CD Automation Revo TC, User Manual

Page 1: ...egnano MI ITALY Tel 39 0331 577479 Fax 39 0331 579479 E Mail info cdautomation com WEB www cdautomation com USER S MANUAL Rev 12 2010 00005 Revo TC Temperature Controller Temperature Controller Temperature Controller Temperature Controller Part 1 ...

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Page 3: ...__ 17 7 TU Module Basic __________________________________________________ 18 8 Control Panel ____________________________________________________ 19 9 Display _________________________________________________________ 21 9 1 Indicators _________________________________________________________ 22 9 2 Possible outputs REVO TCM Temperature Controller only ___________________ 22 9 3 Possible outputs R...

Page 4: ..._______________________________ 55 17 3 Group INPUT inP ________________________________________________ 57 17 4 Group I O io ___________________________________________________ 59 17 4 1 Out 1 ________________________________________________________________________ 59 17 4 2 OUT 2 ________________________________________________________________________ 60 17 4 3 OUT 3 or Di 1 ____________________...

Page 5: ..._________________________________________________________ 106 20 3 5 Input 10 V Calibration __________________________________________________________ 107 20 3 6 Current transformer Input calibration_______________________________________________ 108 20 4 Calibration from serial _____________________________________________ 109 20 4 1 Input TC and LINEAR Input calibration__________________________...

Page 6: ... 117 22 16 10 mV measure Test______________________________________________ 118 22 17 60 mV measure Test______________________________________________ 118 22 18 4 mA measure Test_______________________________________________ 118 22 19 20 mA measure Test______________________________________________ 118 22 20 0 ohm measure Test______________________________________________ 119 22 21 300 ohm measur...

Page 7: ... 4 3 2000 Specifica sulle Immunità EN60947 4 3 2000 FULFILS THE REQUIREMENTS OF THE STANDARD Electrical safety Standard EN60947 1 2008 EN60947 4 3 2001 Generic Emission standard EN60947 4 3 2000 Generic Immunity standard EN60947 4 3 2000 CDAutomation dichiara che I prodotti sopra menzionati sono conformi alla direttiva CDAutomation declares that The products above mentioned they am conforming to t...

Page 8: ...d people to work in safety Protection Protection Protezione The unit have IP20 protection rating as defined by the specific international Is necessary consider the place of installation Earth Terre Messa a terra For safety the Thyristor unit with isolated heat sink must be connected to earth Earth impedance should be correspondent to local earth regulation Periodically the earth efficiency should ...

Page 9: ...uggestions contained in this manual are respected In respect to a good Engineering practice all inductive loads like solenoids contactor coils should have a filter in parallel Emissions Emission Emissioni All solid state power controllers emit a certain amount of radio frequency energy because of the fast switching of the power devices The CD Automation s Thyristor unit are in accord with the EMC ...

Page 10: ... che l unità a thyristor non abbia subito danni durante il trasporto In caso di danneggiamento notificarlo immediatamente al corriere The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered ...

Page 11: ...CD Automation srl pag 11 di 121 3 2 Order Code ...

Page 12: ...y From 5 to 95 without condense and ice Pollution Level Up to 2nd Level ref IEC 60947 1 6 1 3 2 4 2 Derating Curve 5 Installation Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product Verify that the product is the same thing as ordered The Thyristor unit must be always mounted in vertical posi...

Page 13: ...CD Automation srl pag 13 di 121 5 1 Dimensions and Weight REVO TC 1PH W mm H mm D mm Weight kg 72 121 185 1 15 5 2 Fixing holes ...

Page 14: ...I2 C DI O 2 2 OUT4 SSR DI2 NO DI O 2 3 OUT3 SSR DI1 C DI O 1 4 OUT3 SSR DI1 NO DI O 1 5 OUT2 SSR _ C _ 6 OUT2 SSR _ NO _ 7 TA _ _ _ _ 8 TA _ _ _ _ 9 OUT1 SSR _ C _ 10 OUT1 SSR _ NO _ Not available 6 2 Supply Terminal Terminal block M2 Terminal Description 11 Supply 24Vdc ac 12 Supply 24Vdc ac 6 3 Communication Terminal RS485 Terminal block M3 Terminal Description A RS485 A B RS485 B 6 4 Input Term...

