Casio 130CR, Service Manual

Page 1: ...SERVICE MANUAL ELECTRONIC CASH REGISTER without price 130CR PCR 262 CE 160 EX 264 JAN 2005 ...

Page 2: ...160 Page 1 SPECIFICATIONS 1 2 MACHINE INTIALIZATION 3 3 BLOCK DIAGRAM 4 4 DISASSEMBLY 5 5 CIRCUIT EXPLANATION 9 6 DIAGNOSTIC OPERATIONS 16 7 TROUBLESHOOTING 20 8 IC DATA 21 9 PCB LAYPUT 22 10 CIRCUIT DIAGRAM 23 11 PARTS LIST 27 ...

Page 3: ...y Mangan Battery UM 3 3 pcs Back up period 1 year 25 C Battery life Replace the battery every 1 years Clock Calendar Accuracy Within 30 sec per month Auto calendar Effective until 2099 A D 1 2 Environmental specifications Operating temperature 0 C 40 C Operating humidity 10 90 Storage temperature 25 C 65 C Storage humidity 10 95 Vibration strength 1 5 G The machine must be in the carton box 1 3 Ma...

Page 4: ...ed batteries according to the manufacture s instructions VORSICHT Explosionsgefahr bei unsachgemäßem Austausch der Batterie Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ Entsorgung gebrauchter Batterien nach Angaben des Herstellers ADVARSEL Lithiumbatteri Eksplosionsfare ved fejlagtig hándtering Udskiftning má kun ske med batteri af samme fabrikat og type Levé...

Page 5: ...ons inside the battery compartment 4 Slide the memory protection battery compartment cover back into place 5 Replace the printer paper and printer cover REPLACE MEMORY PROTECTION BATTERIES AT LEAST ONCE EVERY YEAR 2 2 To select the date format and monetary mode 130CR only You can select the date format and the monetary mode after initialization depending on the requirements in your area Default da...

Page 6: ... 4 3 BLOCK DIAGRAM 2P 2P 2P 21P 8P 8P 12P DRAWER PARALLEL CABLE PARALLEL CABLE WINDER MOTOR TRANSFORMER TE 264 E 264 1 PRINTER M 42V DISPLAY KEY BOARD BATTERY UM 3 PZ X3 MODE SWITCH 2P 8P ...

Page 7: ...cover and then the WINDING PULLY and ROLL PAPER 5 Remove the connector CNDRW1 and then separate the main unit from the drawer 2 Remove the battery cover and then the battery 3 Remove the two screws 4 Separate the main unit as shown below Screws Connector CNDRW1 ...

Page 8: ...t Removing the Main PCB and Display PCB 6 Remove the three connectors CNKEY1 CNBAT1 CNPR1 and the four screws 7 Remove the two hooks and then Main PCB Connector CNKEY1 Connector CNBAT1 Screws Connector CNPR1 Hook Hook 8 Remove the two hooks and then Display PCB Hooks Screw ...

Page 9: ... Screws Screws Spacer Common sheet Chassis FPC Disassembling the keyboard unit 10 Remove the FPC as well as the four screws and then the keyboard unit 11 Remove the two screws and then disassemble the keyboard unit ...

Page 10: ... 8 Screws Screws Disassembling the drawer 1 Pull the lever and remove the coin case and bill case 2 Remove the three screws and then the top plate 3 Remove the three screws and the solenoid ...

Page 11: ...33 TI1 P24 BUSY RxD1 15 46 P32 TO2 P25 SI0 SB0 16 45 P31 TO1 P26 SO0 SB1 17 44 P30 TO0 P27 SCK0 18 43 P67 ASTB P40 AD0 19 42 P66 WAIT P41 AD1 20 41 P65 WR P72 SCK2 ASCK P42 AD2 21 P14 ANI4 P43 AD3 22 P13 ANI3 P44 AD4 23 P12 ANI2 P45 AD5 24 P11 ANI1 P46 AD6 25 P10 ANI0 P47 AD7 26 AV REF0 P50 A8 27 V DD0 P51 A9 28 XT1 P07 P52 A10 29 XT2 30 IC V PP P54 A12 31 X1 P55 A13 32 X2 V SS1 33 V DD1 P56 A14 3...

