CD Automation REVO S 2PH, User Manual

Page 1: ...L Rev 03 2019 2PH 001 M RS2 60 800 690V 690V from 60A to 800A CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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Page 3: ...ety Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947...

Page 4: ...ial Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appe...

Page 5: ...lé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verify ground is within impedance specifications This should be verified periodically AVERTISSEMENT Mise a la terre du régulateur de puissance par le biais de la borne de prise de terre de protec...

Page 6: ...ominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Toute application utilisant des réseaux NON SINUSOÏDAUX déformés ou perturbés peut compromettre le bon ...

Page 7: ...uthorization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support t...

Page 8: ...ronmental installation conditions 14 3 6 Derating Curve and Thermal conditions 14 3 7 Calculating flow capacity of the fan 14 Installation 15 4 1 Dimensions and weight 16 4 2 Fixing holes 17 Wiring instructions 18 5 1 Removing the cover 18 5 2 Line power and Load cable bar dimensions and torque suggested 18 5 3 Cable dimensions suggested of Earth and of the Command Terminals 19 5 4 Terminals Posit...

Page 9: ...nd alarms 25 Heater Break alarm and SCR short circuit 26 7 1 Heater break Calibration procedure 26 Input Setting 27 Burst Firing settings 28 Firing type 29 10 1 Zero Crossing 29 10 2 Burst Firing 29 Supply the electronic board 30 Internal Fuse 31 6 7 8 9 10 11 12 ...

Page 10: ... control on two phases with REVO S 2PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on two phases with REVO S 2PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load 1 I P 1 73V I P 1 73V V V ...

Page 11: ...re that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 2 ...

Page 12: ...e Range code 100 120Vac 90 to 135V Vac 1 200 208 230 240Vac 180 to 265V Vac 2 277Vac 238 to 330V Vac 3 380 415 480Vac 342 to 528V Vac 5 600Vac 540 to 759V Vac 6 690Vac 540 to 759V Vac 7 INPUT 9 description code SSR S 0 10V V 4 20mA A FIRING 10 description code Zero Crossing Z Burst Firing 4 Cycles On at 50 Power Demand 4 Burst Firing 8 Cycles On at 50 Power Demand 8 Burst Firing 16 Cycles On at 50...

Page 13: ...m min Digital Input 4 24Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max duty cycle min 100 ms 3 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max peak one cycle Leakage current FUSE I2T value Suggested A2s at690V Frequency range Power loss Thyristor Fuse Isolation Voltage Ui A V 480V 690V mAeff 10msec A mAeff tp 10msec Hz I Inom W Vac 60...

Page 14: ...e units in specification are referred to continuos service at 40 C ambient temperature For higher temperature multiply the nominal current times derating coefficient K here represented 3 7 Calculating flow capacity of the fan Allthe thyristorunitswhen are in conduction produces power loss that is dissipated inside cubicle in terms of heating Due to this fact the internal temperature of cubicle is ...

Page 15: ...nimum distances in vertical and in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FA...

Page 16: ...eight REVO S 2PH 60A 90A S11 W 137mm H 440mm D 270mm Weight 10 5Kg REVO S 2PH 120A 210A S13 W 262mm H 440mm D 270mm Weight 18Kg REVO S 2PH 800A S16 W 275mm H 560mm D 270mm Weight 22 5Kg REVO S 2PH 300A 700A S14 W 262mm H 520mm D 270mm Weight 22 5Kg W W W W D D D D H H H H ...

Page 17: ...ser s manual 17 4 2 Fixing holes REVO S 2PH 300A 700A S14 REVO S 2PH 60A 90A S11 REVO S 2PH 800A S16 REVO S 2PH 120A 210A S13 7 12 7 12 7 7 12 12 222 490 7 12 7 12 7 7 12 12 235 530 7 12 7 12 7 7 12 12 97 410 7 12 7 12 7 7 12 12 222 410 ...

Page 18: ...5 52 6 UL Listed ZMVV Copper Tube Crimp Lug 120A S13 Terminal Block M8 177 20 0 2 35 66 4 UL Listed ZMVV Copper Tube Crimp Lug 150A S13 Terminal Block M8 177 20 0 0 50 106 UL Listed ZMVV Copper Tube Crimp Lug 180A S13 Terminal Block M8 177 20 0 00 70 133 UL Listed ZMVV Copper Tube Crimp Lug 210A S13 Terminal Block M8 177 20 0 000 90 168 UL Listed ZMVV Copper Tube Crimp Lug 300A S14 Power field wir...

