Casio UP-360, Service Manual

Page 1: ...SERVICE MANUAL without price UP 360 JAN 2004 INDEX VAN MECHELEN KANTOORMACHINES KANTOORMATERIALEN TURNHOUT GEEL www vanmechelen be ...

Page 2: ... RESET CIRCUIT 20 3 6 DRAWER CIRCUIT 20 3 7 BUZZER CIRCUIT 21 3 8 FLASH MEMORY CIRCUIT 21 3 9 EXTERNAL MEMORY CIRCUIT 22 3 10 CHARACTER GENERATOR CIRCUIT 23 3 11 PRINTER CIRCUIT 23 3 12 SERIAL INTERFACE CIRCUIT 25 4 MAINTERNANCE TROUBLESHOOTING 4 1 INSTALLING OR REPLACING PAPER ROLL 26 4 2 ADJUSTING THE PAPER NEAR END SENSOR TH200s ONLY 26 4 3 PAPER JAM 27 4 4 TROUBLESHOOTING 27 4 5 SELF TEST 29 5...

Page 3: ...Power Consumption Approx 4 W 3 Weight 1 1kg 1 Manufactured by SIIP S Inc Former name Seiko Instruments Inc 2 CAUTION Paper must be fed 3 mm after cutting to prevent paper jam 3 These values vary according to environmental temperature when printed font A 12 x 24 with a rolling pattern 1 2 PAPER SPECIFICATION Paper Width 79 5 0 5mm 3 13 0 02 Paper roll size Roll diameter Maximum 80 mm 3 15 Take up p...

Page 4: ...le DSUB 25 pin connector Notes The data word length baud length and parity depend on the DIP switch settings Refer to 5 SETTING CHECKING THE DIP SWITCHES 1 3 2 SERIAL INTERFACE CONNECTION EXAMPLE HOST SIDE PRINTER SIDE DTE ex 8251 Pin No TxD RxD 3 RxD TxD 2 DTR DSR 6 DSR DTR 20 RTS CTS GND GND 7 FG FG 1 1 3 3 POWER SUPPLY CONNECTOR The connector is connected the printer to an external power source...

Page 5: ...4 Output 24 V 5 Output Drawer kick out signal 2 6 Signal ground CONNECTIOR MODEL Printer side MOLEX52065 6615 or equivalent Used side 6 position 6 contact RJ12 telephone jack Two drawers can be used with a Y cable that meets the following specifications Pin 1 Frame ground Pin1 Pin 2 Drawer kick out drive signal 1 Pin2 Pin 3 Drawer open close signal Pin3 Connector of Drawer No 1 Pin 4 24V Pin4 Pin ...

Page 6: ...torl Panel Screw Earth wires for the printer and the auto cutter Screw An earth wire for the NE sensor 4 Remove the three connectors CN CN2 CN3 and the FPC J1 and then remove the main PCB CN3 To NE Sensor CN2 To Auto Cutter CN To Printer Motor FFC J1 Precaution when assembling Bend the rug terminal in L shape and put it inside the PCB NG example The rug terminal faces outward Cable tie ...

Page 7: ...tion when assembling Let the connector through the hole Precaution when assembling Slide the lever of the cover to close and then fit the upper cover into the printer 7 Remove the two screws and then the control panel 8 Remove the three screws and then the printer cover Screws Screws Control Panel ...

Page 8: ...d then the platen unit Screws Platen unit Paper guide 11 Remove the power switch Screws Direction of the power switch when assembling 12 Loosen the two screws and then remove the end sensor unit Loosen End sensor unit Precaution when assembling Fix the end sensor unit at the lowest of the groove ...

Page 9: ... 7 13 Remove the four screws and then the printer unit Screws Screws 14 Remove the five screws and then the printer Screws ...

Page 10: ...SRAM 2 pcs Flash memory NV bit image and Character generator SRAM 128K x 2 bytes FLASH ROM 512K bytes Motor Drive L6219 Character Generator Printer Head Motor DIP SW 74LV541 Driver MB3853 Auto Cutter Driver LED Panel SW Decode 74LV139 Driver TD62308 Drawer Unit Near End sens Serial Interface RS232C HIN232CB CPU HD64F7045 VP VCC RESET 24V Power Supply Clock 6 754MHz ...

