CD Automation M-RX2-280, User Manual

Page 1: ...USER S MANUAL Rev 05 2021 008 M RX2 280 2PH 280A CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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Page 3: ...Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947 4 3...

Page 4: ...ol Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appears with ...

Page 5: ...t and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verify ground is within im...

Page 6: ...The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Toute appl...

Page 7: ...ion RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support team to de...

Page 8: ...6 6 2 Input features 16 6 3 Output features power device 16 6 4 Fan Specification 16 6 5 Environmental installation conditions 16 6 6 Derating Curve 17 6 7 Calculating flow capacity of the fan 17 Installation 18 7 1 Dimensions and weight 19 7 2 Fixing holes 19 Wiring instructions 20 8 1 Removing the cover 20 8 2 Power cable torque suggested 20 8 3 Power cable dimensions suggested 20 8 4 Cable dime...

Page 9: ...l Uses 38 10 2 Communicating with Power Controllers 38 10 3 Recipes 38 10 4 How to 38 10 5 Using the Configurator 40 10 6 Software General information 42 Firing type 48 11 1 Zero Crossing 48 11 2 Burst Firing 48 Control Mode feed back 49 Electronic boards 50 13 1 Supply the Electronic Board 50 RS485 Serial port 51 14 1 FIELD BUS Module 51 Internal Fuse 52 9 15 14 13 12 11 10 ...

Page 10: ...ge of options from simple single phase to complex three phase loads to 600V 100kA short circuit current rating SCCR Not reviewed by UL Enables greater protection in the event of a short circuit c UL 508 Listed PRELIMINARY to be tested Shortens project schedules agency testing and expenses Control modes contactor voltage current or power Satisfies a wide range of demanding thermal applications Load...

Page 11: ...llow the instructions on the screen Run the software configurator and set the correct serial port number by menu setting serial com port number 2 To connect the unit at the PC it s necessary to use the micro USB 2 0 Modbus RTU cable USB connection need a driver to work properly you can find it from our site However the configuration software installer will install as default the correct driver wit...

Page 12: ...al Current of the load by a REVEX Display version Option code 0 4 5 6 on Digit 12 using the frontal keypad Operator menu or Thyristor configurator software b REVEX NO Display version Option code 1 2 3 7 on Digit 12 using Thyristor configurator software The Unit is ready to work The auxiliary voltage supply of the REVEX unit must be synchronized with load voltage power supply If the Auxiliary Volta...

Page 13: ...ve load control on two phases V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on two phases V Nominal voltage of the load I Nominal current of the load P Nominal power of the load 4 V V I P 1 73V I P 1 73V ...

Page 14: ...uct has a fault please contact the dealer from which you purchased the product The identification label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 5 with display Option code 0 4 5 6 on digit 12 without display Option code 1 2 3 7 on digit 12 ...

Page 15: ...Loop 0 Voltage U Voltage Square Q Current I Current Square A Power VxI W External feedback X OPTION 12 description code Option code see below table FAN VOLTAGE 13 description code Fan 24Vdc 3 APPROVALS 14 description code CE EMC For European Market 0 LOAD TYPE 15 description code Normal Resistive Load with 3 Phase Star without neutral Connection 0 Normal Resistive Load with 3 Phase Delta Connectio...

Page 16: ...tage Uimp Latching current Max peak one cycle Leakage current FUSE I2T value Suggested A2s at500V Frequency range Power loss Thyristor Fuse Isolation Voltage Ui A V 480V 600V mAeff 10 msec A mAeff tp 10msec Hz I Inom W Vac 280 24 600 1200 1600 300 5000 15 125000 47 70 350 2500 6 4 Fan Specification Supply 24Vdc Power 14W 7W for 2 Fans 6 5 Environmental installation conditions Ambient temperature 0...

Page 17: ... Altitude thyristor fuse power loss 0 100 meters f 3 1 m3k Wh ta ambient temperature C 100 250 meters f 3 2 m3k Wh tc cabinet temperature C 250 500 meters f 3 3 m3k Wh V fan air mass flow m3 h 500 750 meters f 3 4 m3k Wh f altitude coefficient see table on right The formulas used are for information only and is not a substitute for a proper thermal rating done by a qualified person 6 6 Derating Cu...

