CashCode FrontLoad FLV-0110, Operation And Service Manual

Page 1: ...3 2004 Part 1 Operation Manual PAGE 1 1 FrontLoad Bill Validator Series Operation and Service Manual CashCode FrontLoad Series FrontLoad Bill Validator Operation and Service Manual Part 1 Operation Ma...

Page 2: ...PRODUCT OVERVIEW 1 4 GENERAL SPECIFICATIONS 1 7 DIMENSIONS 1 9 GENERAL WIRING DIAGRAM 1 15 MODULAR SYSTEM 1 16 CHOOSING PART NUMBERS FOR THE BILL VALIDATOR 1 31 INSTALLATION 1 32 INTERFACE CONNECTION...

Page 3: ...ator is the reliable choice for your cash handling needs featuring an easy access clamshell design and a beltless roller based money transport system CashCode s FrontLoad bill validator allows you to...

Page 4: ...ode s FrontLoad bill validator was developed to validate a wide variety of currencies The unit s modular design provides extreme flexibility allowing you to customize the bill validator to suit your i...

Page 5: ...r consists of six main modules Each module is available in different variations to suit your needs The picture below illustrates the different modules Memory Card for software update Validating Head B...

Page 6: ...e Power Interface module offers different interface options The lockable removable Cassette is used for temporary storage of validated bills It can be locked with two standard tubular locks The Casset...

Page 7: ...Print Contrast Signal 0 6 min Time of identificaion in seconds 2 5 from time of bill insertion to time that credit is issued in seconds Full validation time in seconds Multi width rontLoad 4 5 FrontL...

Page 8: ...peration Manual Rev 03 2004 Bill Acceptor FL Series Service Manual GENERAL SPECIFICATIONS continue Environment a Operating Temperature 0 C to 50 C b Storage Temperature 30 C to 60 C c Humidity non con...

Page 9: ...1 Operation Manual PAGE 1 9 FrontLoad Bill Validator Series Operation and Service Manual DIMENSIONS DIMEN SIONS VIEW A VIEW B VIEW D VIEW C BILL VALIDATOR WITH STANDARD BEZEL 600 BILL CASSETTE AND LO...

Page 10: ...page 1 10 Part 1 Operation Manual Rev 03 2004 Bill Acceptor FL Series Service Manual VIEW A VIEW C A VIEW D C C BILL VALIDATOR WITH STANDARD BEZEL 600 BILL CASSETTE AND NON LOCKING MECHANISM...

Page 11: ...Operation Manual PAGE 1 11 FrontLoad Bill Validator Series Operation and Service Manual DIMEN SIONS VIEW A VIEW B PUSH IN VIEW C A VIEW D B BILL VALIDATOR WITH STANDARD BEZEL 1000 BILL CASSETTE AND L...

Page 12: ...page 1 12 Part 1 Operation Manual Rev 03 2004 Bill Acceptor FL Series Service Manual A VIEW A PUSH IN BILL VALIDATOR WITH STANDARD BEZEL 1000 BILL CASSETTE AND NON LOCKING MECHANISM...

Page 13: ...Rev 03 2004 Part 1 Operation Manual PAGE 1 13 FrontLoad Bill Validator Series Operation and Service Manual DIMEN SIONS BILL VALIDATOR WITHOUT BEZEL 600 BILL CASSETTE AND LOCKING MECHANISM...

Page 14: ...page 1 14 Part 1 Operation Manual Rev 03 2004 Bill Acceptor FL Series Service Manual VIEW A VIEW B BILL VALIDATOR WITH SMART CARD READER 600 BILL CASSETTE AND LOCKING MECHANISM...

Page 15: ...Rev 03 2004 Part 1 Operation Manual PAGE 1 15 FrontLoad Bill Validator Series Operation and Service Manual GENERAL WIRING DIAGRAM GENERAL WIRING DIAGRAM...

Page 16: ...82 mm 2 The Validating Head with a centering mechanism has a self adjustable bill path The width of the path is automatically adjusted to accommodate each bill This type of Validating Head is used fo...

Page 17: ...A s e y 0 1 4 0 V L F m m 8 6 h t d i w l l i B A 0 1 5 0 V L F m m 0 7 h t d i w l l i B A s e y 0 1 6 0 V L F m m 2 7 h t d i w l l i B A 0 1 7 0 V L F m m 4 7 h t d i w l l i B A 0 1 8 0 V L F m m...

Page 18: ...1 3 0 V L F o r u E n o i n U n a e p o r u E 0 1 1 2 V L F M n i a t i r B t a e r G 0 1 1 2 V L F M g n o K g n o H 0 1 1 2 V L F M n a p a J 0 1 1 2 V L F M a e r o K 0 1 1 2 V L F M o c i x e M 0...

Page 19: ...n a l a e Z w e N Z N 4 0 7 1 S L F U 4 0 7 1 S L F L 4 0 7 1 S L F A s e n i p p i l i h P H P 4 0 7 1 S L F U 4 0 7 1 S L F L 4 0 7 1 S L F A a i s s u R U R 4 0 7 1 S L F U 4 0 7 1 S L F L 4 0 7 1...