Page 11: ...ad voltages are the 24V same as source voltage 5V VCC The circuit generating the 5V uses the 24V It apply the switting circut of a M5291 2SB1455 and Coil SF T8 40S POWER SUPPLY CIRCUIT continued VP VP POWER SW CN6 B2P SHF 1AA C81 1000pF R182 1M FB3 MPZ3216S500A FB2 MPZ3216S500A F2 125V 3A CN7 TCS796053 2010 1 2 1 2 3 R185 0 ...

Page 12: ... 680 1 DA1 1SS319 4 3 1 2 Q3 2SA1037 R148 3 3K R147 10K R141 3 3K Q2 2SC2412 R143 10K POWER SUPPLY CIRCUIT continued VCC for VP VCC VP R181 27 1W DIP R184 1 1K 1 C79 100uF 50V C82 1000uF 10V R183 3 6K 1 L5 SF T8 40S C80 330pF D7 EC20QS6 Q7 2SB1455 R180 300 1 2W R179 100 U21 M5291F SC 1 SE 2 Co 3 GND 4 Vref 5 Vin 6 Ipek 7 Qo 8 ...

Page 13: ...ltage 24 2 0V Standing by VP to GND Ripple Less than 0 3V p p Printing Stability Line regulation less than 0 5V Viac 10 to 10 Temp regulation less than 0 5V Temp 0 C to 40 C Voltage 5 0V 0 25V Standing by VCC to GND Ripple Less than 0 2V p p Printing Stability Line regulation less than 0 2V Viac 10 to 10 Temp regulation less than 0 2V Temp 0 C to 40 C ...

Page 14: ... SCK1 136 VCC 135 PA4 TXD1 134 PA3 RXD1 133 PA2 SCK0 132 PA1 TXD0 131 PA0 RXD0 130 VSS 129 AVCC 128 AVref 127 PF7 AN7 126 PF6 AN6 125 AVSS 124 PF5 AN5 123 PF4 AN4 122 PF3 AN3 121 PF2 AN2 120 PF1 AN1 119 PF0 AN0 118 VSS 117 PE6 116 PE5 115 PE4 114 PE3 113 VCC 112 PE2 111 PE1 110 PE0 109 RES 108 PA15 CK 107 PLLVss 106 PLLCAP 105 PLLVcc 104 MD0 103 MD1 102 PA17 WAIT 101 PA16 AH 100 VCC 99 NMI 98 MD2 ...

Page 15: ...n cycle 35 ns instruction at 28 7 MHz operation Address space Architecture supports 4 G bytes On chip multiplier multiplication operations 32 bits x 32 bits 64 bits and multiplication accumulation operations 32 bits x 32 bits 64 bits 64 bits executed in two to four cycles Five stage pipeline Cache Memory 1 kbyte instruction cache Caching of instruction codes and PC relative read data 4 byte line l...

Page 16: ...transfers Supports dual address transfer mode Can be switched between direct and indirect transfer modes channel 3 only Direct transfer mode transfers the data at the transfer source address to the transfer destination address Indirect transfer mode regards the data at the transfer source address as an address and transfers the data at that address to the transfer destination address Data Transfer...

Page 17: ...ed PWM mode 3 phase output of any duty cycle positive phase reverse phase PWM waveforms Phase calculation mode 2 phase encoder calculation processing Compare Match Timer CMT Two Channels 16 bit free running counter One compare register Generates an interrupt request upon compare match Watchdog Timer WDT One Channel Watchdog timer or interval timer Count overflow can generate an internal reset exte...

Page 18: ...tes PROM 256 kbytes 128 kbytes 64 kbytes mask ROM 256 kbytes flash ROM SH7044 SH7045 256 kbytes flash ROM mask ROM SH7042 SH7043 128 kbytes ZTAT mask ROM SH7040 SH7041 64 kbytes mask ROM RAM 4 kbytes 2 kbytes when cache is used Operating Modes Operating modes Expanded mode with ROM disabled Expanded mode with ROM enabled Single chip mode Processing states Program execution state Exception processi...