Page 12: ...nter 8 bit timer event counter 1 8 bit timer event counter 2 Watchdog timer Watch timer Serial interface 0 Serial interface 1 RAM VDD0 VDD1 IC VPP VSS0 VSS1 ROM flash memory 78K 0 CPU core Serial interface 2 A D converter D A converter Interrupt control Buzzer output Clock output control TO1 P31 TI1 P33 TO2 P32 TI2 P34 SI0 SB0 P25 SO0 SB1 P26 SCK0 P27 SI1 P20 SO1 P21 SCK1 P22 STB TxD1 P23 BUSY RxD...

Page 13: ...t port an on chip pull up resistor can be connected by setting software After Reset Input Input Input Input Input Input Alternate Function INTP0 TI00 INTP1 TI01 INTP2 INTP3 INTP4 INTP5 XT1 ANI0 to ANI7 SI1 SO1 SCK1 STB TxD1 BUSY RxD1 SI0 SB0 SO0 SB1 SCK0 TO0 TO1 TO2 TI1 TI2 PCL BUZ Input only Input output can be specified in 1 bit units If used as an input port an on chip pull up resistor can be c...

Page 14: ...t I O port Input output can be specified in 1 bit units If used as an input port an on chip pull up resistor can be connected by setting software Port 12 8 bit I O port Input output can be specified in 1 bit units If used as an input port an on chip pull up resistor can be connected by setting software Port 13 2 bit I O port Input output can be specified in 1 bit units If used as an input port an ...

Page 15: ...interface serial data input Asynchronous serial interface serial data output Asynchronous serial interface serial clock input External count clock input to 16 bit timer TM0 Capture trigger signal input to capture register CR00 External count clock input to 8 bit timer TM1 External count clock input to 8 bit timer TM2 16 bit timer TM0 output also used for 14 bit PWM output 8 bit timer TM1 output 8 ...

Page 16: ...and 5 to access external memory A D converter analog input D A converter analog output A D converter reference voltage input also functions as analog power supply D A converter reference voltage input A D converter D A converter ground potential Use the same potential as VSS0 System reset input Crystal connection for main system clock oscillation Crystal connection for subsystem clock oscillation ...

Page 17: ... C29 HE60TKYB222K Q1 2SD2396 TVD CNPR1 52011 0810 R75 1K 5298T C3 100u 10V R11 470K T1 TE 264 E1U TE 264 E1D NC NC C6 HE40TKYB221K IC2 S 80828CNY CNAC1 7P SDN 5298T R14 150 IC4 LB1268 R71 100K D2 1SR139 400 TLED D4 1SR139 400 C26 ECQ B1H103 KF R1 ERG 12SJ681P VDD VDD VLED VDD VP VDW VP VP VP VDD IN 1 OUT 3 G 2 P02 63 P01 INTP1 62 P00 61 P03 64 RESET 60 P20 11 P21 12 P22 13 P25 16 3 1 2 PN1 1 PN2 2...

Page 18: ... 021 017 020 016 019 015 018 014 013 013 026 025 024 d1d2d3d4 Version No d5 Destination PAD 0 domestic 1 general export ADD2 2 US Canada d6 0 tax spec 1 no tax spec overseas 07 0 domestic overseas is not printed for US and Canada 6 1 Content of the Test 1Displaying the Key Code Press any key other than the ten keys and clear key 2Displaying the Switch Condition Press the clear key or change the st...

Page 19: ...tact FEED key 1 ON 0 OFF No tax PAD film 1 tax default 0 no tax cut PAD2 1 SHORT 0 OPEN PAD1 1 SHORT 0 OPEN No display No display 0 Fixed 6 3 Displaying the Switch Condition Press the clear key or change the status of switches to display the current conditions ...

Page 20: ...est print US 1 2 3 4 5 6 7 8 9 0 1 2 S T Other than US 1 2 3 4 5 6 7 8 9 0 S T Test display display 1 2 3 4 5 6 7 8 Switching the Receipt Journal Operation 2 ST SUB TOTAL This test switches the printing between the receipt and the journal Battery test Operation 7 ST SUB TOTAL This test displays the battery voltage value The battery voltage is displayed until a power down occurs display BBB BBB bat...

Page 21: ... printed US Total of 14 digits Other than US Total of 12 digits Time display test Operation 9 ST SUB TOTAL Time is displayed until the clear key is pressed or a power down occurs Ending the test mode To leave the test mode remove the battery AUTO MAC Blank line ...