Page 19: ...60A S11 16 6 M8 0 50 18 90A S11 16 6 M8 0 50 18 120A S13 16 6 M8 0 50 18 150A S13 25 4 M8 0 50 18 180A S13 25 4 M8 0 50 18 210A S13 25 4 M8 0 50 18 300A S14 50 1 M8 0 50 18 400A S14 50 1 M8 0 50 18 450A S14 70 1 0 M8 0 50 18 500A S14 70 1 0 M8 0 50 18 600A S14 70 1 0 M8 0 50 18 700A S14 70 1 0 M8 0 50 18 800A S16 70 1 0 M8 0 50 18 5 4 Terminals Positions Open and flip the cover M1 M2 ...

Page 20: ...tput Phase 2 Not controlled by the thyristor only S14 T3 Load Output Phase 3 5 5 1 Bar dimensions S14 Current A B C D E F G H M 300A S14 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 400A S14 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 450A S14 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 500A S14 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 600A S14 54mm 76mm 21mm 37mm 66mm 35mm 390mm 165mm M10 700A S14 54mm 76m...

Page 21: ...Connected 9 Output 10Vdc stabilized 1 mA MAX 10 0V GND Terminal Description 11 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 12 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 13 COM I Common Digital Input 14 Not Connected 15 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 16 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 17 Not Connected 18 Aux Voltage Supply for electronic...

Page 22: ...ltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer as designated 3 On phase L2 fuse not available for size 600 700A 4 For SSR input connection follow next page schematic M1 M1 M2 L3 L2 L1 18 15 16 20 AUX AUX T3 T2 T1 SLAVE OUT 3 4 9 10 13 5 6 12 11 3 1 2 8 NC NO C 7 24V GND 2 1 4 10 9 3 Function T...

Page 23: ...A 690V User s manual 23 5 7 1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max on time min 100 ms ...

Page 24: ...reaker or by fuse isolator The Fuse must be branch circuit protection For UL any listed UL branch circuit fuse would be acceptable as an external fuse following national electric code guide for resistive heating of 125 load current rating to protect external wires M2 M1 M2 M1 24V SLAVE OUT Analog Inp 1 0 10VDC 4 20mA ANALOG SET POINT Branch Circuit Protection Relay Thermal or SC HB Fan Power Suppl...

Page 25: ...ntact open or Over temperature on heat sink HB LED OFF Load OK LED ON Load Fault only with HB option 6 CAL BF 2 BF 4 BF 8 BF 16 Keep pressed for 2 sec Wait more than 10 seconds after power on The LEDs turn off for 2 seconds and the setting is displayed END The LEDs turn off for 4 seconds 0 10V 4 20mA 0 20mA SSR Keep pressed for 2 sec Wait more than 10 seconds after power on The LEDs turn off for 2...

Page 26: ...ated by pressing the keys simultaneously for 4 seconds The Heater Break calibration procedure is performed in this way The Unit gives the maximum voltage output The leds light up in sequence until the procedure is completed The current and voltage value is stored in memory After about 15 second the unit comes back to the initial situation If load resistance increase more than 20 sensitivity 20 the...

Page 27: ...equirements that are defined in the order code However if you need to to make changes you must follow the following procedure 8 0 10V 4 20mA 0 20mA SSR Keep pressed Release Remove auxiliary power supply Supply the Unit LED1 LED2 flashing for 3 sec END Press to save the configuration Press to choose the desired configuration ...

Page 28: ...ements that are defined in the Order Code However if you wish to change the Burst Firing cycles es from 4 to 8 you must follow the following procedure 9 BF 2 BF 4 BF 8 BF 16 Keep pressed Release Remove auxiliary power supply Supply the Unit LED3 LED4 flashing for 3 sec Press to save the configuration Press to choose the desired configuration END ...

Page 29: ...ke a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage 10 2 Burst Firing The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 1 and 255 with input signal equal at 50 When is specified 1 the firing type is Single Cycle Burst Firing is a method zero crossing...

Page 30: ...ansformer depends of the chosen Voltage in the order code 11 Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line voltage Transformer range Line voltage RS2_ _ _ _1 90 135V 100 120V 180 265V 200 208 220 230 240 RS2_ _ _ _2 180 265V 200 208 220 230 240V 342 528V 380 400 415 440 480 RS2_ _ _ _3 238 330V 277V 540 759V 600 690 Only Jumper JP3 is linked ...

Page 31: ...FM315 2 x 315 308000 338800 690 3 500A S14 2x FM315 2 x 315 308000 338800 690 3 600A S14 2x FMM450 2 x 450 420000 462000 690 2 700A S14 2x FMM450 2 x 450 420000 462000 690 2 800A S16 4x 20 559 20 250 4 x 250 352000 387200 690 2 I2T are multiplied for K value in function of Vac at 690V K is equal to 1 1 ex 15400 X 1 1 16940 At 660Vac K is equal to 1 Fuses replacement Open the cover and remove the s...

Page 32: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...