Cast Tec COUGAR INSET, Installation And Operating Instructions Manual

Page 1: ...ve must be installed by a suitably qualified engineer Instructions must be given to the user when installation is complete and the installer must instruct user of the correct use of the appliance and...

Page 2: ...AREAS 4 TECHNICAL INFORMATION 5 INSTALLATION 6 FITTING INSTRUCTIONS 8 DOWN DRAUGHTS 9 VENTILATION AND COMBUSTION AIR REQUIREMENTS 9 EXTRACTOR FAN 11 COMMISSIONING HANDOVER 11 LOCATION 11 CLEARANCE TO...

Page 3: ...he UK Hetas is a qualified body that can assist with general advise regulation installation type of fuel usage and can provide a list of registered Competent Persons Website is www hetas co uk PRE INS...

Page 4: ...generally apply in the smoke control area In England appliances are exempted by publication on a list by the Secretary of State in accordance with changes made to sections 20 and 21 of the Clean Air...

Page 5: ...S MASS FLOW G S 4 2 3 2 MEAN FLUE GAS TEMP C 194 221 MINIMUM FLUE SIZE 125MM DIST COMBUSTIBLES 350MM Above 600MM MATERIAL CAST IRON FINISH HIGH TEMP RESISTANCE PAINT FUEL MULTI FUEL LOG LENGTH 200MM F...

Page 6: ...he stove from the packaging open the fire door and remove the loose packing Prior to installation all the internal components of the stove are removed to gain access to fixings and to make it lighter...

Page 7: ...lled It is recommended that a flue liner of diameter 125mm be used to line the chimney the liner should be approved for use with solid fuel See Fig 1 It is permitted to connect using a closure plate a...

Page 8: ...re assembly instructions prior to lifting it The stove can be lifted into the casing approximately 125mm first and then it can be pushed into the final position while taking care to lift the front edg...

Page 9: ...flue draught stabiliser is fitted then the air requirement is 15cm 2 However we suggest that it is advantageous to provide an air supply into the room When calculating combustion air requirements for...

Page 10: ...s and outside walls should be sealed to prevent the ingress of moisture Existing air vents should be of the correct size and unob structed for the appliance in use If there is an extraction fan fitted...

Page 11: ...ded fuels for the stove Advise the user what to do should smoke or fumes be emitted from the stove The customer should be warned to use a fire guard to BS 6539 in the pres ence of children aged and or...

Page 12: ...1 12 Cast Tec Ltd For example if the mantle protrudes 200mm the clearance to the mantle should be 650mm See Fig 6 Fig 6 If there is a studded wall surrounding the fireplace as in Fig 6 ensure the clea...

Page 13: ...ue as the same volume oak ash maple birch elm beech etc Pieces of wood with a diameter greater than 10 cm should always be chopped The pieces of wood should be short enough to be able to lie flat over...

Page 14: ...g two air controls The primary air supply where air passes up through the riddling grate is controlled using the right hand lever and the secondary air airwash system which is supplied to the combusti...

Page 15: ...ion of the gasses resulting in damage to the stove In order to ignite the gases that are released from the wood and to keep clear lasting flames during the combustion process it is important to let in...

Page 16: ...are located on your CastTec Stove 2 Primary Air Right Hand Lever Pull this lever out opens the primary air and allows air into the stove You would normally pull this lever when starting a fire to all...

Page 17: ...re are lasting flames until the wood becomes charcoal If you want a weaker fire stoke up using less wood If you fire the stove using wet wood a lot of the fuel s thermal energy will be spent forcing t...

Page 18: ...water and add some ash from the burn chamber Rub it over the glass and then clean the glass with clean water Dry well and if it is necessary to clean the glass more thoroughly we recommend using a gla...

Page 19: ...ur CastTec stove Replacement parts are available through your local stockist Please use the below diagram to establish the part you require for your stove Please ensure you quote model name and also s...

Page 20: ...I17U 01 1 10 Glass Fibre Rope CA0801 1 11 Glass Fibre Rope CA0802 1 1 12 Bolt CA0275 1 2 13 Stainless steel rivet BXGMD 2 2 14 Bolt CA02932 4 15 Bolt CA02932 1 8 16 Spring CA0707 4 17 Bottom air inlet...

Page 21: ...rew CAL0112 1 4 35 Serial number plate CAL0101 ZJ 1 36 Glass CA10 I14U 1 37 Glass Clip CA1112 4 38 Nut CA0421 1 39 Back brick FRMI040511 2 40 Ashpan CA1249 1 41 Door catch CA1507A 1 42 Bolt CA0293 1 4...

Page 22: ...n right hand lever to close Primary air supply Partially close left hand Secondary air supply Install a draught stabilizer Consult your Dealer Do not continuously burn small wood sticks bundles carpen...

Page 23: ...Cougar Inset Manual Ref No MI0405 V1 23 Cast Tec Ltd ENERGY LABEL A A B C D E F G 2015 1186 kW ENERGIA ENERGIJA ENERGY ENERGIE A A A Cast Tec COUGAR INSET 04 6...