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tube, and feed the 1/16 alum tube D/T stop onto the line.  String the second retainer hook
onto the D/T line, with tensioning band installed, but do not tie yet.  Install the timer lanyard
over the stem of the timer to allow the end of the tripwire to become trapped under the
lanyard.  Place the D/T line tensioning band on the retainer hook over the trip wire end, and
pull the D/T line tight until the band tensions the D/T line and pulls the stab down against the
incidence adjustment screw.  Pinch the retainer hook and D/T line to capture the position, and
release band from the tripwire.  Tie off the retainer hook and apply a drop of CA to secure the
knot-cutoff the excess D/T line.   

Allow the stab to move  to the 45 degree position and slide the 1/16 aluminum tube against
the end of the guide tube with the D/T line in light tension.  Lightly crimp the forward end of
the stop tube to capture the location and pull the D/T line to clear the stop tube from being
against the guide tube and apply a drop of CA to the stop tube to secure onto the D/T line.
This limits the stab from over rotating during  pop-up and becoming dislodged from the stab
platform.

Prop / noseblock assembly

Finish the noseblock assembly by installing  the second thrust bearing into the aft end of the
5/32 OD tube.   Secure the thrust bearings into the tube using cellulose cement or silicone
adhesive, as it may be desirable to remove these items in the future.  Install two bead head
pins to act as posts for the rubber band retainers used to hold the noseblock against the
fuselage for flight.  

Next, install the two scrap 3/32 retainer stops on either side of the fuselage.  Pin prick the
tissue in the area these install to improve joint strength prior to bonding.  In practice, the
dental band attaches against one retainer stop, stretches around the noseblock against the
pin heads and onto the opposite stop.   Finish the noseblock with colored tissue or dust with
Design Master floral spray or colored dope if color is desired.  Install prop shaft, Teflon thrust
washer,  prop and bend prop shaft end to complete the noseblock assembly.
Install the two wing hold down pins.  These are made from common toothpicks with the ends
cut off-in case replacements are needed.  Start flying with the wing dowels in the center set of
holes.  Do not glue the dowels in place.  If you need to shift the wing for center of gravity
adjustment, you will need to reposition the pins to either the forward or aft hole locations.

Install the stabilizer as used for flight.  Adjust the incidence screw in or out to set the stab
bottom to a horizontal position to start (parallel with the stab inset longerons).

Flight  trimming

Check wings for washout in the outboard panels.  It is suggested that the left wing have
slightly more washout than the right wing tip to help keep the right wing up during a climbing
right hand turn under power.  The model should be trimmed to fly right-right (right hand power
climb transition to a right hand glide circle).

Install a lubricated rubber motor into the fuselage.  This model has been flown very
successfully with 10-13 grams of rubber.  Two loops of 3/16 rubber are provided in the kit,
and it is suggested to start with this for initial flights.  Other combinations using 1/8 and 3/32
rubber can be experimented with once you have the model setup and trimmed.

Summary of Contents for CBMD-002

Page 1: ...Construction Manual Kit No CBMD 002 www cbmodeldesigns com Copyright CB Model Designs 2008 CB MODEL DESIGNS ...

Page 2: ...the trailing edge segments during assembly The same suggestion applies to the leading edge segment installation as well as both boundaries of the wing will be well controlled dimensionally if this is done When the tip bows are dried remove any blocking near the polyhedral joint to allow access for trim of the bow Use the laser cut leading edge segment end as an angle gauge to mark the cut line for...

Page 3: ...ttle easier to assemble the polyhedral joint and W 1 joint rib Install the inboard panel turbulator spars again allowing for material excess at the dihedral and polyhedral scarf joint locations Carefully remove an outboard panel from the plan Use the outboard joint rib gauge from the laser cut sheet to install the joint rib W 1 against the end of the inboard wing panel still on the board Align car...

Page 4: ...each rib and spar tissue grain in spanwise direction Apply one coat of non tautening nitrate dope thinned 50 after shrinking tissue with alcohol or water mist Horizontal Stabilizer Construction Begin assembly by placing scrap balsa strips along the leading and trailing edge lines of the stabilizer drawing to control the boundary of the leading and trailing edge segments as done for the wing Assemb...

Page 5: ... to the bottom of the horizontal stabilizer Once the fin installation is completed shrink the tissue covering and apply one coat of thinned non tautening nitrate dope to seal At the stab center section apply two additional layers of tissue over the bay that will be in contact with the stab platform on the fuselage to improve mounting stability and allow a strong surface for stab tilt shims applied...

Page 6: ...glue is suggested for fuselage frame assembly Moistening the ends of the 3 32 square and 1 16 x 3 32 members prior to glue application will improve joint strength by allowing the glue to penetrate the end grain Allow the fuselage frames to dry completely before removing from the building board Use a 220 grit sanding block to lightly sand the inboard side of the frames to level any mismatching vert...

Page 7: ...if the fuselage springs or twists at all If you took your time on the assembly and worked carefully the center of the joint should remain exactly where you had it restrained Carefully remove the rest of the support blocking you may have had in place and remove the fuselage box from the plan Add any remaining cross members that were too troublesome to get to from the upper side including the lower ...

Page 8: ...ough the pilot hole and bond together with thin CA Make a mark on the upper edge of segment A for reference to the top of the block Now install the remaining segments using the tube as a guide and best fitting to the laser etched outline of the previously installed segment bonding with thin CA Install segment G with the corner notched The corner piece itself is to be installed into the mating fuse...

Page 9: ...n For this reason the keys shown on the strike plate are necessary to insure consistent trim of the model Without little variations in seating the stab on each flight will likely result in inconsistent turning performance and some frustration on the part of the builder to get the model in trim Using 3 32 scrap material make a small block with tapered sides to match the size of the plywood strike p...

Page 10: ...mer arm and adjust the tension in the lanyard knot to extend the spring approximately 3 8 to start Observe the timer for movement it should be very slow prior to releasing observe for approximately 25 30 seconds to release from the 12 00 position If it runs faster than this you will need to loosen the knot and lengthen the lanyard slightly to slow down the timer and reduce spring tension If the ti...

Page 11: ...ht Next install the two scrap 3 32 retainer stops on either side of the fuselage Pin prick the tissue in the area these install to improve joint strength prior to bonding In practice the dental band attaches against one retainer stop stretches around the noseblock against the pin heads and onto the opposite stop Finish the noseblock with colored tissue or dust with Design Master floral spray or co...

Page 12: ... evident in the glide start adding shim to the right side of the stab platform to tilt the right stab tip higher than the left until a flat right hand glide pattern is obtained about a 30 foot radius If stab tilt is not quite enough to gain the right hand turn reduce washout in the left wing If this still is not enough add small amounts of right rudder tab until the right turn is satisfactory If n...

Page 13: ...e model in a cardboard box or other storage container Models stored in this manner will look fresh for many months and perform consistently Motor setups If you have never built and flown rubber powered models visit our website to view an article concerning the methods of making motors installing and maintaining them Otherwise some basic recommendations for motors follow 13 grams of 3 16 SuperSport...

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