CBS ArcSafe RRS-4, Technical Manual

Page 1: ...CBS ArcSafe RRS 4 Technical Manual P O Box 550 Argyle TX 76226 940 382 4411 www cbsarcsafe com With SMART RACK Technology ...

Page 2: ...kers Each system can be custom designed to fit your particular needs RRS 3 Single Application Remote Racking System The RRS 3 system is a single application remote racking system which allows the operator to install and remove a breaker while standing up to 150 ft away using the included wireless radio remote control This system is a more portable and lightweight alternative to the RRS 1 2 for use...

Page 3: ...ct 13 4 1 1 Main Type 1 15 4 1 2 Selected Breaker Data Preview 17 4 1 3 Selected Breaker Direction Preview 18 4 2 Failed to Count 19 4 3 SEK Flowchart of Operations 20 5 0 Breaker Name Entry 21 5 1 Breaker Names 22 6 0 Breaker Data Entry 24 6 1 1 Unit Setup Test No Test Position Configuration 26 6 1 2 Unit Setup Configuration Data for the Test No Test Position 27 6 1 3 Breaker Select 29 6 1 4 Brea...

Page 4: ...tention to CBS ArcSafe Inc 2616 Sirius Road Denton TX 76226 Tel 877 472 3389 Fax 940 382 9435 Website www CBSArcSafe com Email info CBSArcSafe com DANGER Ensure that personnel using this equipment are adequately trained in the operation of the switchgear they are planning to work with that they are correctly stationed outside the arc flash boundary and that they comply with all applicable Federal ...

Page 5: ... operation of different switchgear CCM mode is a truly universal operating mode capable of racking virtually any rotary style breaker and requires minimal setup In SEK mode users create a custom profile for each breaker style being operated that includes real time breaker location feedback Both modes are considered Source Programmable meaning that all setup and operation can be done in the field w...

Page 6: ...r to the RRS 4 is turned on the screen in Figure 1 will greet the user From this screen the user can choose either of the two racking control options offered on the RRS 4 as well as view CBS ArcSafe contact information for any questions they may have The figure and descriptions below will detail the functions available to the user from this screen Description 1 Power Indicator Informs the operator...

Page 7: ... NOTE There are other navigation buttons throughout the software which serve a specific purpose these buttons will be labeled with function name Return Escape Navigate Up Navigate Down Navigate to Startup Selects and navigates to applicable highlighted option Navigates the operator to the previous screen Navigate the cursor up through a list of options Navigate the cursor down through a list of op...

Page 8: ...of the coils pictured below The shaded coil will indicate the current selection the user has chosen while the un shaded coil will indicate to the user an option they have the ability to choose Please see the following figure for clarification Shaded Coil Indicates the one of two options that is selected Un Shaded Coil Indicates the one of the two options that is no selected Figure 4 Selection indi...

Page 9: ...endant station Ensure that the selector switch on the side of the control cabinet to choose between the two is set to the proper selection prior to operation 3 1 Attention Prompts When CCM mode is selected a prompt will appear asking the user to verify that the breaker to be racked is open Once the breaker status has been verified to be open proceed to press the OK button Next another prompt will ...

Page 10: ...rmal CCM After the initial command is given the drive motor will run in the direction chosen by the user without interruption until motor current exceeds a set value for a set amount of time Manual The drive motor will run without interruption until the command is released 4 Direction Indicator During drive motor operation the hand will rotate in the direction that the motor is currently rotating ...

Page 11: ...r running current in the install direction 2 Remove Amps Sets the value for the maximum allowable drive motor running current in the remove direction 3 Install TMR Sets the value for the maximum allowable time that the install current can be greater than the set value 4 Remove TMR Sets the value for the maximum allowable time that the remove current can be greater than the set value 5 Back Returns...

Page 12: ... The motor will turn counterclockwise when a remove command is given Reverse The motor will turn counterclockwise when an install command is given The motor will turn clockwise when a remove command is given 2 Select Press to toggle between Normal and Reverse motor rotation 3 Next Navigates to the CCM home screen When Normal CCM is selected the operator sets the amp values for the unit to shut off...