Page 19: ... CS0 PA11 out L CS1 PA12 out L WRL PA13 out L WRH PA14 out L RD PA15 NC PA16 in H CUTS PA17 NC PA18 out L LDSR PA19 NC PA20 out L LDTR PA21 out H ST0 PA22 out H ST1 PA23 NC PB0 out A16 PB1 out A17 PB2 NC PB3 NC PB4 in L THE PB5 NC PB6 out A18 PB7 out A19 PB8 out A20 PB9 out A21 PC0 NC PC1 out A1 PC2 out A2 PC3 out A3 PC4 out A4 PC5 out A5 PC6 out A6 PC7 out A7 PC8 out A8 PC9 out A9 ...

Page 20: ...ut H D5 PD6 in out D6 PD7 in out D7 PD8 in out H D8 PD9 in out H D9 PD10 in out H D10 PD11 in out H D11 PD12 in out H D12 PD13 in out H D13 PD14 in out H D14 PD15 in out H D15 PD16 out H RMT0 PD17 out H RMTO1 PD18 out H RMTO2 PD19 out H RMTO3 PD20 out H RMTO4 PD21 out H RMTO5 PD22 NC PD23 NC PD24 NC PD25 NC PD26 NC PD27 NC PD28 NC PD29 NC PD30 NC PD31 NC PE0 out H CUTE PE1 out H CUT0 PE2 out H CUT...

Page 21: ... function PE6 NC PE7 NC PE8 out L DRW1 PE9 out L HVCCSW PE10 out L DRW2 PE11 out H HVPSW PE12 out H RHSTB0 PE13 out H RHSTB1 PE14 out H BUZZER PE15 NC PF0 in H SVCC PF1 in H SHVP PF2 in H RTH PF3 NC PF4 in H SVP PF5 in H SHR PF6 in L RPEND PF7 NC ...

Page 22: ...5 4 7K C77 1000pF U20D 74HC00 12 13 11 U20B 74HC00 4 5 6 U20A 74HC00 1 2 3 R177 1K C78 100pF U20C 74HC00 9 10 8 C75 1000pF C76 0 1uF 3 6 DRAWER CIRCUIT The solenoid for a DRW1 is activated using the signal PE8 from the CPU The solenoid for a DRW2 is activated using the signal PE10 from the CPU This signal is normally High and goes Low to cause the drawer to run DRAWER DRW1 DRWSENS DRW2 VP VCC VCC ...

Page 23: ... image VCC VCC CS3 A11 D15 D7 A16 A4 A9 D13 RD D3 D6 A15 A1 A12 D9 D8 D14 A13 A3 D10 A17 A7 A19 WRL D12 A5 A10 A20 D5 A6 A14 A2 A18 D11 D2 D1 D4 D0 A8 RES R53 10K C11 0 1uF R56 10K U2 MBM29F400TA A8 8 A19 9 NC 10 WE 11 RESET 12 D14 43 NC 13 NC 14 RY BY 15 A18 16 A17 17 A7 18 A6 19 A5 20 A4 21 A3 22 D7 44 A2 23 A1 24 A0 25 CE 26 VSS 27 D0 29 D1 31 D9 32 A15 1 D2 33 D10 34 D3 35 D11 36 VCC 37 D4 38 ...

Page 24: ... D13 D10 D15 D6 D2 D1 A6 WRL A5 A8 A10 A11 A6 A5 A13 A1 WRH A12 D11 D9 D5 A9 RD D3 A15 A4 A7 A7 CS2 A17 A3 A2 A16 A14 A2 A3 A17 D12 C9 0 1uF C14 0 1uF U4 uPD431000AGW A0 12 A1 11 A2 10 A3 9 A4 8 A5 7 A6 6 A7 5 A8 27 A9 26 A10 23 A11 25 A12 4 A13 28 A14 3 A15 31 A16 2 S1 22 S2 30 W 29 OE 24 D0 13 D1 14 D2 15 D3 17 D4 18 D5 19 D6 20 D7 21 NC 1 U8 uPD431000AGW A0 12 A1 11 A2 10 A3 9 A4 8 A5 7 A6 6 A7...

Page 25: ...42 A18 2 A17 3 A7 4 A6 5 A5 6 A4 7 3 11 PRINTER CIRCUIT Printer is thermal printer Printing data is clocked serial from the CPU Control signal are HDAT HCLK and HLAT Printings on signal are the RHSTB0 and RHSTB1 two division control Temperature sensor of Printer Head is connected to the RTH and THE HVP VCC VCC VCC VCC VCC VCC RTH HLAT HCLK HDATA RHSTB0 RHSTB1 HTE Head C44 0 1uF U14A uPC393G2 1 2 3...