Page 20: ...F C D V 4 2 C 2 3 2 S R T E N C C 2 2 C P G C C B o N The Power Interface Module offers the following options 1 Input power 12 VDC or 24 VDC 2 Interface see chart below for complete list of interface...

Page 21: ...E A J The following combination of features described above are available Housing offers the following options 1 Size of supporting bracket 2 sizes are available 600 bill Cassettes and 1000 bill Cass...

Page 22: ...2 6 1 1 1 3 B L F 6 6 1 2 1 3 B L F 8 6 1 3 1 3 B L F 0 7 1 4 1 3 B L F 2 7 1 5 1 3 B L F 4 7 1 6 1 3 B L F 6 7 1 7 1 3 B L F 8 7 1 8 1 3 B L F 0 8 1 0 2 3 B L F M 2 8 o t 2 6 d e t a o c 7 2 0 4 B L...

Page 23: ...t 2 6 R I n a d n a y a l p s i D l a t i g i D h t i w l e z e B e d o C h s a C t r o p n o i t a c i n u m m o c 1 0 3 3 B L F 4 6 d n a 2 6 1 1 3 3 B L F 6 6 1 2 3 3 B L F 8 6 1 3 3 3 B L F 0 7 1...

Page 24: ...B L F 0 7 1 4 4 4 B L F 2 7 1 5 4 4 B L F 4 7 1 6 4 4 B L F 6 7 1 7 4 4 B L F 8 7 1 8 4 4 B L F 0 8 1 0 5 4 B L F M 2 8 o t 2 6 r e b m u N t r a P m m n i h t d i w l l i B 1 1 0 1 B L F 6 6 1 2 0 1...

Page 25: ...2 8 o t 2 6 GPT compatible Bezel with runway lights r e b m u N t r a P m m n i h t d i w l l i B f o o r p n i o c l a t e M 1 1 0 7 B L F 6 6 1 3 0 7 B L F 0 7 1 0 1 7 B L F M 2 8 o t 2 6 Metal coin...

Page 26: ...F M 2 8 o t 2 6 Open metal Bezel r e b m u N t r a P m m n i h t d i w l l i B A t n a i r a V e l b i t a p m o c e l o C 1 1 2 5 B L F 6 6 1 3 2 5 B L F 0 7 1 0 3 5 B L F M 2 8 o t 2 6 Cole compati...

Page 27: ...d i w l l i B C t n a i r a V e l b i t a p m o c e l o C 5 1 2 5 B L F 6 6 5 3 2 5 B L F 0 7 5 0 3 5 B L F M 2 8 o t 2 6 Cole compatible Bezel Variant C r e b m u N t r a P m m n i h t d i w l l i B...

Page 28: ...ing accessories must be used If no special requirements have been indicated then the cable will automatically come with 12 loose wires at one side and a 12 pin JAE connector attached to the other side...

Page 29: ...hine is limited a Cassette may be ordered without a handle The Cassette can store bills from 62 to 82 mm wide and from 140 to 172 mm long For bills from 125 to 150 mm in length a modified Cassette may...

Page 30: ...Card allows the operation of the FrontLoad Bill Validator without the Memory Card Thus the Memory Card can be used for updating the next FrontLoad Bill Validator depending on the number of licences o...

Page 31: ...he user starts this program the following information must be determined Country e g USA Protocol e g CCNET Power e g 12VDC Type of Bezel e g Standard Housing options ie Cassette size locking mechanis...

Page 32: ...dator is installed by using 3 M4 screws on each side of the FrontLoad frame The length of these screws should not be longer than required otherwise they may protrude through the inside of the frame Tw...

Page 33: ...and parts as shown in FIG 2 Step 4 Reinstall the Cover Screw and Lock Washer that were removed in Step 1 see Fig 3 NUT WASHER 5110035 COVER 0100186 KEY LOCK WASHER BUTTite Rolled Spacer SPAENAUR No 6...

Page 34: ...ion Manual Rev 03 2004 Bill Acceptor FL Series Service Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 600 BILLS continued INSTALLATION Screw M3x16 Pan Head Zinc 8201955 Lock Washer M3 Internal Tooth...

Page 35: ...k and parts as shown in FIG 2 Step 4 Reinstall the Cover Screw and Lock Washer that were removed in Step 1 see FIG 3 Parts for transportation only to be removed when lock installed LOCK Parts belongin...

Page 36: ...Manual Rev 03 2004 Bill Acceptor FL Series Service Manual LOCK INSTALLATION TO BILL VALIDATOR BASE 1000 BILLS continued INSTALLATION Screw M3x16 Pan Head Zinc 8201955 3 pcs FL HOUSING Lock Washer M3 I...

Page 37: ...e Manual LOCK INSTALLATION TO CASSETTE In order to install the security locks into the Cassette open the Cassette cover remove the plastic lock and plug and follow the diagram shown below DIA22 2max A...

Page 38: ...E R W O L H G I H 0 1 C N D E T C E N N O C T O N 1 1 D E L E D O H T A C D E L 2 1 C N D E T C E N N O C T O N The FrontLoad Bill Validator has the flexibility to offer four different hardware inter...