Page 15: ...CD Automation srl pag 15 di 121 6 5 Connection Diagram Revo TC Basic Revo TC with flat wiring system Option ...

Page 16: ...16 di 121 Caution this procedure must be performed only by qualified persons See Out terminal chapter for more informations 2 Only with flat wiring system Option connect with proper cable RJ45 Cat 5E Patch Cable UTP as shown ...

Page 17: ...ht Code 0 15 m ICOC U5EB 001 0 3 m ICOC U5EB 003 GREE 0 5 m ICOC U5EB 005 GREE 1 m ICOC U5EB 010 GREE 2 m ICOC U5EB 020 GREE 3 m ICOC U5EB 030 GREE 5 m ICOC U5EB 050 GREE 7 5 m ICOC U5EB 075 GREE 10 m ICOC U5EB 100 GREE 15 m ICOC U5EB 150 GREE 6 6 Access to Ln Tn terminal Screw ...

Page 18: ...s the power supply and RS485 comms modbus RTU for up to max 10 REVO TC units Terminal block M1 Terminal Description 1 RS485 B 2 RS485 A 3 Global Output 4 Global Output Terminal block M2 Terminal Description 5 Not Used 6 Supply 24Vdc ac 7 Supply 24Vdc ac Terminal Block M3 for flat wiring system ...

Page 19: ...the previous group or parameter Configuration and ongoing operational and edit Decreases the value of the parameter currently displayed Operating with manual output Decreases the value of control output Automatic Operation If enabled after 3 sec the set point decreases FUNC Operating Release Avoid the Change of the value displayed through the upper LCD Accept the changed value Operating T 3 sec Sp...

Page 20: ...ual parameter Configuration during numeric editing Reaches the max min set for the current parameter FUNC MAN Operating t 3 sec Input in configuration mode FUNC Operating t 3 sec Lamp test FUNC Operating t 3 sec Input in calibration mode MAN Operativo Show on the display below the load current or SetPoint ...

Page 21: ...ent SP If properly enabled in the configuration you can increase or decrease the setpoint value directly from the operating mode To this should be button for 3 seconds taken down or At this point the change is enabled Each press of two buttons will cause the increase or decrease of the SP Failure pressure of either button for more than 5 seconds will stop the edit To resume editing the SP press ag...

Page 22: ...d also alarms breakdown leakage or loop break are in OFF state the assigned LEDs are On If the alarm 3 is in OFF state and one or more of the alarm of breakdown leakage or di loop break are in ON state the assigned LEDs flashes every 1 second If the alarm 3 is in ON state and one or more of the alarm of breakdown leakage or loop break are in ON state the assigned LEDs flashes every 0 5 seconds 9 2...

Page 23: ...to change and allows the FUNC key to enter the selected group For each parameter in the group selected the lower display shows the ID parameter as the upper display shows the current value to switch to other parameters of the group acts on the and Pressing the FUNC enter into modification of the displayed parameter the upper display starts flashing With the and changing the current value displayed...

Page 24: ...d by the leakage current value of output A character H followed by the output value of heating 0 100 A character C followed by cooling output value 0 100 A t character followed by the value of the cold junction temperature detected A v character followed by the firmware version Some information is only available if the instrument is properly configured The display returns to normal operating mode ...

Page 25: ...he integral action has not been previously excluded If the transfer AUTO MAN occurred during selftune at the return in the AUTO mode the instrument will operate in auto tuning adaptive abled OFF Mode the operator determines the release of relay heating if output in mA or V brings the power to 0 Displayed load current mode in this case does not change any control over the load but show the load cur...

Page 26: ...reverse La condizione di allarme viene segnalata in OR sul relè o sui relè assegnati all allarme 3 The loop break alarm is generated by the dedicated algorithm when the control output is at the minimum maximum value and the process variable changes in the time pre chosen of amplitude below the threshold set in the configuration The process variable must decrease if Control output to the minimum an...

Page 27: ...de heating cooling and SEcF parameter value The first four lines delineate the standard configuration OUT1 OUT2 condition Heating Cooling SEcF reverse direct reverse direct under range NO 0 ON OFF over range NO 0 OFF ON under range SI 0 ON OFF over range SI 0 OFF ON under range 1 SEcO SecO over range 1 SEcO SecO under range 2 standard standard over range 2 SEcO SecO under range 3 SEcO SecO over ra...