Page 22: ... lever underneath register at rear PCR262 CE160 1 2 3 4 5 6 7 8 Symptom Problem E01 appears on the display E08 appears on the display E94 appears on the display No date or time on receipt Paper is not advancing enough Drawer opens up after ringing up only one time Not clearing totals at end of day after taking report Programming is lost whenever register is unplugged or there is a power outage Reg...

Page 23: ... 2K 240 240 6 8K 30K 30K 6 8K TR6 TR5 TR4 TR3 TR2 TR1 OUT2 OUT1 OUT3 VCC GND D3 D2 D1 IN1 IN2 IN3 PIN DESCRIPTIONS PIN 1 3 IN1 IN3 Control signal input pin PIN 4 GND Power ground PIN 5 VCC The output pin Cathode of freewheeling diode PIN 6 8 OUT1 3 Each of the pins may individually sink load current from some controlled circuits OUT3 OUT1 IN2 IN3 GND OUT2 VCC IN1 1 3 4 2 8 6 5 7 4 TD62083AP IC5 6 ...

Page 24: ... 22 9 PCB LAYPUT ...

Page 25: ... 23 10 CIRCUIT DIAGRAM MODEL 130CR PCR 262 CE 160 EX 264 CONTENTS 1 MAIN BOARD 24 2 DISPLAY BOARD 25 3 MODE KEY 26 ...

Page 26: ...98T C14 100p C10 100p C16 100p C12 100p R14 150 R8 56K IC4 LB1268 C23 DSTC50TKYR103K R58 56K R71 100K R48 56K D2 1SR139 400 R19 1K C19 15p TLED D4 1SR139 400 X2 C 002RX 8 3 10 R12 10K C26 ECQ B1H103 KF R40 100 R29 56K R1 ERG 12SJ681P IC6 TD62083AP R36 100 VDD VDD VDD VDD VLED VP VLED VDD VLED VDD VP VDW VDD VP VP VP VDD VDD VDW VDD VDD VDD VLED 3 1 2 IN 1 OUT 3 G 2 P36 BUZ 50 P02 63 P01 INTP1 62 P...

Page 27: ...AB3 61320SUS f1 18 g1 17 a1 16 b1 15 DI1 14 DI2 13 f2 12 a2 11 b2 10 e1 1 d1 2 c1 3 DP1 4 e2 5 d2 6 g2 7 c2 8 DP2 9 f1 18 g1 17 a1 16 b1 15 DI1 14 DI2 13 f2 12 a2 11 b2 10 e1 1 d1 2 c1 3 DP1 4 e2 5 d2 6 g2 7 c2 8 DP2 9 f1 18 g1 17 a1 16 b1 15 DI1 14 DI2 13 f2 12 a2 11 b2 10 e1 1 d1 2 c1 3 DP1 4 e2 5 d2 6 g2 7 c2 8 DP2 9 f1 18 g1 17 a1 16 b1 15 DI1 14 DI2 13 f2 12 a2 11 b2 10 e1 1 d1 2 c1 3 DP1 4 e...

Page 28: ... 26 Model Name Board No Drawing No CASIO COMPUTER CO LTD EX 264 E264 E3 C MODE KEY RJE501400D405 SW1 MODE_KEY COM PGM RF OFF REG CAL X Z CN1 52045 0845 1 2 3 4 5 6 7 8 ...

Page 29: ...are parts without parts code 5 Remarks Q ty Quantity used per unit RANK A Essential B Stock recommended C Less recommended X No stock recommended MODEL 130CR PCR 262 CE 160 EX 264 Explode view 28 130CR 1 MAIN PCB BLOCK MAIN DISPLAY BLOCK 30 2 BUTTON BLOCK 31 3 POWER CORD BLOCK 32 4 UPPER CASE BLOCK 32 PCR262 CE160 1 MAIN PCB BLOCK MAIN DISPLAY BLOCK 33 2 BUTTON BLOCK 34 3 POWER CORD BLOCK 35 4 UPP...

Page 30: ... 28 UPPER CASE 42 34 31 40 44 41 1 43 39 37 38 36 45 35 33 30 32 4 3 2 ...

Page 31: ... 29 KEYBOARD 5 20 17 18 6 to 17 6 20 18 22 21 19 23 18 22 22 to 19 24 27 26 25 28 21 23 22 ...

