CD Automation CD3000S 1PH, User Manual

Page 1: ...AL Rev 05 2022 1PH From 10 to 90A 003 M 3000S1 10 90 CD3000S CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

Page 2: ...al safety Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità E...

Page 3: ...al safety Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità E...

Page 4: ... Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appears...

Page 5: ...te for the environment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verif...

Page 6: ...AUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Tou...

Page 7: ... must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support team to determine whether the issue can be resolved with telephone support How the RMA service works The RMA form and deta...

Page 8: ...Led Status and Alarms 13 Installation 14 5 1 Dimensions and fixing holes 14 Wiring instructions 16 6 1 Diagram of control connection Standard Version 17 6 2 Diagram of control connection Analog Input and or Heater Break Options 20 Heater break alarm and SCR short circuit 22 7 1 HB alarm contact only with the HB option 22 7 2 Heater break Calibration procedure only with the HB option 23 Firing Sett...

Page 9: ... start 1 2 Analog Input and or HB Option Attention this procedure must be carried out by skilled people only If the Order Code of the Thyristor unit is in line with what you really need then CD3000S has been already configured in Factory and you just need to do the following steps 1 Verify CD3000S Sizing Be sure that The load current is equal or less than the Max current of CD3000S The load voltag...

Page 10: ... 3 1 Identification of the Unit Caution Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ...

Page 11: ... Option 0 NF No Fuse HB Option 1 NF HB 5 External Fuse Fuse Holder No Option F EF External Fuse Fuse Holder HB Option 2 EF HB 5 FAN VOLTAGE 13 description Code OLD code Note No Fan 0 not in the code APPROVALS 14 description Code OLD code Note CE EMC for European Market 0 CE EMC cUL us listed L UL MANUAL 15 description Code OLD code Note None 0 NM Italian 1 IM English 2 EM German 3 GM French 4 FM I...

Page 12: ...circuit to diagnose partial or total load failure and short circuit on SCR and fuses failure Discrimination better than 20 Latching alarm Relay Output 0 5A at 125VAC 4 3 Power output features Size Voltage range Repetitive peak reverse Voltage Latching current Max peak one cycle Leakage current I2 t value thyristor Frequency range Power loss Isolation Voltage A V 480V 600V mAeff 10ms A mAeff tp 10m...

Page 13: ...midity From 5 to 95 without condense and ice Pollution Level Up to 2nd Level ref IEC 60947 1 6 1 3 2 4 5 Derating curve l max l nominal x K 1 15 20 25 30 35 40 45 50 55 1 2 1 0 8 0 6 0 4 0 2 0 1 1 1 1 0 9 0 8 K CABINET TEMPERATURE C Derating For higher cabinet temperature more than 50 C contact the producer of the unit 4 6 Led Status and Alarms Only with Options Analog Input and or Heater Break Th...

Page 14: ...istor unit must be always mounted in vertical position to improve air cooling on heat sink Maintain the minimum distances in vertical and in horizontal as represented When more unit has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation 5 5 cm 15 cm 2 cm AIR AIR 5 1 Dimensions and fixing holes Ø ...

Page 15: ...CD3000S 1PH from 10A to 90A User s manual 15 Size S3 Size S7 with ICT option Ø 4 5 mm 52 mm 120 mm 110 mm 120 mm 140 mm 159 mm Ø 4 5 mm 117 mm 65 mm 120 mm 110 mm ...

Page 16: ...ing electrical installation should be rigidly observed Use copper cables and wires rated for use at 75 C only Use wire terminal UL Listed ZMVV Power cable torque suggested Current Connector Type Torque Lb in N m Wire Range AWG kcmil Wire Terminal UL listed ZMVV 10A 15A 25A 35A 45A M5 Screw 26 6 3 0 8 Wire Pin 60A 90A M6 Screw 70 8 8 0 1 Fork Spade terminal Copper Tube Crimp Lug Cable dimensions su...

Page 17: ...on Size S0 2x10A Standard version Size S0 Standard version 15A 25A N L1 N L1 L1 T1 A1 A2 L2 T2 B1 B2 SSR N L2 N L2 SSR LOAD Input LOAD Input L2 N L1 L2 N L1 SSR T1 A2 L1 A1 POWER UNIT LOAD Input Note The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator ...

Page 18: ...om 10A to 90A User s manual Size S3 Standard version 35A 45A L2 N L1 L2 N L1 SSR T1 A2 A1 7 8 L1 POWER UNIT LOAD Input Note The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator ...