Page 18: ...ances inverticaland in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 7 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FAN in aspir...

Page 19: ...REVEX 2PH 280A User s manual 19 Size 2xS10 W mm 240 D mm 230 H mm 350 Weight kg 12 70 REVEX 2PH 2xS10 7 2 Fixing holes 7 1 Dimensions and weight W D H 6 5 mm 13 mm 215 mm 97 mm 335 mm 6 5 mm ...

Page 20: ...ocal regulations regarding electrical installation should be rigidly observed Use 75 C copper CU conductor only wire ranges AWG wire terminal type ZMVV terminal tightening torque in the table below 8 1 Removing the cover 8 8 2 Power cable torque suggested Current Connector type Torque Lb in N m Wire Range AWG kcmil Wire Terminal 280A Terminal Block M8 265 30 0 1 3 0 Copper wire Compact Solid Stran...

Page 21: ...nal Block M1 Terminal Description 1 Not connected 2 Not connected 3 Not connected 4 Not connected 5 24Vdc Auxiliary supply and Fan supply 6 24Vdc Auxiliary supply and Fan supply 7 Not connected 8 COM I Common Digital Input 9 Input command signal 0 10V 4 20mA POT 10 Input command signal 0 10V 4 20mA POT Terminal Description 11 0V GND 12 Output 10Vdc stabilized 1 mA MAX 13 RS485 B 14 RS485 A 15 DI1 ...

Page 22: ...e regulation Analog Inp 1 Analog SetPoint 2 3 M1 M1 L1 1 24Vdc Fan Supply AUX Supply 6 5 L2 N L1 T1 L3 T3 12 11 8 16 15 13 14 9 10 10 18 17 20 19 HB relay alarm NC NO C L3 Branch Circuit Protection 11 12 11 12 B A AUX MICRO USB 2 0 Analog Inp 2 Reference Ext FeedBack Indicative connection diagrams Refer to local regulations for proper system protection Warning ItisnotpossibletoremovetheM1connector...

Page 23: ...R Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max on time min 100 ms 8 7 1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable 12 11 8 15 16 9 10 Analog Input 1 SSR INPUT ...

Page 24: ...utput Power Average On the home page the keys are used as follows Press to Function Scroll through the parameters on the home page Local Remote Switch between local and remote set point for power demand Up Increment power demand set point when set to local Down Decrement power demand set point when set to local Press and hold for about two seconds to access the menus To view the status parameters ...

Page 25: ...sured values and basic settings including current voltage and set point Setup 2 Configure the power controller for the load Adv Setup 10 Configure the operation and performance of the power controller in the application Hardware 5 Configure the functions of the analog and digital inputs and outputs and the re transmission parameters Comm 3 Configure field bus communicating parameters Monitoring 0 ...

Page 26: ...on SCR SCR Temp Thermal Switch over temperature If you have the version without display all the functions shown on the display can be viewed via the configurator 1 Local Remote Flashing Power output set locally or via communications Off Power output set remotely via analog input 2 Enable On Output enabled Off Output disabled 3 Communications Flashing Active communications 4 Alarm On Active alarm O...

Page 27: ...criptions and other details of each parameter Operator Setup Advanced Setup Hardware Communication Monitoring Set Point Out Scale Firing Type Analog in 1 Port 1 Baud Dig in 1 Volts Out Nom Line V Min Cycle Analog in 2 Port 1 Addr Dig in 2 Current Nominal I Cycle Time An2 Funct Port 2 Baud Enable Power SP Select Feedback DI1 Functn Watchdog SP Source Volts In Pb Power DI2 Functn WD Reset Analog In1...

Page 28: ...es 0 to 1023 V 11 Read Only Power Indicates the average RMS power output 0 to 100 12 Read Only Volts In Indicates the average RMS voltage input 0 to 65535 V 47 Read Only Frequency Indicates frequency of the power input 0 to 655 35 Hz 9 Read Only Pwr Factor Indicates power factor of the output power 0 to 1000 102 Read Only Load Ω Indicates the resistance of the load 0 to 655 35 Ω 46 Read Only Out S...