Page 26: ...R Motor R128 10K C50 0 1uF C49 470pF R129 470 R130 470 R127 47K R110 200 CN1 53047 0910 1 2 3 4 5 6 7 8 9 U13 L6219DSA VREF1 15 VREF2 11 PH1 16 PH2 10 I01 20 I11 17 I02 8 I12 9 RC1 14 RC2 12 SENSE1 23 COMP1 22 OUT1A 1 OUT1B 21 OUT2A 2 OUT2B 5 VS 24 VSS 13 GND0 6 GND1 7 GND2 18 GND3 19 SENSE2 3 COMP2 4 C42 0 1uF R125 1K R126 1 0 1 1 2W C48 1000pF C47 1000pF R123 1 0 1 1 2W R124 1K R120 56K R121 56K...

Page 27: ...DSR 1000pF X 4 C59 1uF 25V U18 HIN232 T1IN 11 T2IN 10 R1OUT 12 R2OUT 9 C1 1 C1 3 C2 4 C2 5 T1OUT 14 T2OUT 7 R1IN 13 R2IN 8 VCC 16 V 2 V 6 GND 15 C60 1uF 25V C66 1uF 25V C67 1uF 25V C61 0 1uF L4 MPZ2012S300A L3 MPZ2012S300A L1 MPZ2012S300A L2 MPZ2012S300A C62 C63 C64 C65 FB1 MPZ3216S500A P1 CDS3125 0126 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 ...

Page 28: ...shown Tear off the excess paper on the cutter edge 4 2 ADJUSTING THE PAPER NEAR END SENSOR A sensor detects when the paper roll is running out Due to variation in the width of paper roll cores it is difficult to measure the exact length of the paper left on the roll when the detector is triggered The factory setting is based on a paper roll core with an outside diameter of 18mm and an inside diame...

Page 29: ...heck Is the Power Switch turned ON Is the connector on the power adapter properly connected Does the Printer reset when you turn the Power Switch ON Does the LED on the Adapter light up when connected to the wall Other Is the ERROR Indicator ON Press the ON LINE Button Check if the printer is out of paper The Cover doesn t open even if you press the Cover Open Button The Printer Cover doesn t clos...

Page 30: ...of DIP Switch Is the drawer kick connected properly Is Y cable connected in reverse order Other Check the setting of DIP Switch Solutions Something is wrong with Paper Sensor on the MAIN Board inside the Printer Something is wrong with the Operating Panel Something is wrong with Paper Sensor of the MAIN Board inside the Printer Something is wrong with the Operating Panel See ON LINE Indicator does...

Page 31: ...st starts 3 The self test will end automatically and detach the self test print out Self Print Japanese CG Cut Printing quality is confirmed 24 dot font ANK one byte characters Page 1 20 h FF h 24 dot font Chinese characters 30 h 21 h 90 characters total 16 dot font ANK one byte characters Page 1 20 h FF h 16 dot font Chinese characters 30 h 7B h 176 characters total The number changes according t...

Page 32: ...efined Off On Low power consumption mode Off Off On On Undefined Off On Before changing DIP switch setting 1 Make sure that Power of the printer is turned off 2 Remove the rubber cap at the bottom of the printer 3 Change the status of DIP switch by using something with a point 4 Cover the DIP switch with the rubber cap CAUTION The new status becomes effective when the printer power is turned on DI...

Page 33: ...R12 100K R10 100K R8 100K R6 100K R2 100K R4 100K R35 100K R33 100K R29 100K R31 100K R23 100K R27 100K R21 100K R25 100K C15 0 1uF C39 0 1uF C14 0 1uF C16 0 1uF C9 0 1uF C12 0 1uF R88 10K R87 10K R85 10K R86 10K R84 10K R89 10K R90 10K U9A SN74LV139ANSR A 2 B 3 G 1 Y0 4 Y1 5 Y2 6 Y3 7 U9B SN74LV139ANSR A 14 B 13 G 15 Y0 12 Y1 11 Y2 10 Y3 9 R73 47K R74 47K R76 47K R75 47K R77 47K R78 47K U10 SN74L...

