CD Automation REVO S 3Ph 300, User Manual

Page 1: ... 06 2022 3PH from 300A to 800A New version 2019 009 M RS3 300 800 CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

Page 2: ...ty Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947 ...

Page 3: ...ty Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947 ...

Page 4: ...l Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appear...

Page 5: ...te for the environment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verif...

Page 6: ...AUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Tou...

Page 7: ... first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support team to determine whether the issue can be resolved with telephone support How the RMA service works The RMA form and details a...

Page 8: ... Specification 14 3 5 Environmental installation conditions 14 3 6 Derating Curve and Thermal conditions 14 3 7 Calculating flow capacity of the fan 15 Installation 16 4 1 Dimensions and weight 17 4 2 Fixing holes 17 Wiring instructions 18 5 1 Removing the cover 18 5 2 Line power and Load cable bar dimensions and torque suggested 18 5 3 Cable dimensions suggested of Earth and of the Command Termin...

Page 9: ...eak alarm and SCR short circuit 28 7 1 Heater break Calibration procedure 28 Input Setting 29 Burst Firing settings 30 Firing type 31 10 1 Zero Crossing ZC with SSR input 31 10 2 Burst Firing BF with Analog Input 31 Supply the electronic board 32 Internal Fuse 33 6 7 8 9 10 11 12 ...

Page 10: ...l control on three phases V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on three phases V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Open Delta wiring with resistive load control on three phases V Nominal voltage of the load I Nominal current of the load P Nominal power of ...

Page 11: ... that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 2 ...

Page 12: ... 540 to 759V Vac 7 INPUT 9 description code SSR S 0 10V dc V 4 20mA A FIRING 10 description code Zero Crossing Z Burst Firing 4 Cycles On at 50 Power Demand 4 Burst Firing 8 Cycles On at 50 Power Demand 8 Burst Firing 16 Cycles On at 50 Power Demand 6 CONTROL MODE 11 description code Open Loop 0 FUSES OPTION 12 description code Fixed Fuses Std for all Units 40A F Fixed Fuses Std CT HB H FAN VOLTAG...

Page 13: ... Max Relay output for Heater Break Alarm 0 5A a 125VAC only with HB option 3 2 Input features Analogic Input V 0 10Vdc impedance 15 kΩ Analogic Input A 4 20mA impedance 100 Ω Potentiometer 10 kΩ min Digital Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3Hz Max duty cycle min 100 ms 3 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max ...

Page 14: ...urve max 50 C Storage temperature 25 C to 70 C 13 F to 158 F Installation place Don t install at direct sun light where there are conductive dust corrosive gas vibration or water and also in salty environmental Altitude Up to 1000 meter over sea level For higher altitude reduce the nominal current of 2 for each 100m over 1000m Humidity From 5 to 95 without condense and ice Pollution Level Up to 2n...

Page 15: ...he roof of the cabinet Procedure to size Fan air mass flow V see power loss for each thyristor and fuse mounted indicated in the manual related to the current Output feature and Internal fuse Chapter Qv total power losses w Altitude thyristor fuse power loss 0 100 meters f 3 1 m3k Wh ta ambient temperature C 100 250 meters f 3 2 m3k Wh tc cabinet temperature C 250 500 meters f 3 3 m3k Wh V fan air...

Page 16: ...mum distances in vertical and in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FAN ...

Page 17: ...ng holes 4 1 Dimensions and weight REVO S 3PH 300A 500A S14 REVO S 3PH 800A S17 REVO S 3PH 300A 500A S14 W 262mm H 520mm D 270mm Weight 22kg REVO S 3PH 800A S17 W 411mm H 560mm D 270mm Weight 51 6 kg 7 12 7 12 7 7 12 12 222 490 7 12 7 12 7 7 12 12 371 530 ...

Page 18: ...er and Load cable bar dimensions and torque suggested Current Connector Type Torque Cable Cable Terminal Bar Lb in Nm AWG mm2 kcmil 300A S14 Power field wiring Bus Bar with M10 screw 265 30 0 2 x 1 0 2 x 70 350 UL Listed ZMVV Copper Tube Crimp Lug Bus bar 30x6mm 350A S14 Power field wiring Bus Bar with M10 screw 265 30 0 2 x 1 0 2 x 70 500 UL Listed ZMVV Copper Tube Crimp Lug Bus bar 30x6mm 400A S...

Page 19: ...suggested of Earth and of the Command Terminals Current Earth Command Terminals Cable Screw Cable mm AWG M mm AWG 300A S14 50 1 M8 0 50 18 350A S14 50 1 M8 0 50 18 400A S14 50 1 M8 0 50 18 450A S14 70 1 0 M8 0 50 18 500A S14 70 1 0 M8 0 50 18 800A S17 70 1 0 M8 0 50 18 ...