Page 28: ... srl pag 28 di 121 14 Programming Procedure 14 1 Programming procedure Diagram Figure 1 shows the state diagram of the programming process through which shows the strings displayed by the two front LCD display Fig 1 ...

Page 29: ... be activated Upper Display Stun Stun Stun Stun Lower Display On or Off AUXILIARY SETPOINT Upper Display SP1 SP1 SP1 SP1 Lower Display Setpoint value Range rL rH LOWER SETPOINT LIMIT Upper Display rL rL rL rL Lower Display Lower limit value Range LoSc LoSc LoSc LoSc rH rH rH rH UPPER SETPOINT LIMIT Upper Display rH rH rH rH Lower Display Upper limit value Range rL rL rL rL HiSc HiSc HiSc HiSc ...

Page 30: ...e of change applied to any positive change in setpoint Range 1 100 digit min Inf rate of change forced to a Step RATE OF CHANGE FOR NEGATIVE CHANGES OF SETPOINT Upper Display SPd SPd SPd SPd Lower Display Valore del rate of change applicato a ogni variazione negativa del setpoint Range 1 100 digit min Inf rate of change forced to a Step ...

Page 31: ... reset Upper Display mrSt Lower Display on Functioning To silence the active alarms stored press key F U N C ALARM1 THRESHOLD Upper Display AL1 Lower Display Actual value Range Process alarm Span limit Band alarm 0 500 Deviation alarm 500 500 HYSTERESIS ALARM1 Upper Display HSA1 Lower Display Actual value Range 0 1 100 0 of the span or 1LSD ...

Page 32: ...tion alarm 500 500 ISTERESI ALARM2 Upper Display HSA2 Lower Display Actual value Range 0 1 100 0 of the span or 1LSD ALARM3 THRESHOLD Upper Display AL3 Lower Display Actual value Range Process alarm Limit of span Band alarm 0 500 Deviation alarm 500 500 ISTERESI ALARM3 Upper Display HSA3 Lower Display Actual value Range 0 1 100 0 of the span or 1LSD ...

Page 33: ...n developed many different types of alarm for example alarms trends alarms group put alarms etc Here we will only considering alarms normally implemented on this controller The Functions of the alarms in the controller are 3 as follows 1 Process alarm or absolute 2 Band Alarm 3 Deviation Alarm 1 Process alarm or absolute The process alarm can be of two types A Up alarm B Low alarm Generally the pr...

Page 34: ...s called set point The band alarm is a type of alarm that can only be done on a Contolling system beacuse it links the value of the threshold on the Set point SP In the Band alarm the alarm threshold defines an area around the set point Again there are two possibilities A ON State when the measure is within the bandwidth SP SA M SP SA B ON State when the measure is outside the bandwidth M SP SA or...

Page 35: ...nd alarm For this reasons the deviation alarm acts as a process alarm where the alert threshold is added or removed from the set point Again there are two possibilities A deviation alarm Up M SP SA B Deviation alarm Down M SP SA Note The band and deviation alarms automatically moving the absolute value of the threshold when you change the set point value The process alarm however is indifferent to...

Page 36: ...rocess that goes ON at least 300 C value A and returns to OFF only when the measure has risen to 360 C B value In this case the setting of the threshold is 300 C In questo caso il valore di soglia da impostare è 300 C while the hysteresis have to be set equal to 60 C note The hysteresis value is expressed on the instrument in of full scale 14 3 3 Alarm Out Generally the state of an alarm is made v...

Page 37: ...ent is switched off or not working reverse action 14 3 5 Resetting of an Alarm The alarms we have seen are based on the concept that when the measure falls in the OFF area the alarm also goes OFF automatically In these cases it is said that the alarm is equipped with automatic reset In some cases it is preferable that the alarm still remains in the ON condition even after the measure is back in th...

Page 38: ...n many cases the alarm produces a physical action on the system Obviously however the alarm is usually set to report defects when the system is fully operational The conditions of the plant startup or after a set point change does not satisfy the condition fully operational and can cause unwanted alarmi To avoid unwanted alarms were studied different solutions according to the type of system where...