Page 39: ...0 1 C N D E T C E N N O C T O N 1 1 C N D E T C E N N O C T O N 2 1 C N D E T C E N N O C T O N Signal Descriptions for the RS232 12Volt version Type2 Type3 Signals Description for RS232 24 Volt vers...

Page 40: ...L3 L1 L2 RXD BDP GND BDP TXD_BDP DD1B MC74HC132AD 4 6 5 DD1A MC74HC132AD 1 3 2 DD1D MC74HC132AD 12 11 13 VD4 VD5 VD3 No 747843 4 19 37 18 36 17 35 16 34 15 33 14 32 13 31 12 30 11 29 10 28 9 27 8 26 7...

Page 41: ...er the transparent cover The Bill Validator operates in two basic modes Validation Mode and Service Mode Validation Mode This is the mode for normal operation If a red status light is illuminated it i...

Page 42: ...b a n E 5 n o i t a n i m o n e D e l b a s i D 5 n o i t a n i m o n e D 6 1 W S e l b a n E 6 n o i t a n i m o n e D e l b a s i D 6 n o i t a n i m o n e D 7 1 W S e l b a n E 7 n o i t a n i m o...

Page 43: ...2 2 W S d e v r e s e R d e v r e s e R n o i t a c i n u m m o c e c a f r e t n I d e e p s 3 2 W S s P B 0 0 6 9 s P B 0 0 2 9 1 e d o M 4 2 W S e d o M e c i v r e S e d o M n o i t a d i l a V Th...

Page 44: ...Bill Validator simply open the lock on the base assembly and pull out the Cassette please see diagram below To replace the Cassette close the Cassette cover insert the Cassette into the FrontLoad fram...

Page 45: ...Validator Series Operation and Service Manual To open the Cassette cover simply open the locks located on the Cassette cover as shown in diagram below The Cassette cover will then open easily and the...

Page 46: ...pdates can be ordered according to the original FrontLoad part number The FrontLoad Bill Validator is shipped with pre installed software according to a user s ordered specifications Download procedur...

Page 47: ...Series Operation and Service Manual Step 3 Remove the Dummy Card or Memory Card from the Memory Card slot of the Validating Head please see diagram below Step 4 Insert the new CashCode Memory Card int...

Page 48: ...turn green Should the light stay red this means there is no communication between the FrontLoad Bill Validator and the host controller Step 5 Insert the Validating Head into the Housing A single downl...

Page 49: ...P n r u T 1 N O R E W O P e n o w e n e h t h t i w d r a C y r o m e M e c a l p e R 2 Normally the download process will be accompanied by a blinking red green status light for about 1 minute If th...

Page 50: ...Validator begins its self diagnostic operation If the self diagnostic test is passed then the status light will turn green If an error is detected then the status light on the front of the Bill Valid...

Page 51: ...ual OPERATION MODE DIAGNOSTICS F O R E B M U N T H G I L S U T A T S S E H S A L F N O I T P I R C S E D R O R R E G N I L D N A H T L U A F E T O N D E R 1 S I E T T E S S A C L L I B M O R F D E V O...

Page 52: ...H C X E K C I L C A E S N E S S E L U D O M M O R F R E W O P T C E N N O C S I D 1 R O T A D I L A V F I K C E H C R E V O C N E P O 2 S E L U D O M K C I L C A E S N E S D E L L A T S N I Y L R E P...

Page 53: ...U F S I E T T E S S A C Y T P M E E T T E S S A C E V O M E R T R E S N I D N A E T T E S S A C E T T E S S A C Y T P M E D E R 4 M A J L A C I N A H C E M R O E T T E S S A C N I R O T O M R E K C A...

Page 54: ...D N O P S E R R O C E L U D O M E R A W T F O S T C E R R O C E H T N O I S R E V E P Y T K C I L C A E S N E S E C A L P E R 2 E L U D O M D E R 6 L A C I T P O F O E R U L I A F S R O S N E S D A E...

Page 55: ...F E T O N D E R 7 F O E R U L I A F E V I T C U D N I S R O S N E S D A E H R O T A D I L A V N E P O 1 E V I T C U D N I N A E L C E D I U G E E S E S A E L P S R O S N E S R O F N O I T C E S E C N...

Page 56: ...R 8 G N I T R O P S N A R T F O E R U L I A F R O T O M D A E H R O T A D I L A V N E P O 1 H T A P N A E L C E D I U G D A E H R O T A D I L A V E S O L C 2 E D I U G T O N S E O D R O T A D I L A V...

Page 57: ...C E H C E D I U G N A E L C S I N R U T D N A E D I U G E S O L C 2 E V I F R E T F A R E W O P F F O N O R E W O P N R U T S D N O C E S M S I N A H C E M T N E M N G I L A E H T T S U J D A F L E S...

Page 58: ...vice Manual TECHNICAL SUPPORT TECHNICAL SUPPORT CashCode Corporate Headquarters CashCode Company Inc 553 Basaltic Road Concord Ontario Canada L4K 4W8 Phone 1 800 584 2633 1 905 303 8874 Fax 1 800 593...