CBS C-1070, Operating And Maintenance Manual

Page 1: ...cbsproducts com Website www cbsproducts com C 1070 HYDRAULIC WINCH OPERATING AND MAINTENANCE MANUAL MODELS C 1070 Copyright 2008 by CBS Products Limited All rights reserved No part of this publication...

Page 2: ...r 01 01 2008 Original issue A Miller 02 03 2012 Hydraulic Oil changed from Tellus 37 to Tellus 32 L Kilpin 03 03 2012 Responsible Person Updated L Kilpin 04 05 2014 Manual up dated A Miller 05 03 2107...

Page 3: ...Specification 5 Operating Procedures 6 Maintenance 7 Towing Instructions 8 Equipment Layout 9 Recommended Spares List APPENDICES Appendix 1 Hydraulic Circuit Drawing A2 1070 139 Appendix 2 General ar...

Page 4: ...tems and an integrated manufacturing plant The CBS Design Facility is available to discuss specific customer requirements for any product project existing or new Please contact CBS Products for furthe...

Page 5: ...left unattended ensure that unauthorised use is prevented 8 Never leave the machine unattended whilst in use 9 Use safety barriers to create an exclusion zone and prohibit access by any person s to t...

Page 6: ...Never try to release the hydraulic hoses when the hoses are pressurised 25 Escaping fluids under pressure can penetrate the skin and cause serious personal injury 26 Check for leaks with a piece of c...

Page 7: ...ly or suddenly 46 Stay clear of cables or lines under tension 47 Only use the machine for its intended purpose 48 Do not tamper with pressure relief valves or pressure reducing valves 49 Never operate...

Page 8: ...to the take drum making manual adjustments when necessary This universal winch is ideally suited to ABC erection 11 33 Kv stringing work conductor recovery and underground cable hauling The power sour...

Page 9: ...on Layering Manual semi automatic Load indication Calibrated gauge Main drive Fixed displacement tandem pumps to fixed displacement high torque motors Hydraulic circuit Closed circuit system with full...

Page 10: ...ope Rope drum No rope 22kg 8mm dia x 400M Paraline rope 26 4kg 8mm dia x 600m Paraline rope 39 6kg Noise at operator workstation Equivalent continuous A weighted dB A Peak instantaneous C weighted Pa...

Page 11: ...t This provides bi directional selection of bullwheel rotation The valve spool has a soft start facility allowing for a limited creep and inching movement b Control lever for operation of the rear tak...

Page 12: ...12 TENSION INDICATOR TENSION CONTROL KNOB WINCHING IN PAYING OUT CONTROL LEVER TAKE UP DRUM CONTROL LEVER SAFETY RATCHET...

Page 13: ...ver the bullwheel and continue threading the rope around each groove on both bullwheels in turn until the bullwheel grooves are fully occupied e The rope should pass from the last groove on the rear b...

Page 14: ...rive This should be left in its operating position at all times that the winch is working At all other times it is advantageous to return the drum control lever to its non operational position d Opera...

Page 15: ...k around the bullwheels The full rope drum may then be removed and replaced with an empty drum Attach the rope to the empty take up drum re engage the drum drive and continue with the winching operati...

Page 16: ...nter ambient temperature 20 C to 20 C Hydraulic oil shell Tellus T15 or equivalent For further information refer to specification Section 4 Check the engine oil level as indicated in the engine manufa...

Page 17: ...icator mounted on the hydraulic oil tank return filter If the indicator is well over into the red area replace the filter c ANNUAL SERVICING This service should be carried out at approximately 12 mont...

Page 18: ...ll head remove the pin from towing jaw and reverse the towing vehicle until the eye enters the jaw Then replace pin and locking pigtail or other securing device h Continue to wind up jockey wheel unti...

Page 19: ...roll off allowing reversing to continue If reversing a heavy trailer up an incline or on grass or other slippery surfaces wheel spin on the towing vehicle may occur as brakes initially come on b If s...

Page 20: ...any with towing vehicle d Check condition of breakaway cable If frayed or kinked at all replace immediately before use Then connect breakaway cable to towing attachment on towing vehicle The cable mus...

Page 21: ...e d After first 500 miles then every 3 000 miles or more often if required adjust wheel brakes at back plate adjusting points to take up any wear Follow brake manufacturers appropriate instructions in...

Page 22: ...TAKE UP DRUM LAYERING ARM 7 JOCKEY WHEEL 8 HYDRATOW COUPLING 9 HYDRAULIC OIL TANK SIGHT LEVEL GLASS 10 HYDRAULIC OIL TANK FILLER BREATHER 11 RETURN LINE FILTER 12 DRUM 13 FAIRLEAD ROLLERS 14 REAR PROP...

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Page 26: ...572 756 009 E MAIL sales cbsproducts com Website www cbsproducts com TYPICAL SPARES OIL TANK FILLER BREATHER C 1064 142 F 1 off IN LINE SPIN ON CANISTER SUCTION FILTER C 1064 FE CS05EN 1off RETURN LIN...

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