Page 39: ...Selftune with O2Fn Cool LPb1 HPb HYSTERESIS available only with ON OFF CntF onoF miSC group of configuration Upper Display HYS Lower Display Actual value for ON OFF Range 0 1 10 0 of span or 1LSD INTEGRAL TIME available only with PID or PI CntF onoF miSC group of configuration Upper Display ti Lower Display Actual value Range 00 01 20 00 mm ss Beyond the maximum value on display the integral actio...

Page 40: ... Upper Display td Lower Display Actual value Range 00 01 10 00 mm ss With selftune activated the derivative time is equal to tI 4 INTEGRAL PRELOAD availabele only with PID or PI CntF onoF miSC group of configuration Upper Display iP Lower Display Actual value Range With O2Fn Cool 0 100 With O2Fn Cool 100 100 ...

Page 41: ... Range 0 20 1 00 When selftune is active and rCEn On the range become PAL AIr 0 85 1 00 PAL OIL 0 80 0 90 PAL H2O 0 30 0 60 DEAD BAND OVERLAP through HEATING COOLING OUTPUT available only with PID oe PI CntF onoF miSC group of configuration with at least one output set as cooling Upper Display oLAP Lower Display Valore attuale Negative values indicate dead band positive values indicate overlap Ran...

Page 42: ...T OUTPUT Upper Display oLH Lower Display Actual Value Range With O2Fn Cool 0 100 With O2Fn Cool 100 100 TIME OF CICLE OUT2 available only with at least one output set as heating not analogic Upper Display CY2 Lower Display Actual Value Range 1 200 seconds MAXIMUM RAMP UP VARIATION ON OUTPUT Upper Display rnP Lower Display Actual Value Range 1 25 for second Over the max value the display show inf a...

Page 43: ...hold value is equal to 0 1A for range up to 20A 1A to 20A to 100A range HYSTERESIS VALUE FOR BREAK DOWN ALARM available only if HCEn On Upper Display HbdH Lower Display Actual Value Range 0 1 0 THRESHOLD VALUE FOR SHORT CIRCUIT ALARM available only if HCEn On Upper Display SCA Lower Display Actual Value A Range 0 FULL SCALE see HCHS Note When OUT1 relay is in unexcited state the instrument measure...

Page 44: ...ed FUNCTION COMMAND AUTO MANUAL available only if is present a contact module or digital IO on Input1 or Input2 and if one of the two input is configured by command Auto Manual Upper display mnoP Lower display Actual Value Range Sutc Command from Input Serh Command from key penel or serial FUNCTION COMMAND SP SP1 available only if is present a contact module or digital IO on Input1 or Input2 and i...

Page 45: ...e only if is present a contact module or digital IO on Input1 or Input2 and if one of the two input is configured for alarm silencing Upper display AroP Lower display Actual Value Range Sutc Command from Input Serh Command from key penel or serial COMMANDO CONTROL GROUP SELECTION available only if is present a contact module or digital IO on Input1 or Input2 and if one of the two input is configur...

Page 46: ...t 1 control parameters PROPORTIONALE BAND Upper display Pb1 Lower display Actual Value Range No selftune with O2Fn Cool 1 0 100 0 of span No selftune with O2Fn Cool 1 5 100 0 of span Selftune with O2Fn Cool LPb2 HPb Selftune with O2Fn Cool LPb1 HPb HYSTERESIS available only with ON OFF CntF onoF group miSC of configuration Upper display HYS1 Lower display Actual Value for ON OFF Range 0 1 10 0 of ...

Page 47: ...xcluded With selftune activated the lower limit is given by Lti DERIVATIVE TIME available only with PI CntF Pi group miSC of configuration Upper display td Lower display Actual Value Range 00 01 10 00 mm ss With selftune activated the derivative time is equal to tI 4 INTEGRAL PRELOAD available only with PID or PI CntF onoF group miSC of configuration Upper display iP1 Lower display Actual Value Ra...

Page 48: ... 1 00 PAL OIL 0 80 0 90 PAL H2O 0 30 0 60 DEAD BAND OVERLAP TRA HEATING COOLING OUTPUT available only with PID or PI CntF onoF group miSC of configuration e con o2Fn Cool Upper display oLAP1 Lower display Actual Value Negative value indicates the dead band positive value indicates the overlap Range 20 50 14 9 Group PAL2 PAL2 PAL2 PAL2 Pallet 2 control parameters See gruop 1 14 10 Group PAL3 PAL3 P...

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