Page 20: ...20 REVO S 3PH from 300A to 800A User s manual 5 4 Terminals Positions Open and flip the cover M1 M2 Size S14 M1 M1 Size S17 ...

Page 21: ...ecting the unit check that power and control cables are isolated from voltage sources Terminal Description L1 Line Input Phase 1 L2 Line Input Phase 2 L3 Line Input Phase 3 T1 Load Output Phase 1 T2 Load Output Phase 2 T3 Load Output Phase 3 REVO S 3PH 300A 500A S14 REVO S 3PH 800A S17 L1 L2 L3 T1 T2 T3 ...

Page 22: ...350mm 174mm M10 350A S14 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 400A S14 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 450A S14 54mm 76mm 21mm 37mm 66mm 35mm 390mm 165mm M10 500A S14 54mm 76mm 21mm 37mm 66mm 35mm 390mm 165mm M10 5 5 2 Bar dimensions S17 800A Current A B C D E F G H M 800A S17 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 A A B B M M M C D E F E F E F H BAR To other screw G ...

Page 23: ...ected 8 Not Connected 9 Output 10Vdc stabilized 1 mA MAX 10 0V GND Terminal Description 11 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 12 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 13 COM I Common Digital Input 14 Not Connected 15 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 16 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 17 Not Connected 18 Aux Voltage Supply fo...

Page 24: ...oad current rating to protect external wires 2 If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the load use an external transformer as designated 3 For SSR input connection follow next page schematic M1 M1 M2 L3 L2 L1 18 15 16 20 AUX AUX T3 T2 T1 SLAVE OUT 3 4 9 10 13 5 6 12 11 3 1 2 8 NC NO C 7 24V GND 2 1 3 10 9 Analog Inp 1 Analog SetPoint Branch...

Page 25: ... 7 1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms M1 9 6 5 13 12 11 10 Analog Input 1 SSR INPUT ...

Page 26: ...n For UL any listed UL branch circuit fuse would be acceptable as an external fuse following national electric code guide for resistive heating of 125 load current rating to protect external wires M2 24V S14 S17 Analog Inp 1 0 10VDC 4 20mA ANALOG SET POINT Fan Power Supply See order code for the value AUX Voltage Supply See order code for the value Branch Circuit Protection Relay Thermal or SC HB ...

Page 27: ...act open or Over temperature on heat sink HB LED OFF Load OK LED ON Load Fault only with HB option CAL 6 BF 2 BF 4 BF 8 BF 16 Keep pressed for 2 sec Wait more than 10 seconds after power on The LEDs turn off for 2 seconds and the setting is displayed END The LEDs turn off for 4 seconds 0 10V 4 20mA 0 20mA SSR Keep pressed for 2 sec Wait more than 10 seconds after power on The LEDs turn off for 2 s...

Page 28: ...ed by pressing the keys simultaneously for 4 seconds The Heater Break calibration procedure is performed in this way The Unit gives the maximum voltage output The leds light up in sequence until the procedure is completed The current and voltage value is stored in memory After about 15 second the unit comes back to the initial situation If load resistance increase more than 20 sensitivity 20 the H...

Page 29: ...uirements that are defined in the order code However if you need to to make changes you must follow the following procedure 8 0 10V 4 20mA 0 20mA SSR Keep pressed Release Remove auxiliary power supply Supply the Unit LED1 LED2 flashing for 3 sec END Press to save the configuration Press to choose the desired configuration ...

Page 30: ...ents that are defined in the Order Code However if you wish to change the Burst Firing cycles es from 4 to 8 you must follow the following procedure 9 BF 2 BF 4 BF 8 BF 16 Keep pressed Release Remove auxiliary power supply Supply the Unit LED3 LED4 flashing for 3 sec Press to save the configuration Press to choose the desired configuration END ...

Page 31: ...a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage 10 2 Burst Firing BF with Analog Input The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 1 and 255 with input signal equal at 50 When is specified 1 the firing type is Single Cycle Burst Firing is a me...

Page 32: ...as shown in the table below The range of the auxiliary voltage that can be set depends on the transformer mounted on the board see the ordering code on Digit 8 see table Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line voltage Transformer range Line voltage RS3_ _ _ _1 90 135V 100 120V 180 265V 200 208 220 230 240V RS3_ _ _ _2 180 265V 200 208 2...

Page 33: ...A S14 FUFMM700 700 294000 420000 660 1 800A S17 FU2055920 250 1000 246400 352000 660 4 I2 T are multiplied for K value in function of Vac at 500V K is equal to 0 7 ex 105000 X 0 7 73500 At 660Vac K is equal to 1 Fuses replacement Open the cover and remove the screws then replace it with the correct fuse use the screws with a proper suggested torque indicated below Type Screw Torque Lb in N m 300 8...

Page 34: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...