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When the luminosity of light fluctuate due to excess amount of noise, please contact CCS. 

 

 
 
 
 
 
 
 
 
 

         

 

General Precautions Regarding to External Control

 

1.  Bit Parallel Input Voltage 

  The input voltage is 1.35V maximum for “LOW” and 3.15V minimum for “HI”.  Faulty operation 

may occur if a open collector output is two-stage, and a surge absorbing diode connected in series. 
Because the residual voltage goes up as high as 1.5V when the power is turned on.    Meanwhile, 
the voltage may drop (pull-up resistance x IL) and “HI” can no longer be maintained if the leakage 
current (IL) is high when the open collector turns off. 

2. Controlling 

Output Units 

(2-1) TTL/CMOS Output Units 

The load voltage often ranges from 10.2 to 26.4V DC when sequencers use general-purpose 
transistor output units. TTL/CMOS output units are ideal for this application because they operate 
on +5 V and their residual voltage is guaranteed never more than 0.4 V.   

(2-2) Separate Power Supply Control 

A multi-bit output unit that is used to control both the PD power supply and the power system drive 
unit makes the power system susceptible to noise because of the wiring involved. Provide a 
separate power supply control unit to isolate the power supply from the power system. 

3. Entry 

Sequence 

The setup and hold time takes 100

µ

s and the write pulse width is 1ms for the data entry sequence 

described in this instruction guide.  These figures, however, do not include the control circuit 
ON/OFF response time or delay time variations between output channels.  The PLC device and 
photo coupler output for image processing also have relatively slow ON and OFF response times of 
0.5ms and 1ms, respectively. Therefore, all the factors such as power supply setup time, hold time 
with the output circuit response time, and delay time variations between channels, must be 
considered in data entry. 

4.  Writing Light Intensity Data 

There are some applications where light intensity data is written once when the power is turned on 
and thereafter offer only lighting ON/OFF control. It is always safer to write light intensity data 
every time even in those applications if the processing time allows it. 

5.  Wiring and Safety Measures 

(5-1) Ground Wire 

Wire the COM (GND) from the Output Unit directly to the power supply. Otherwise noise becomes 
a factor and faulty operation is likely to occur. This happens because the GND level is raised by 
COM current from somewhere other than the power supply if the COM (GND) is relayed by wiring it 
to a terminal block and then branched it off for image processing, motor valve control, or the PD 
power supply. 

(5-2) Measures to Prevent Faulty Operation 

If synchronization with motors, valves or other peripheral devices leads to faulty operation, then 
move the external control line, lighting extension cable, or power supply away from the motor, 
valve, or respective drive line causing the problem. Other possibilities for improving noise protection 
include adding a ferrite core near the power supply unit or using shielded cable, twisted pair cable, 
or cable with high EMI noise immunity. 

Summary of Contents for PDS-30

Page 1: ...er to prevent injury or property damages To ensure safe operations please adhere to the information provided in this instruction guide Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury as well as severe property damage Warning Indicates incorrect usage may result in serious injury or death Caution Indicates incorrect usage may result in ...

Page 2: ...en contact CCS for inspection and repair If the product is under following condition please stop the usage immediately turn the power off and unplug exposed to high impact by dropping damaged foreign materials or water entered in the product Then contact CCS for inspection and repair Warning Do not open the cover of the product Otherwise electric shock may occur due to high voltage parts Please us...

Page 3: ...ound PDS 30 with 3P grounding electrode power cord This product operates at a power supply voltage of 100 to 240V AC The power cord which is supplied with this product is for 100V If the product is to be used at 200V or above please use an appropriate powers cord Do not use when dew is formed on the products If dew is formed please dry the equipment thoroughly before usage When rubber feet are rem...

Page 4: ...he cable picks up noise Shielded cable within 3m is recommended When using lights without cooling fan please use intermittently in order to minimize temperature rise When the unit is used in any of the following conditions please use the product well below rated capacity and functions Please also consider failsafe or better safety measures You are encouraged to contact CCS for further discussion U...