Page 32: ... RESISTOR CHIP CFS1 4CT26A101J 15 15 15 15 15 15 15 X R14 101 117 RESISTOR CHIP CFS1 4CT26A151J 18 18 18 18 18 18 18 X R62 64 66 68 RESISTOR CHIP CFS1 4CT26A511J 4 4 4 4 4 4 4 X R13 RESISTOR CHIP CFS1 4CT26A561J 1 1 1 1 1 1 1 X R19 20 61 63 65 67 74 76 RESISTOR CHIP CFS1 4CT26A102J 9 9 9 9 9 9 9 X R2 3 6 7 10 12 RESISTOR CHIP CFS1 4CT26A103J 6 6 6 6 6 6 6 X R4 5 8 9 15 18 21 24 R27 33 48 49 53 59 ...

Page 33: ... 1012 7004 FLAME KB E270 RJE500678 001V01 1 1 1 1 1 1 1 AH C N 6 1018 8124 BUTTON S E272 1 E341252 001V02 1 1 1 1 1 1 1 AA C N 7 1018 8135 BUTTON S E272 2 E341252 002V02 1 1 1 1 1 1 1 AA C N 8 1018 8139 BUTTON S E272 3 E341252 003V02 1 1 1 1 1 1 1 AA C N 9 1018 8140 BUTTON S E272 4 E341252 004V02 1 1 1 1 1 1 1 AA C N 10 1018 8141 BUTTON S E272 6 E341252 005V02 1 1 1 1 1 1 1 AA C N 11 1018 8142 BUT...

Page 34: ...OCK N 31 1018 5145 CASE UPPER E264 RJE501317 001V01 1 1 1 1 1 1 1 BC C N 32 1018 5144 MOUNT PR E264 RJE501321 001V01 1 1 1 1 1 1 1 AC C 33 1090 5725 PRINTER M 42V 009 040 1 1 1 1 1 1 1 CH A N 34 1018 5148 C SW ASSY RJE501346 001V01 1 1 1 1 1 1 1 AQ C N 35 1018 5147 KNOB C SW E264 RJE501323 002V01 1 1 1 1 1 1 1 AB C N 1019 1100 HOLDER PCB E264 RJE501367 001V01 1 1 1 1 1 1 1 AA C N 1019 1108 BAT CAB...

Page 35: ...NE CM05RB03 1 1 1 X R25 34 47 RESISTOR CHIP CFS1 4CT26A101J 15 15 15 X R14 101 117 RESISTOR CHIP CFS1 4CT26A151J 18 18 18 X R62 64 66 68 RESISTOR CHIP CFS1 4CT26A511J 4 4 4 X R13 RESISTOR CHIP CFS1 4CT26A561J 1 1 1 X R19 20 61 63 65 67 74 76 RESISTOR CHIP CFS1 4CT26A102J 9 9 9 X R2 3 6 7 10 12 RESISTOR CHIP CFS1 4CT26A103J 6 6 6 X R4 5 8 9 15 18 21 24 RESISTOR CHIP CFS1 4CT26A563J 30 30 30 X R27 3...

Page 36: ...JE500678 001V01 1 1 1 AH C N 6 1018 8124 BUTTON S E272 1 E341252 001V02 1 1 1 AA C N 7 1018 8135 BUTTON S E272 2 E341252 002V02 1 1 1 AA C N 8 1018 8139 BUTTON S E272 3 E341252 003V02 1 1 1 AA C N 9 1018 8140 BUTTON S E272 4 E341252 004V02 1 1 1 AA C N 10 1018 8141 BUTTON S E272 6 E341252 005V02 1 1 1 AA C N 11 1018 8142 BUTTON S E272 7 E341252 006V02 1 1 1 AA C N 12 1018 8143 BUTTON S E272 8 E341...

Page 37: ...PPER CASE BLOCK N 31 1018 5145 CASE UPPER E264 RJE501317 001V01 1 1 1 BC C N 32 1018 5144 MOUNT PR E264 RJE501321 001V01 1 1 1 AC C 33 1090 5329 PRINTER M 42V 009 060MA 1 1 1 CB A N 34 1018 5148 C SW ASSY RJE501346 001V01 1 1 1 AQ C N 35 1018 5147 KNOB C SW E264 RJE501323 002V01 1 1 1 AB C N 1019 1100 HOLDER PCB E264 RJE501367 001V01 1 1 1 AA C N 1019 1108 BAT CABLE SUB ASSY RJE501366 001V01 1 1 1...

