CDN GS-6500IE, User Manual

Page 1: ...IMPORTANT Please make certain that persons who are to use this equipment thoroughly read and understand this user s manual prior to operation 2021 8 27 REV 01 ...

Page 2: ...ow the instructions carefully In doing so you will ensure the safety of yourself and that of others around you andyoucanlookforwardtoyourpurchasegivingyoulongandsatisfactoryservice CONTENTS SAFETYINFORMATION 2 CONTROLFUNCTION 3 PRE OPERATIONCHECK 6 OPERATION 7 PERIODICMAINTENANCE 11 TROUBLESHOOTING 14 STORAGE 15 SPECIFICATION 16 WIRINGDIAGRAM 17 ...

Page 3: ...erandchangeyourclothes When operating or transporting the machine be sure it is kept upright If it tilts fuel may leak from the carburetor or fueltank ENGINEANDMUFFLERMAYBEHOT Placethemachineinaplacewherepedestriansorchildrenarenotlikelytotouchthemachine Avoidplacinganyflammablematerialsneartheexhaustoutletduringoperation Keepthemachineatleast1m 3ft frombuildingsorotherequipment ortheenginemayover...

Page 4: ...auge 7 Muffler 8 Battery 9 Airfilter 10 Brakelever 11 Wheel 12 Oilfillercap 13 Oildrainplug 14 Chokerod 15 Fuelcock 16 Engineswitch 17 ACprotector15A 18 Australiaindustrialsocket30A 19 Ground earth terminal 20 ACreceptacle15A 21 USBOutput 22 DC12Vreceptacle 23 DCprotector 24 Datadisplayinstrument 25 Outputreset 26 Economycontrolswitch 27 Remotecontrol 2 3 4 6 5 7 13 12 11 10 8 1 9 16 15 25 24 23 2...

Page 5: ... ON the economy control unit control the engine speed according to the connected load The resultsarebetterfuelconnectionandlessnoise DCCIRCUITPROTECTOR The DC circuit protector turns off automatically when the load exceeds thegeneratorratedoutput CAUTION ReducetheloadtowithinspecifiedgeneratorratedoutputiftheDC circuitprotectorturnoff OUTPUT RESET Push reset button for continuous 2 seconds the gen...

Page 6: ...uelfromthetanktothecarburetor DATADISPLAYINSTRUMENT Normal ShortCircuit OverCurrent Maintenance HighVoltofACoutputwithE1ACindicated HighVoltDCmotherlinewithE2DCindicated LowVoltofACoutputwithE1ACindicated LowVoltofDCmotherlinewithE2DCindicated MCUHighTemperaturewithE3indicated IGBTHighTemperaturewithE4indicated LowOilwithyellowlighton FAULT DefectsorOverloadswithredlighton OUTPUT NormalRunningwith...

Page 7: ...ts into fuel Do notfill abovethe topofthefuel filter or it may overflow when the fuelheatsuplaterandexpands Wipeoffspiltfuelthoroughlybeforestartingengine Keepopenflamesaway CHECKENGINEOIL Make sure the engine oil is at the upper level of the oil filler hole Add oil asnecessary Removeoilfillercapandchecktheengineoillevel If oil level is below the lower level line refill with suitable oil to upper ...

Page 8: ...allthecoverandtightenthescrew NOTE Recommendedbattery 12V18AH OPERATION NOTE Thegenerator has beenshipped withoutengineoil Fill withoil or it willnotstart Donottiltthegeneratorwhenaddingengineoil Thiscouldresultin overfillinganddamagetotheengine STARTINGTHEENGINE NOTE Beforestartingtheengine donotconnecttheelectricapparatus A Electricstart 1 TurnthefuelcocklevertotheONposition 2 Pulloutchokerodtot...

Page 9: ...ure generator battery fullybecharged and at least charged eachtwomonths USINGELECTRICPOWER 1 ACAPPLICATION a ChecktheACpilotlampforpropervoltage b Turn off the switch es of the electrical appliance s before connectingtothegenerator c Inserttheplug s oftheelectricalappliance s intothereceptacle CAUTION Besuretheelectricapparatusisturnedoffbeforepluggingin Besurethetotalloadiswithingeneratorratedout...