Page 5: ...t Voltage Settings 3 3 Turning ON the Power Supply 3 4 Light Control 4 Connectors 4 1 Output connector SM connector mfd by JST 4 2 External interface connector 5 pin D sub plug with M2 6 mm Screws 4 3 RS 232C Connector 5 PDS Side Input Circuit 6 Recommended Control Signal Drive Circuit 7 Care and Handing 8 Dimensional diagrams 9 External Control using RS 232C 10 Glossary 11 RoHS Directive 11 1 EU ...

Page 6: ...trol by RS 232C or bit parallel signal Manual Light control by panel switch settings 3 RS 232C Parallel Remote control mode selector RS 232C Light control by commands sent via serial communications fixed at 9 600 bps Parallel Light control by a bit parallel signal like an open collector signal 4 Trig Trig Strobe trigger polarity selector Trig Applies the strobe trigger on the positive edge in the ...

Page 7: ...trobe light pulse width Strobe light pulse delay Trigger Output Delay Nte3 Data bit length 8 bits Stop bits 1 bit Parity check None Baud rate 9 600 bps fixed Output connector SMP 02V BC mfd by JST 1 OUT 12V 2 OUT SMP 03V BC mfd by JST 1 OUT 24V 2 NC 3 OUT SMP 04V BC mfd by JST 1 OUT 24V 2 OUT 12V 3 OUT 4 Fan GND Insulation Between input and output connectors between input connector and frame groun...

Page 8: ...r to other sections for the settings at 2 3 5 and 6 DIP switch 4 is not used for continuous lighting The 5 setting depends on what was set when the power was turned ON Changes made after the power is turned ON are ignored Light control may be set within 256 levels combining coarse and rotary dials Continuous Light Control Light intensity date Coarse x 16 Fine x 100 255 Note1 Note however that the ...

Page 9: ...rols strobe delay time rather than light control when DIP switch 6 is ON Refer to 2 5 Notes 1 This is a theoretical value It varies by loads and extension cables especially around 0 as well as 100 setting 2 Strobe light resolution becomes half to 128 levels 128 levels 0 1 3 5 7 255 Trigger Input Wiring NC TRIGGER ON OFF GND When DIP switch 4 is OFF and trigger input signal is ON strobe light turns...

Page 10: ...c Data and control bits are negative logic bits active LOW maximum light intensity date when all bits are LOW Use a driver IC open collector or other device to output the signal 3 External manual control selector This selector is used to switch to external control mode The rotary dials are disabled in this mode External Control Mode Selection B9 INT EXT Note External control mode cannot be selecte...

Page 11: ...rol via RS 232C 3 Operating Instructions 3 1 Connection Turn the power off Connect the LED light cable to the output connector on the power supply back panel Ground the FG terminal of the 10 W model with 0 5 to 1 25 sq wire AWG20 to AWG16 Connect power cord to wall socket When using external control the control signal should be connected to the back panel connector 3 2 Operation and Output Voltage...

Page 12: ...ty date B1 LSB 2 White Light intensity date B2 3 Red Light intensity date B3 4 Green Light intensity date B4 5 Yellow Light intensity date B5 6 Brown Light intensity date B6 7 Blue Light intensity date B7 8 Purple Light intensity date MSB 9 Gray External control INIT EXT B9 10 Pink Light intensity data write WR B10 11 White Black ON OFF control ON OFF 12 Red Black Trigger input TRIG B12 13 Green B...

Page 13: ...d ground lines from the control unit with photo couplers or photo MOS relays Any element that supplies around 10mA can be used to drive the circuit 7 Care and Handling Turn OFF the Power Supply and unplug from the wall socket before handing Do not scratch the product by handling it with a hard object Do not let water or cleanser enter the unit Use soft cloth lightly soaked with water mild soap or ...

