Castex TS-2700, Operator And Parts Manual

Page 1: ...258 TS 2700 TS 2700 TS 3300 607578 Rev 01 03 04 CASTEX CUSTOMER SERVICE 1 800 365 6625 FAX 1 800 678 4240 TECHNICAL SUPPORT 1 800 522 7839 EXT 5356 TENNANT COMPANY 701 NORTH LILAC DRIVE MINNEAPOLIS MN...

Page 2: ...2004 Tennant Company Printed in U S A Castex is a registered United States trademark of Tennant Company TABLE OF CONTENTS SAFETY PRECAUTIONS 3 SAFETY LABEL 4 MACHINE COMPONENTS 5 CONTROL PANEL SYMBOLS...

Page 3: ...es Emit Hydrogen Gas Keep Sparks And Open Flame Away Keep Battery Compartment Open When Charging WARNING Electrical Hazard Disconnect Battery Cables Before Servicing Machine The following information...

Page 4: ...ecommended ramp when loading unloading into off truck or trailer Use tie down straps to secure machine to truck or trailer SAFETY LABEL The safety label appears on the machine in the location indicate...

Page 5: ...ank 11 Battery Charger Receptacle inside Battery Compartment 12 Wall Rollers 13 Scrub Head Skirt 14 Rear Casters 15 Battery Compartment 16 Vacuum On Off Switch 17 Battery Meter 18 Brush Solution On Of...

Page 6: ...lide squeegee lift lever to the right to raise squeegee mount bracket Figure 1 FIG 1 2 Loosen two thumb knobs on squeegee and slide squeegee into slots at rear of squeegee mount bracket Be certain tha...

Page 7: ...ebris 2 Check battery meter charge level to ensure batteries are fully charged See CHARGING BATTERIES 3 Check that pads or brushes are installed 4 Check that squeegee is installed INSTALLING BRUSH OR...

Page 8: ...ill solution tank using hose fill port at rear of machine Pull off plug and insert hose to fill The clear tube below the fill port has 19L 5 gallon increment markers to indicate amount of water in tan...

Page 9: ...solution into recovery tank ATTENTION Do not allow foam or water to enter recovery tank float shut off screen vacuum motor damage will result The float shut off screen will not keep foam out Vacuum da...

Page 10: ...or Float shut off screen will not keep foam out Vacuum damage due to foam or water is not covered by warranty 1 Remove recovery tank drain hose from holder position hose over floor drain and twist off...

Page 11: ...chine stop on level surface and turn off machine 3 Hinge open recovery tank to access batteries Make sure recovery tank is empty before opening 4 Before charging check the fluid level A in each batter...

Page 12: ...IES WEEKLY MAINTENANCE Every 20 Hours of Use 1 Check fluid level in battery cells See BATTERY MAINTENANCE 2 Clean battery tops to prevent corrosion See BATTERY MAINTENANCE 3 Check for loose or corrode...

Page 13: ...charge level and condition of the batteries If one or more of the battery cells test lower than the other battery cell 0 050 or more the cell is damaged shortened or is about to fail NOTE Do not take...

Page 14: ...brush installed 2 Load machine using a recommended loading ramp 3 Position front of machine up against front of trailer of truck Once machine is positioned lower brush head 4 Place a block behind the...

Page 15: ...s Contact Service Center Faulty solenoid Contact Service Center Vacuum motor does not operate Vacuum circuit breaker has tripped Remove obstruction and reset breaker Faulty vacuum switch Contact Servi...

Page 16: ...er switch Contact Service Center Faulty solenoid Contact Service Center Faulty wiring Contact Service Center Faulty drive motor Contact Service Center Worn carbon brushes Contact Service Center Faulty...

Page 17: ...ow Scrub Speed 35m 115 ft per min Transport Fast Scrub Speed 49m 160 ft per min CLEANING PATH WIDTH 680mm 27 in 830mm 33 in PAD DIAMETER 2 355mm 14 in 2 430mm 17 in SQUEEGEE WIDTH 860mm 34 in 1010mm 4...