Page 34: ...K R121 56K C41 330pF C46 330pF R105 10K R107 10K R108 10K R106 10K R109 10K R104 10K D3 1SS355 D4 1SS355 C44 0 1uF U14A uPC393G2 1 2 3 4 8 R116 16K 1 R115 22K 1 R122 3K 1 C45 0 1uF C43 0 1uF R117 10K D1 1SS355 D2 1SS355 U15 SN74LV541ANSR A1 2 A2 3 A3 4 A4 5 A5 6 A6 7 A7 8 A8 9 G1 1 G2 19 Y1 18 Y2 17 Y3 16 Y4 15 Y5 14 Y6 13 Y7 12 Y8 11 Q1 2SJ553S Q2 2SC2412 R137 10K R140 10K R143 10K R141 3 3K R147...

Page 35: ... MPZ2012S300A L1 MPZ2012S300A L2 MPZ2012S300A C62 C63 C64 C65 FB1 MPZ3216S500A P1 CDS3125 0126 13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4 16 3 15 2 14 1 C69 0 1uF R161 1K R164 4 7K R162 1K R160 4 7K C70 0 1uF R169 1K R168 470 R166 4 7K R170 1K Q5 2SA1037 R167 4 7K CN5 B6B EH 1 2 3 4 5 6 R163 470 Q4 2SA1037 R165 470 CN6 B2P SHF 1AA 1 2 C81 1000pF R182 1M FB3 MPZ3216S500A FB2 MPZ3216S500A F2...

Page 36: ...ers in item column corespond to the same numbers in drawing 4 CASIO does not supply the spare parts without parts code 5 Remarks Q ty Quantity used per unit RANK A Essential B Stock recommended C Less recommended X No stock recommended 7 PARTS LIST PARTS LIST MODEL UP 360 CONTENTS Explode view 35 1 MAIN BOARD UNIT 36 2 CONTROL PANEL 37 3 POWER SW ASSY 37 4 NEAR END SENSOR UNIT 37 5 CASE UNIT 38 ...

Page 37: ... 35 Including Printer Including Auto cuter 25 7 28 6 3 9 1 13 17 20 2 11 12 14 23 16 22 19 4 24 18 15 10 21 26 5 8 27 15 1 12 1 ...

Page 38: ... B Q6 94870083 TRANSISTOR DTC143EKAT146 00 00700890 1 AB B DA1 23902513 DIODE 1SS319 TE85L 1 AB C D1 6 23901820 DIODE 1SS355TE 17 6 AA C N D7 94870906 DIODE SWITCHING EC31QS06TE12L 00 00800325 1 AF C R2 4 6 8 10 12 14 19 RESISTOR CHIP MCR10EZHJ104 16 X 21 23 25 27 29 31 33 35 R44 55 103 110 RESISTOR CHIP MCR10EZHJ201 4 X R16 18 52 53 56 66 68 RESISTOR CHIP MCR10EZHJ103 38 X 84 90 104 109 117 128 1...

Page 39: ...1 94870517 CONNECTOR D SUB DB25 SK 2 4 4 40 1006 00 03204000 1 AP C CN6 19060819 CONNECTOR B2P SHF 1AA 00 04000010 1 AA C N CN3 94870918 CONNECTOR B2B EH 00 04001810 1 AA C N CN5 94870919 CONNECTOR B6B EH A 00 04001845 1 AD C N CN2 94870920 CONNECTOR 53047 0410 00 04003053 1 AC C N CN7 94870921 CONNECTOR TCS7960 53 2010 00 04004070 1 AS C N S1 94870922 DIP SW KYS10 00 20200457 1 BL C N C2 3 948709...

Page 40: ...VER ECM 2415K 413V 00 24281218K 1 AS C N 17 94870948 KNOB EAM 1676 413V 00 10602128 1 AA C N 18 94870949 PVC SHEET EAM 1850 00 13101450 1 AE C 19 R P SETTING LABEL EAR 0378 1 X N 20 94870950 CONTROL SW LABEL EBR 0738 00 31113740 1 BJ C N 21 94870951 RUBBER FOOT EAM 1082 00 25800071 4 AB C N 22 94870952 PLATE UP EBM 1794D 00 10105570D 1 AJ C N 23 94870953 STOPPER ASSY EAZ 0133 00 49000200 1 BB C SC...

Page 41: ...CASIO TECHNO CO LTD Overseas Service Division 6 2 Hon machi 1 Chome Shibuya ku Tokyo 151 8543 Japan ...