Page 38: ... 36 5 DRAWER DL 1329A 2 20 9 15 17 19 10 18 6 16 12 14 14 7 4 5 1 11 21 13 8 8 3 ...

Page 39: ...HER 11 5X6 5X0 8 2 X SCREW 3X8 ZMC 3 4 X SCREW 3X20 ZMC 3 2 X 9 10087969 SOLENOID SUB ASSY RJE500126 002V01 1 AW B 10 10127599 DRAWER ED21 16 RJE500671 001V01 1 AZ C 11 10106265 PLATE PARTITION S BK RJE500214 001V01 3 AA C N 12 10190958 BILL HOLDER SUB ASSY RJE501337 001V01 1 C 13 10079063 SPRING BILL HOLDER ED16 E441357 1 4 AA C 14 55000878 ROLLER DELRIN DR 19B2 2 AP B NUT 6 ZMC 3 2 X 15 54400287...

Page 40: ... 38 6 DRAWER DL 1841A 2 21 9 16 18 10 14 6 17 15 15 7 4 5 22 1 20 3 8 19 8 13 12 11 ...

Page 41: ...0 ZMC 3 2 X 9 1008 7969 SOLENOID SUB ASSY RJE500126 002V01 1 AW B 10 1012 7599 DRAWER ED21 16 RJE500671 001V01 1 AZ C N 11 1019 0957 PLATE PARTITION S GR RJE500214 002V02 2 C N 12 1019 0960 BILL HOLDER SUB ASSY E341290 002V02 3 C 13 1007 9063 SPRING BILL HOLDER ED16 E441357 1 3 AA C 14 1008 0123 PLATE BILL HOLDER FIX ED16 E341289 1 1 AD X SCREW 3X5 NI 3 X 15 5500 0878 ROLLER DELRIN DR 19B2 2 AP B ...

Page 42: ... 40 7 DRAWER DL 2794A 25 22 28 29 30 17 18 19 20 16 31 27 23 6 4 9 11 10 15 13 12 5 7 26 24 22 27 21 1 8 32 34 33 2 13 13 14 3 ...

Page 43: ... WEIGHT COUNTER ED18 RJE500819 001 1 AZ X SCREW 4X10 ZMC 3 2 X 2 UPPER DRAWER 16 10078898 DRAWER UPPER E140495 1 1 AT C 17 10078899 PANEL FRONT E140496 1 1 AP X 18 10078740 PLATE STP E441288 1 1 AA C 19 10078741 LEVER STP E341242 1 1 AA C 20 10078755 HOLDER STP E341243 1 1 AA C SCREW 3X8 ZMC 3 2 X SCREW 3X10 NI 2 X 3 LOWER DRAWER 21 10078903 DRAWER SUB ASSY LOWER E341274 1 1 BJ X 22 55000619 ROLLE...

Page 44: ... 42 8 DRAWER DL 2796A 22 28 17 18 19 20 16 29 27 23 6 4 9 11 10 15 13 12 5 7 26 24 22 27 21 1 8 30 32 31 2 13 13 14 3 25 ...

Page 45: ...LABEL DL 2778A E341256 50 1 X 10135773 WEIGHT COUNTER ED18 RJE500819 001V01 1 AZ X SCREW 4X10 ZMC 3 2 X 2 UPPER DRAWER 16 10078898 DRAWER UPPER E140495 1 1 AT C 17 10078899 PANEL FRONT E140496 1 1 AP X 18 10078740 PLATE STP E441288 1 1 AA C 19 10078741 LEVER STP E341242 1 1 AA C 20 10078755 HOLDER STP E341243 1 1 AA C SCREW 3X8 ZMC 3 2 X SCREW 3X10 NI 2 X 3 LOWER DRAWER 21 10078903 DRAWER SUB ASSY...

Page 46: ...UTER CO LTD Overseas Service Division 6 2 Hon machi 1 Chome Shibuya ku Tokyo 151 8543 Japan Ver 1 Mar 2005 Correction of pages 37 and 39 Ver 2 Aug 2009 Correction of the PARTS LIST P28 30 31 32 33 34 35 37 and 39 ...