Page 13: ...ed place In this mode even though the breaker may be fully installed or uninstalled the unit will still continue to run if the operator is still pressing down after the breaker is fully in desired location The operator will see that the Torque Guard clutch is not turning This will be his indication to stop the operation 3 3 CCM Flowchart of Operations ...

Page 14: ...ke sure the breaker is open ATTENTION SEK Mode requires the radio remote While operating in SEK Mode the pendant remote will not operate Ensure that the selector switch on the side of the control cabinet to choose between the two is set to the proper selection prior to operation When SEK mode is selected a prompt Figure 9 will appear asking the user to verify that the breaker to be racked is open ...

Page 15: ...eaker saved in the RRS 4 for servicing The SEK Mode gives the user space to define 12 different styles of breakers To select the breaker model to be serviced press on the breaker model name to select it 1 Breaker Model One of four breaker models shown in figure 9 Press on breaker model to be serviced 2 Main Returns operator to startup screen 3 Next Continue to next Breaker Select list page 1 2 3 F...

Page 16: ...ch has been set properly The operator may adjust the clutch setting in pounds by selecting the numerical box and changing the number via the keypad provided after selection Once the clutch setting displayed is appropriate to the operation press OK to continue Figure 12 Clutch setting safety prompt ...

Page 17: ...ted from the Breaker Select screen to be serviced 2 Mode directional mode of rotation Normal CW Reverse CCW 3 Status Loading Bar Loading bar indicating operation completion percentage 4 Direction Indicator During drive motor operation the hand will rotate in the direction that the motor is currently rotating in 5 Set Value of counts set previous by the operator 8 counts 1 complete rotation 6 Cnt U...

Page 18: ...d to the connected position 9 Main Returns operator to startup screen 10 OK Press OK to preview the breaker settings that have been previously saved to the breaker model by the operator ATTENTION Breaker settings may not be modified under this mode See Breaker Data Entry section 6 0 to make any necessary changes to the breaker data ...

Page 19: ...king the selected breaker from disconnect to test position 2 Test to Connected Value previously set by operator for racking the selected breaker from test to connected position 3 Connected to Test Value previously set by operator for racking the selected breaker from Connected to Test position 4 Test to Disconnected Value previously set by operator for racking the selected breaker from Test to Dis...

Page 20: ...perator Rotation mode screen is displayed as shown in figure 14 In the example shown the mode had been previously set to the normal CW installation direction 1 CCW Counter clock wise also designated as Reverse direction of installation 2 CW Clock wise also designated as Normal direction of installation 3 Next Pressing Next will navigate the operator back to the Main Type 1 home screen Figure 15 Ty...

Page 21: ...display Failed to Count Figure 16 because one of two problems the clutch has slipped and may need to be tightened or the count of rotations is set incorrectly more rotations than required for the breaker being serviced Figure 16 Failed to Count indicating slipped clutch or incorrect count input ...

Page 22: ...RRS 4 Technical Manual 7 20 2011 4 3 SEK Flowchart of Operations ...

Page 23: ...or may input and save breaker names for current and future breaker operations specific to that breaker The maximum number of characters letters per entry is 14 The operator will be prompted to enter a password shown in figure 17 for access to the Breaker Name screens The default password is 222 Figure 17 Breaker Name password prompt ...

Page 24: ...ates the cursor up the list 3 Down Arrow Navigates the cursor down the list 4 Esc Navigates the operator back to previous screen 5 Exit Exits the Breaker Names screen 6 Left Arrow Enter Selects highlighted option chosen by the operator After a breaker name is selected the operator will be navigated to a screen with a touch keyboard allowing modifications to the breakers name When finished press en...

Page 25: ...RRS 4 Technical Manual 7 20 2011 5 2 Breaker Name Entry Flowchart of Operations ...

Page 26: ...ress F4 You will be prompted to enter a password See Figure 97 enter your password in the numerical keypad given to you to access breaker setup Once entering the password the display will allow access to the Unit Setup screen The default password is 222 Figure 19 Breaker Setup Password Prompt ...