Page 10: ...reset button to restore the power supplyofthegenerator CAUTION ThegeneratorACoutputautomaticallyresetswhentheengineisstoppedandthenrestarted The overload indicator light may come on for a few seconds at first when using electric devices that require a large startingcurrent suchasacompressororasubmergiblepump However thisisnotamalfunction 3 DCAPPLICATION option Thisusageisapplicableto12Vbatterychar...

Page 11: ...histurnedoffwhilechargingthebattery STOPPINGTHEENGINE 1 Turn off the power switch of the electricapparatus or disconnect any electricdevices 2 TurntheengineswitchtoSTOPposition Clickremoteswitchtothe position 3 TurnthefuelcocklevertoOFF CAUTION PlacetheengineswitchintheSTOPpositionifthegeneratorsetis notusedforalongtime IfitisplacedintheRUNposition theremotecontrolmoduleisin thestateofreceivingsig...

Page 12: ... and adjust when engine iscold FuelLine Check fuel hose for crack or damage Replaceifnecessary Exhaust System Check for leakage Retighten or replacegasketifnecessary Checkmufflerscreen Clean replaceifnecessary Carburetor Checkchokeoperation Cooling system Checkfandamage Starting system Checkrecoilstarteroperation Idlespeed Checkandadjustengineidlespeed Fittings Fasteners Check all fittings and fas...

Page 13: ...foreignmaterialentersthecrankcase Donottiltthegenerator whenaddingengineoil Thiscouldresultin overfillinganddamagetotheengine Cleantheoilfiltereveryother100hr AIRFILTER Maintaining an air cleaner in proper condition is very important Dirt induced through improperly installed improperly serviced or inadequate elements damages and wears out engines Keep the element always clean 1 Removethecover 2 Re...

Page 14: ...fueltankcapandfilter 2 Cleanthefilterwithsolvent Ifdamaged replace 3 Wipethefilterandinsertit WARNING Besurethetankcapistightenedsecurely MUFFLERSCREEN WARNING The engine and muffler will be very hot after the engine has been run Avoid touching the engine and muffler while they are still hot with anypartofyourbodyorclothingduringinspectionorrepair 1 Removethecover 2 Removethemufflerscreen Standard...

Page 15: ... Supplyfuel Fuelintank FueltankcapairventknobtoON fuelcockknobtoON Cloggedfuelline Cleanfuelline cloggedcarburetor Cleancarburetor 2 Engineoilsystem Insufficient Oillevelislow Addengineoil 3 Electricalsystems Poorspark Sparkplugdirtywithcarbonorwet Removecarbonorwipesparkplugdry Faultyignitionsystem Consultdealer 4 Compressioninsufficient Wornoutpistonandcylinder Consultdealer Generatorwon tproduc...

Page 16: ...NGINE 1 Remove the spark plug pour in about one tablespoon of SAE 10W30 or 20W40 motor oil into the spark plug hole andreinstallthesparkplug 2 Usetherecoilstartertoturntheengineoverseveraltimes withignitionoff 3 pulltherecoilstarteruntilyoufeelcompression 4 Stoppulling 5 Cleanexteriorofthegeneratorandapplyarustinhibitor 6 Storethegeneratorinadry well ventilatedplace withthecoverplaceoverit 7 Thege...

Page 17: ...8 64 Displacement 389cc Max Output 7 5kW 3600rpm Fuel RegularAutomobileGasoline FueltankCapacity 18 5liters RatedContinuousOperation 4h30min 100 Load Lubricatingoil SAE10W30 LubricatingoilCapacity 1 1liter StartingSystem ElectricStarter Remotestarter Ignitionsystem C D I SparkPlug Type F6RTC DIMENSION Netdimension L W H 750 537 630 Overalldimension L W H 800 590 670 NetWeight 89kg DryWeight 101kg ...

Page 18: ... BLOCK ELE VALVE ELECTRIC MAGNET ELECTRIC LOCK GROUND TERMINAL BL Bu BL W W G IGNITION CONTROLLER ECON SWITCH STEPPER MOTOR ASSY GRAY BLACK WHITE PI Gr PINK BL W ORANGE YELLOW O Y BL Bu BLACK BLUE BROWN RED Br R W WHITE G GREEN P PURPLE W BL P W IGNITION COIL BL O R Y G R BL P W Gr R BL Bu BL FUSE 5A O Y W R BL O R Y W BL Bu R W REMOTE UNIT RECTIFIER DC 12V OUTPUT Bu Bu Bu Bu Bu BL FUSE 15A R DC P...