Page 29: ... the set point is 5V and output scaling is 80 then the effective set point is 40 0 to 100 0 16 Read Write 100 80 60 40 20 0 0 20 40 60 80 100 Input O utput Scaling 100 Output Scaling 80 Output Scaling 40 Scaled Set Point Parameter Name Description Default Range Unit Modbus Address Par Type Nom Line V Set the nominal value for the line voltage input 220V 0 to 1023 V 37 Read Write Nominal I Set the ...

Page 30: ...ro Cross 1 Burst fire 3 DEFAULT Burst Fire 3 Parameter Name Description Default Range Unit Modbus Address Par Type Min Cycles Set the minimum number of On cycles and off cycles for burst firing 8 0 to 999 9 n 20 Read Write Cycle time Set the duration of one on off cycle in increments of 50mSec Applies to zero crossing 60 3 sec 0 to 255 0 to 12 75 sec 24 Read Write Feedback Choose the feed back typ...

Page 31: ... A larger settings yields a larger adjustment for a given deviation over a given time 50 0 to 255 27 Read Write HB Sense Set the threshold of resistance that activates the Heater Break alarm This setting is in percentage of the nominal load resistance 100 0 to 100 0 29 Read Write HB Delay Set a delay between when the resistance drops below the value set for a heater break sensitivity and when the ...

Page 32: ...V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Analog In 2 Choose the type of signal to be measured by analog input 2 1 105 Read Write Option Description Value 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address ...

Page 33: ...n 5 FastEn Fast Enable 8 DEFAULT Voltage Feed back 2 SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max on time min 100 ms Parameter Name Description Default Modbus Address Par Type DI2 Functn Choose how the signal detected by digital input 2 is used 0 33 Read Write Option Description Value Enable Enable power output 0 V Feedback Use voltage feed back when on 2 Local Rmt Local when on Remote when ...

Page 34: ...larm Note The power controller monitors for heater break or short circuit condition only when included in the option selected for Alarm Output Function 1 34 Read Write Option Description Bit Heater Break Heater Break 0 Short Circuit Short circuit 1 Therm SCR is over temperature 3 Communication Communication watchdog error 4 DEFAULT None Alarm Bitwise is allowed Parameter Name Description Default M...

Page 35: ...dress Par Type Port 1 Addr Set the address for the primary serial port 1 0 to 255 31 Read Write Port 2 Baud Choose the baud rate for the primary serial port 2 45 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default Modbus Address Par Type Watchdog Enable or disable the watchdog on the primary serial port 0 142 Read Write Option Value Off 0 On 1...

Page 36: ...ff 0 On 1 Parameter Name Description Modbus Address Par Type Dig In 2 Indicate the state of the signal to digital input 2 13 bit9 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Enable Indicate whether or not the power controller is enabled The enable signal must be on for the unit to output power to the load 14 bit2 Read Only Option Value Off 0 On 1 Parameter ...

Page 37: ...ase 7 RC 2 Two Leg three phase 8 RC 3 Three Leg three phase 9 RC 3P Three Leg three phase with phase angle capability 9999 Parameter Name Description Range Unit Modbus Address Par Type Max Voltage Indicates the maximum voltage rating of the power controller 0 to 1023 V 41 Read Only Max Current Indicates the maximum current capacity of the power controller 0 to 9999 A 62 Read Only Aux Voltage Indic...

Page 38: ...pplying power NOTE the power of the USB port is limited and not designed to power industrial cards so it manages to feed only the essential parts of the electronics For complete control you need to power up the auxiliaries of the power controller 10 3 Recipes A recipe is a file that store the settings of power controller s internal parameter It is used to save a power controller configuration or t...

Page 39: ... 3 phase power controller 4 Choose Serial Port From Setting Serial Port menu 5 In value Port select the COM port connected to the power controller see the note below 6 To verify communications click Test 7 Click OK NOTE to determine which port is connected to the power controller you can in the Windows Device Manager under Ports COM LPT looking for the COM port named LPC USB VCOM Port COMx where x...