Page 27: ...r models that require different RRS 4 operation specifications Select the required breaker name and press Next to continue Press Main to return to the main display screen 1 Main Returns operator to startup screen 2 Next Navigates the operator to a screen for test operation modifications 3 GE 1200 List of breaker names entered into the system available for modifications breaker name GE 1200 is topm...

Page 28: ... then press Configure For example purposes the Test position has been selected 1 Test When pressed the Test button highlights the Test Selection Indicator as shown in Figure 21 for example allowing configurations in the Test position Some switchgear have a mandatory hard stop for test position these breaker styles require this mode of operation 2 No Test When pressed the No Test button highlights ...

Page 29: ...1200 6 Configure Navigates the operator to data modification options pertaining to operator s selection of Test No Test in Figure 21 the operator would be modifying data related to the Test position 6 1 2 Unit Setup Configuration Data for the Test No Test Position In the next screen Figure 22 all options available while in the test position are displayed in a list Navigate to the required option v...

Page 30: ... to Disconnect position operation data modification screen 6 Direction Navigates operator to install remove direction modification screen 7 Speed Setup Navigates operator to modifying the unit speed of operation 8 Clutch Setting Navigates operator clutch setting modifications 9 ESD Emergency Stop Depress 10 Done Navigates the operator to Breaker Select once all required data modifications to Unit ...

Page 31: ...formation and modifications to separate breakers the RRS 4 To make modifications to breaker information follow the prompt and verify the clutch settings in pounds Once verifying the correct clutch setting press OK Modify the setting by pressing on the numerical box displayed Figure 23 Verify clutch settings ...

Page 32: ... the list on the screen press Next Figure 24 4 to view the breakers listed on page 2 Press Main Figure 24 2 to navigate out of Breaker Select and back to the Main Display Screen 1 GE 1200 One of the available breakers for information modification 2 Main Navigate back to the Main Setup screen 3 Page 1 Page number currently being viewed out of total breaker list pages 4 Next Navigates the operator t...

Page 33: ...lights the Test Selection Indicator as shown in Figure 25 for example allowing configurations in the Test position 2 No Test When pressed the No Test button highlights the No Test Selection Indicator allowing configurations in the No Test position 3 Main Type 1 Breaker name 1 from list of all breaker names 4 Test No Test Selection Indicators The two indicators shown in Figure 25 allow the operator...

Page 34: ...hlight it Select the option by pressing the enter arrow Figure 26 14 at the bottom Press Esc Figure 26 13 to go back 1 Back Navigates operator back to the Test No Test position screen 2 Disc To Conn Navigates operator to the Disconnect to Connect position operation data modification screen 3 Conn to Disc Navigates operator to the Connect to Disconnect position operation data modification screen 4 ...

Page 35: ...l required data modifications to Unit Setup are made 9 Up Arrow Navigates selection bar up through list of options 10 Down Arrow Navigates selection bar down through list of options 11 Esc Navigates the operator back a screen 12 Enter Arrow Selects highlighted option chosen by the operator ...

Page 36: ...RRS 4 Technical Manual 7 20 2011 6 2 Unit and Breaker Setup Flowchart of Operations ...

Page 37: ...shows up displaying Failed to Count The rotation count has not reached the end of its full cycle due to improper count settings in SEK Mode The clutch is slipping Ensure the number of rotations operating from connect to disconnect disconnect to connect are properly set Tighten the clutch on the RRS 4 ...

Page 38: ...personal protective equipment PPE Guarantee Equipment is guaranteed free of inherent electrical or mechanical defects for one 1 year from date of shipment and to perform according to ratings under normal conditions and with competent supervision Our obligation is limited to repair or replacement of defective parts FOB our plant Denton TX We re not responsible for consequential damage for repairs o...

Page 39: ...ngs under normal conditions and with competent supervision Our obligation is limited to repair or replacement of defective parts FOB our plant Denton TX We re not responsible for consequential damage for repairs or replacement made by others except when agreed to in writing Date CBS ArcSafe Serial Number Company Address 1 City State Province Zip Postal Code Country Telephone and Fax Contact Person...