Page 18: ...32 TAN WAND SWITCH BLK 1 1 BLK BLK 68 RED 27 BLK 4 RED 24 RED 24 68 2 RED RED RED RED 16 BLK BLU BLU 22 30 52 RED 46 RED 62 RED BLK 29 BLK 31 64 WHT BLK RED 34 36 40 WHT YEL PNK BLK 23 21 BLK 32 TAN...

Page 19: ...RED BLU BLK 5 BLK 60 WHT 34 WHT 26 ORG 38 YEL 36 YEL 40 PNK 19 BLK 21 BLK 42 RED 3 BLK BLK 13 BLK 70 RED 22 BLU 5 BLK 52 RED 46 RED 64 RED 62 RED BLK WHT BLK 30 BLU RED GRN GRN GRN RED BLK BLK PNK PNK...

Page 20: ...PARTS LIST TS 2700 TS 3300 05 04 20 REPLACEMENT BRUSHES AND PAD DRIVER GROUP 1 2 6 5 4 3...

Page 21: ...40230 BRUSH 17 POLY SCRUB PK 2 TS 3300 1 240235 BRUSH 17 NYLON GRIT PK 2 TS 3300 1 240237 BRUSH 17 DYNA SCRUB PK 2 TS 3300 1 240241 BRUSH 17 SCRUB STRIP PK 2 TS 3300 1 Y 2 240238 LUGS W SCREWS PK 3 2...

Page 22: ...PARTS LIST TS 2700 TS 3300 05 04 22 RECOVERY TANK GROUP 11 10 12 15 13 16 14 14 13 28 27 24 26 25 23 22 31 17 29 30 18 9 5 2 1 4 3 6 7 8 15 19 20 29 30 18 21...

Page 23: ...4 140015 WASHER LOCK SPLIT 0 31 SS 2 15 140027 WASHER FLAT 0 35B 0 75D 04 SS 2 16 140960 DCABLE REC TANK SUPPORT 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 17...

Page 24: ...PARTS LIST TS 2700 TS 3300 05 04 24 CHASSIS GROUP 1 2 3 20 14 16 15 13 11 12 6 9 7 8 10 5 4 14 21 17 19 18 22...

Page 25: ...E 437D 315B 14L 1 10 230925 SUPPORT RECOVERY TANK 1 11 140340 SCREW PANPHL 10 24X 62 SS 1 12 01683 WASHER FLAT 10 SS 1 ASSEMBLY Y INCLUDED IN ASSEMBLY REF PART DESCRIPTION QTY 13 1012965 CAP PORT SOLU...

Page 26: ...PARTS LIST TS 2700 TS 3300 05 04 26 DRIVE WHEEL GROUP 1 2 4 8 9 10 11 12 14 13 15 16 17 18 20 21 19 22 23 25 26 27 24 29 30 31 32 35 34 33 28 47 45 44 46 48 43 42 39 41 40 38 36 7 37 5 6 28 35 11 3...

Page 27: ...5 NUT M10X1 5 HEX 8 22 140859 SCREW SET 25 20X0 25 CUP PT 1 23 240087 SPROCKET 40 12 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 24 613421 DMOTOR DRIVE 24V 1 Y...

Page 28: ...PARTS LIST TS 2700 TS 3300 05 04 28 CONTROL PANEL GROUP 2 3 4 1 5 6 7 8 9 10 40 12 11 13 15 38 20 21 19 23 22 24 25 26 27 28 29 36 35 30 31 32 33 39 17 18 41 37 34 14 16 42...

Page 29: ...RY PULSE 1 Y 18 578430 WASHER SPRING DISC 1 19 604944 COVER CONTROL HOUSING 1 20 130175 PLUG DOME 750 OD 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 21 582150...

Page 30: ...PARTS LIST TS 2700 TS 3300 05 04 30 CONTROL CONSOLE GROUP 11 1 2 3 5 6 7 8 21 22 12 9 10 14 15 16 4 9 17 23 20 18 19 13 24...

Page 31: ...0 35B 0 75D 04 SS 5 10 08709 NUT HEX LOCK M8 X 1 25 NL 4 11 606816 HOUSING CONTROL BLUE 1 12 09010 SCREW M8X1 25X25 HEXHD 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 13 140314 CLAMP CABLE 3 4...