Page 19: ...m 10A to 90A User s manual 19 Size S7 Standard version 60A 90A L2 N L1 L2 N L1 SSR T1 A2 A1 L1 POWER UNIT LOAD Input Note The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator ...

Page 20: ... 6 1 2 3 4 5 8 L1 POWER UNIT C T LOAD Input3 SSR 0 10Vdc 4 20mA Note 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator 2 With AC power supply it s not possible connect the zero terminal of Analogue Input to the earth 3 A series connection between analogue inputs of the units is not possible 4 See par HB alarm contact The Current Transformer C T must ...

Page 21: ...3 SSR 0 10Vdc 4 20mA Note 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator 2 With AC power supply it s not possible connect the zero terminal of Analogue Input to the earth 3 A series connection between analogue inputs of the units is not possible 4 See par HB alarm contact The Current Transformer C T must be mounted only with the HB option and with...

Page 22: ...ure 7 1 HB alarm contact only with the HB option CD3000S up to 25A is supplied with Heater Break HB alarm contacts normally opened NO and normally closed NC for the other sizes instead the contact standard of alarm is normally opened NO In normal conditions without alarm and with auxiliary power supply the contact to the terminals has opened relay coil energized In alarm condition or without auxil...

Page 23: ...CD3000S gives the maximum voltage output all LEDS are on this means that calibration procedure is active The values of voltage and current are stored in memory After a minute the CD3000S comes back to the initial situation If load current decreases for partial or total load failure sensitivity 20 the yellow LED become ON and alarm relay change status If CD3000S is still in conduction with no input...

Page 24: ...ause switches Thyristor at zero voltage crossing ZC without EMC interferences Analog input is necessary for BF and can be decided how many complete Cycle we want at 50 of power demand This value can be 4 8 or 16 complete Cycles 8 JP1 JP6 JP2 JP2 JP3 JP6 G1 K1 K2 G2 JP1 JP3 JP4 CN1 CN2 JP5 JP4 JP5 K1 K2 G2 JP4 35A 45A 60A 90A JP5 Firing Type JP4 JP5 BF4 Open Open BF8 Close Open BF16 Open Close ...

Page 25: ...ng mode is used with Logic Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage SSR from controller VOLTAGE SUPPLY V LOAD VOLTAGE V ...

Page 26: ...the complete product code However if you wish to change the input type ex from 0 10V to 4 20mA set the jumpers as below represented and then do the Input calibration procedure 9 JP1 JP6 JP2 JP2 JP3 JP6 G1 K1 K2 G2 JP1 JP3 JP4 CN1 CN2 JP5 JP4 JP5 K1 K2 G2 JP6 C B A JP3 JP2 C B A JP3 JP2 C B A JP6 C B A 35A 45A 60A 90A Input JP2 JP3 JP6 SSR Open B C A B 0 4 20mA Close A B B C 0 10V Close B C B C ...

Page 27: ...ushed and give the power supply Release key when red and yellow led are ON Yellow and Red leds are flashing Wait for more than 10 sec from start flashing yellow and red leds Within 10 sec from start flashing yellow and red leds push again momentary CALKey The leds will stop flashing SSR ANALOG INPUTTYPE SSR Input is tuned Yellow led only is flashing apply 0 input Signal I E 0V for 0 10V 4mAfor 4 2...

Page 28: ...A 50 2000 1 60A S7 FFH2258 FU2258 80A 80 6550 1 90A S7 FFH2258 FU2258 125A 125 14000 1 Fuses and Fuse Holder Code for UL Standard version only Size 200 kARMS Symmetrical A I C Quantity for each phase Fuse Holder Code Fuse Code Total Current ARMS I2 t A2 sec Vac 2x10A S0 FFH1038 FU1038 16AUL 16 150 600 2 15A S0 FFH1038 FU1038 16AUL 16 150 600 1 25A S0 FFH1038 FU1038 32AUL 32 600 600 1 35A S3 FFH145...

Page 29: ...CD3000S 1PH from 10A to 90A User s manual 29 86 81 37 58 17 8 45 95 5 49 42 5 69 27 45 117 5 112 43 70 36 45 0 5 146 75 35 25 5 118 40 3 117 87 8 57 6 5 Fuse Holder size 10 25A 60 90A 90A UL 35 45A ...

Page 30: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...