Page 14: ...8 Dimensional diagrams 8 1 PDS 30 Light ...

Page 15: ...ettings T Trigger output delay setting command It sets the delay time for external output of the timing signal for strobe light S Strobe light width setting command It sets the pulse width for strobe light D Strobe delay setting command It sets the delay time for strobe light Setting F Pulse width setting command It sets the duty ratio for pulsed light width Light control for both Continuous and S...

Page 16: ...F Command Header Channel Checksum Delimiter Response OK command No return command NG command No return command Q Query Command Name Query command Header code Q Function It returns the status of all settings 99 Q FF CR LF Command Header Channel Check sum Delimiter Response 99 A 999 99999 99999 99999 Header Channel Light pulse width Strobe light width Strobe light delay time Trigger output delay tim...

Page 17: ...g it will actually be rounded in approximately 20µs increments at 300µs or lower and 100µs increments at 320µs or higher D Strobe Light Delay Setting Command Name Strobe light delay setting command Header code D Function It sets the delay time for strobe light 99 D 99999 R W FF CR LF Command Header Channel Strobe light delay time Write flag Check sum Delimiter Response 99 O FF CR LF OK command Hea...

Page 18: ... actually be rounded as shown at 2 4 Strobe Light Strobe light width can not be set with 1µs increment F Light Pulse Width Setting Command Name Light Pulse Width Setting Command Header code F Function It sets the duty ratio for pulsed light width 99 F 999 R W FF CR LF Command Header Channel Light pulse width Write flag Check sum Delimiter Response 99 O FF CR LF OK command Header Channel Checksum D...

Page 19: ...containing total sum of lower order 1 byte values up to a checksum position Example Character ASCII code HEX code 40H L 4CH 9 39H 9 39H 9 39H Total 137H Checksum 37 9 6 Serial Cables Use 9 pin D Sub serial cable in order to connect to external devices The serial cable should be a cross cable that is 15 m or shorter and fully shielded We recommend C06 09F 09F CROSS 910 3 m made by Misumi Group Inc ...

Page 20: ...circuit ON OFF response time or delay time variations between output channels The PLC device and photo coupler output for image processing also have relatively slow ON and OFF response times of 0 5ms and 1ms respectively Therefore all the factors such as power supply setup time hold time with the output circuit response time and delay time variations between channels must be considered in data ent...

Page 21: ...s 9 pins 15 pins 25 pins 50pins etc 5 AWG American Wire Gauge Standard of conductive wire which diameter is divided by certain ratio and numbered i e AWG16 1 290mm AWG18 1 020mm AWG20 0 812mm 6 FG Frame Ground connector Connector which is used to place casing 7 Parity check Error detecting method which adds extra 1 bit to data digit by computer and makes a situation when the number of 1 s becomes ...

Page 22: ...equipment marketed in the EU on or after July 1 2006 and restricts the use of six substances which are 1 lead 2 mercury 3 cadmium 4 hexavalent chromium 5 polybrominated biphenyl PBB and 6 polybrominated diphenyl ether PBDE Standards for RoHS Directive Compliant Products Items that are exempted in the RoHS Directive are excluded from these standards Lead 1000ppm Min Mercury 1000ppm Min Cadmium 100p...

Page 23: ...ction Product name Lead Pb Mercury Hg Cadmium Cd Hexavalent chromium Cr VI PBB PBDE Power supply for LED Lights Indicates that this toxic or hazardous substances contained in all the homogeneous materials for this part according to SJ T11363 2006 is within the limit requirement Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part according to SJ...

Page 24: ...fee under the following conditions 1 If the product has been subjected to misuse unauthorized repairs or modification from its original design 2 If the product has been damaged from impacts due to inappropriate handling 3 If damage to the product results from external causes including accidents fire pollution riots communication failures earthquakes thunderstorms wind and flood damage or any other...

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