Page 32: ...PARTS LIST TS 2700 TS 3300 05 04 32 PAD DRIVER GROUP 6 1 4 2 3 7 8 9 11 10 12 13 14 20 21 19 18 17 15 16 11 5...

Page 33: ...1 8 140618 PIN ROLL 1 4 X 1 1 2 4 9 130041 WIRE TIE 1 10 613439 HOSE 3 8ID X 14 5 1 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 11 607775 CLAMP HOSE 63 66 2 12...

Page 34: ...PARTS LIST TS 2700 TS 3300 05 04 34 BRUSH LIFT GROUP 8 9 1 13 11 12 2 3 5 6 7 14 15 16 17 19 20 21 18 22 23 24 25 26 4 10 27 28...

Page 35: ...R LOCK SPLIT 0 38 SS 1 12 140028 WASHER FLAT 0 42B 1 00D 05 SS 2 13 230775 LATCH BRUSH LIFT PEDAL 1 14 140139 SLEEVE 625D 500B 25L 1 REF PART DESCRIPTION QTY 15 140045 WASHER FLAT 0 51B 1 25D 06 SS 2...

Page 36: ...PARTS LIST TS 2700 TS 3300 05 04 36 SOLUTION CONTROL GROUP 1 4 5 11 3 13 18 17 12 14 15 16 19 20 10 21 7 9 3 6 8 3 3 3 21 21 21 3 2 14...

Page 37: ...LTER BOWL 1 9 140197 SCREW TRS 10 24 X 0 38 PHL SS SEM 2 10 150425 FITTING PLSTC E90 PM06 BM08 1 11 613509 HOSE 1 2ID X 160FT 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 12 41169 NUT HEX LOCK...

Page 38: ...PARTS LIST TS 2700 TS 3300 05 04 38 ELECTRICAL GROUP 1 2 3 5 6 7 4 14 26 25 24 8 9 23 17 18 22 21 19 20 18 17 13 15 16 12 11 10...

Page 39: ...953 WIRE ASM RED 6X26 BATTERY 1 12 605905 DSOLENOID 24V 1 13 606404 DDIODE ASM WITH RINGS 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 14 578141000 SCREW M5X0 8X10 PANPHL 2 15 140000 WASHER FL...

Page 40: ...PARTS LIST TS 2700 TS 3300 05 04 40 SKIRT GROUP 1 2 3 18 19 19 18 5 6 7 8 15 12 11 10 4 14 13 16 17 9...

Page 41: ...739 NUT M5X0 8 NYLOCK 6 12 9 140018 WASHER LOCK INT 10 SS 12 16 10 578237000 SCREW HEX M8X1 25X18 SS 4 REF PART DESCRIPTION QTY 11 140015 WASHER LOCK SPLIT 0 31 SS 4 12 140027 WASHER FLAT 0 35B 0 75D...

Page 42: ...PARTS LIST TS 2700 TS 3300 05 04 42 SQUEEGEE CONTROL GROUP 2 7 6 5 3 3 5 7 4 8 1 19 20 21 22 23 24 25 11 18 29 12 13 9 10 27 28 26 13 16 17 14 30 33 32 31 15...

Page 43: ...HEX LOCK 25 20 NL SS 1 15 200816 GRIP HANDLE 1 4 X 1 X 2 1 4 1 16 140000 WASHER FLAT 0 28B 0 62D 04 SS 1 17 41169 NUT HEX LOCK 25 20 NL SS 1 D RECOMMENDED STOCK ITEMS REF PART DESCRIPTION QTY 18 14050...

Page 44: ...PARTS LIST TS 2700 TS 3300 05 04 44 SQUEEGEE GROUP 1 2 4 5 3 7 8 12 13 14 6 9 10 11 10 9...

Page 45: ...PLIT 0 31 SS 2 Y 9 605975 SCREW TRS 10 24X0 50 PHL SS 24 28 Y 10 602963 PLATE SQUEEGEE RETAINING TS 2700 2 603248 PLATE SQUEEGEE RETAINING TS 3300 2 ASSEMBLY Y INCLUDED IN ASSEMBLY D RECOMMENDED STOCK...