacceptable Master pin g 36 3 35 5 Acceptable Unacceptab...

Page 50: ...27 70 Limit 692 27 24 711 5 28 01 b boom Standard 681 5 26 83 706 27 80 Limit 679 5 26 75 704 27 72 c a b clearance Standard 0 5 to 3 0 02 to 0 12 2 5 to 3 0 10 to 0 12 Limit Shim adjustment Shim adju...

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