Page 40: ...k Save button NOTE In the simple view the change are not live so to take effect the change in simple section is necessary to download it following download procedure 10 5 2 To edit a setting in a recipe 1 Click Simple if not already on the simple view 2 Click Open existing recipe 3 Locate and select the recipe file and click Open 4 Click OK 5 Click the menu with the setting you want to change SETU...

Page 41: ... 1 Click Test if not already on the test view 2 Click Online 10 5 5 To log in on the test view to change the digitalinput and analog input functions 1 Click the Access Level value zero when logged out 2 Type the password 1111 3 Click OK 10 5 6 To log out the test view 1 Click the Access Level value 2 Click Log out 3 Click OK 10 5 7 To view data on the scope 1 Click Test if not already on the test ...

Page 42: ...se power controller MSG opens a serial communication message view Status Bar Indicates information such as time and date communications port and baud rate 10 6 2 Simple Section This section is used to create save upload and download recipes of parameters settings Can be used also to see the settings in a controller Simple page is the default page when select the model using the Model Button but if...

Page 43: ...o the power controller using the Download to unit option 10 6 3 Test Section This section is used to monitor and adjust the operation of the power controller in real time using RS485 or USB communication port After select the model is possible access to this section clicking the TEST tab below the main menu Operating on TEST Section Online button is the button to start or stop communication update...

Page 44: ...ter break alarm active TH indicator light on when the heat sink over temperature alarm is active I Lim indicator light on when the load current exceeds the current limit setting Unit Size Indicate the maximum rated current of the power controller Max Volt indicate the maximum rated voltage for the power controller V Aux indicate the voltage the auxiliary input is set to use for powering the electr...

Page 45: ...wer Request show the set point signal from analog input 1 The value is a percent of full scale or can be set with the reference slider Soft Start Time show the time over which set point changes are ramped Output Scaling show the scaling applied to the set point signal before it is used by the control loop Voltage indicator show the RMS load voltage Power indicator show the RMS load power Current i...

Page 46: ... Stop Play click toggle the live view or Hystorical view of graphic signal Scroll right click move the chart right to view older data The Actions to Clear to clear the data from the graph Save to save a JPEG image of the Load Analyzer window with the current trends Export to open a window that includes the trend graph and table with the currently displayed data that can be saved as a JPEG or expor...

Page 47: ...er settable options for the Configurator software Language Available Languages choose the language used in the software NOTE to activate the language change you need to close and open again the Configurator software Serial Port Set the serial port parameter Test click to test for communication with a power controller via the selected port Port select the computer s COM port to use to communicate w...

Page 48: ...rom temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage 11 2 Burst Firing The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 1 and 255 with input signal equal at 50 When is specified 1 the firing ty...

Page 49: ...mand This control mode compensates the voltage fluctuation of the incoming line supply I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes P VxI Power feed back The input signal is proportional to the power output This means that input signal become...

Page 50: ...ization signal between terminals 1 and 3 The voltage used on Terminal 1 and 3 must be the same of load voltage L1 L2 N Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources Terminal M1 Description 1 Voltage for synchronization signal 2 Not used 3 Not used 4 Not used 5 24Vdc Auxiliary supply and Fan supply 6 24Vdc Auxiliary supply ...

Page 51: ... 00 is used for different configurations 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ORDER CODE T U R S 4 8 5 _ _ _ _ _ _ _ _ _ Addendum Manual available here https www cdautomation com download cd automation revex comm manuals ENG REVEX_14RX_profinet pdf Field Bus or Communication 8 9 10 description code note N 1 Modbus TCP N 1 Modbus RTU slave T C P N 1 ProfiNet IO N 1 Modbus RTU slave P N T N 1 Prof...

Page 52: ... Fuse The thyristor unit have internal fuse extrarapid at low I T for the thyristor protection of against the short circuits The Fuses must have I T 20 less than thyristor s I T The warranty of thyristor is null if no proper fuses are used Size 200 kARMS Symmetrical A I C Quantity for each phase Fuse CODE Total Current ARMS Vac FUSE I2 T value Suggested A2s at 660V 280A 2xS10 FU2055920 200 400 690...

Page 53: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...