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DIVISION OF ADVANCED SYSTEMS TECHNOLOGY, INC.

290 Pinehurst Drive • Huntsville, Alabama 35806

P.O. Box 1607 • Huntsville, Alabama 35807

Telephone: (256) 721-9090 • Fax (256) 721-9091

Call Toll Free: 1-800-253-2583

TROUBLES AND CURES

 

TROUBLES CAUSES 

CURES

The pump doesn’t reach the 

required pressure

•  valves have worn seats

•  suction hose with air pockets or irregular elbows

•  worn nozzles or with wrong diameter

  (see chart)

•  Clogged strainer

•  check valves

•  check hoses

•  check nozzles

•  clean strainer

The pressure gauge fluctuates

•  pump is sucking air, or air hasn’t been evacuated completely

•  valves blocked

•  start pump with the gun open, to evacuate 

the air and commutate

•  clean and change valves

Oil is changing color into white

•  Diaphragm failures. Stop pump immediately.

•  Drain the pump of oil. Dismantle the head 

and change diaphragms. Fill to the correct 

oil level.

Output drops and the pump is 

noisy

•  oil level is too low

•  top up with oil to correct level (halfway of 

the sump), when pump is operating

Oil comes out of the discharge 

pipe

•  one or more diaphragms are broken

•  Drain the pump of oil. Dismantle the head 

and change diaphragms. Fill to the correct 

oil level.

The pressure gauge fluctuates

The liquid flow is irregular

•  the air in the pulsation-damper is incorrectly set

•  check pressure in pulsation damper (see 

chart)

THIS WARRANTY IS IN LIEU OF ALL OTHER WRITTEN OR EXPRESS WARRANTIES AND REPRESENTA-

TIONS. ANY IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR 

PURPOSE ARE EXPRESSLY LIMITED TO THIS WRITTEN WARRANTY. CDS-JOHN BLUE COMPANY SHALL 

NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES.
Use of this product for any purpose other than its original intent, abuse of the product, and/or any modification to the 

original product is strictly prohibited by the manufacturer, CDS-John Blue Company. Any modification to the product 

should be approved by CDS-John Blue Company prior to use. CDS-John Blue Company will deny Warranty claims and 

liability in any situation involving misuse, abuse or modification. 
Each new machine or component manufactured by CDS-John Blue Company through original buyer is warranted by 

CDS-John Blue Company to buyer and to any party or parties to whom buyer may resell, lease or lend the equipment to be 

free from defects in material and workmanship under normal use and service. This obligation of CDS-John Blue Company 

under this warranty is limited to the repair or replacement of defective parts or correction of improper workmanship of 

any parts of such equipment which shall within one year from the date of CDS-John Blue’s original delivery thereof, be 

returned to CDS-John Blue’s factory, transportation charges prepaid and which CDS-John Blue Company shall determine 

to its satisfaction upon examination thereof to have been thus defective. When it is impractical to return the defective parts 

of such equipment to CDS-John Blue’s factory, then CDS-John Blue shall have no liability for the labor cost involved in 

repairing or replacing any such parts and shall be liable solely for supplying the material necessary to replace or repair the 

defective parts, provided that prior thereto CDS-John Blue Company shall have determined to its satisfaction that any such 

parts are thus defective.
This warranty shall not apply to any equipment which shall have been repaired or altered outside CDS-John Blue’s factory 

in any way so as to affect its durability, nor which has been subjected to misuse, abuse, negligence or accident, or operated 

in any manner other than in accordance with operating instructions provided by CDS-John Blue Company. This warranty 

does not extend to repairs made necessary by the use of inferior or unsuitable parts or accessories, or parts or accessories not 

recommended by CDS-John Blue Company. 
CDS-John Blue Company makes no warranties in respect to parts, accessories or components not manufactured by 

CDS-John Blue Company, same ordinarily being warranted separately by their respective manufacturers.
DIVISION OF ADVANCED SYSTEMS TECHNOLOGIES 

HUNTSVILLE, AL (256) 721-9090

165 Electronics Blvd., Huntsville, AL 35824

DIVISION OF ADVANCED SYSTEMS TECHNOLOGY, INC.

Summary of Contents for DP-74.1

Page 1: ...elephone 256 721 9090 FAX 256 721 9091 Call Toll Free 1 800 253 2583 DP 74 1 DP 74 1 GRI DP 90 1 DP 90 1 GRI DIAPHRAGM PUMP Parts Instruction Manual DP 74 1 DP 90 1 CDS JOHN BLUE COMPANY DIVISION OF A...

Page 2: ...TENT ABUSE OF THE PRODUCT AND OR MODIFICATION TO THE ORIGINAL PRODUCT IS STRICTLY PROHIBITED BY CDS JOHN BLUE COMPANY CDS JOHN BLUE COMPANY RESERVES THE RIGHT TO DENY WARRANTY OR LIABILITY CLAIMS IN A...

Page 3: ...dimensioned as required 5 Do not operate pump above 145 F 62 C liquid temperature 6 Provide adequate protection by placing guards around the moving parts such as the shaft and pulleys 7 Attach the pu...

Page 4: ...ll warranties Working pressure should be selected with the discharge line closed and all liquid in by pass While the pump is running check the oil level in sight glass This acts as an emergency indica...

Page 5: ...ley check alignment of the two pulleys Maximum Transmission Ratio K Pump RPM After determining K you can establish the motor or pump pulley diam Motor Pulley Pitch Diam m p K K Pump Pulley Pitch Diam...

Page 6: ...rted perfectly into the groove all the way around Replace the heads and attach them with their bolts Refill pump with oil through the glass and rotate the shaft to distribute oil and fill to proper le...

Page 7: ...DP 74 1 And DP 74 1 GRI PUMP DIMENSIONS 6 239 9 4 1 51 2 0 219 8 6 201 7 9 2 2 8 29 5 1 25 4 9 145 5 7 l L J r J J CX L J J J Y L J 74 2 9...

Page 8: ...15 21 40 61 DP 74 1 7 OPTIONAL 47 48 49 OPTIONAL 46 16 J 9 10 1t I I...

Page 9: ...DP 03001726 CRANKSHAFT VF VERSION 1 13 DP 86290000 SCREW M8X55 4 40 DP 03003826 CRANKSHAFT RT2 VERSION 1 14 DP 03001461 MOUNTING RAIL 2 41 DP 81293300 BALL BEARING DIA 45X75X16 1 15 DP 80320000 O Ring...

Page 10: ...0500 OIL SIGHT GLASS 1 7 DP 86256600 SCREW 5 16 4 8 DP 85351100 FILLER PLUG 1 9 DP 86321200 SCREW M10X20 4 11 DP 31128409 GEAR BOX 1 12 DP 86256900 SELF LOCKING SCREW 3 14 DP 31072942 GEAR 1 15 DP 803...

Page 11: ...DP 90 1 And DP 90 1 GRI PUMP DIMENSIONS 10 238 9 4 72 2 8 201 7 9 29 5 1 9 0 lf LJ o I cu IUH 4 0 I...

Page 12: ...61 15 11 DP 90 1 OPTIONAL 46 OPTIONAL 47 48 49 31 29 30 sl 7 55 1 62 8 c P r I l w i ____ rr 9 10 11 14 13 i td 41 40 17 1 6 c...

Page 13: ...G 1 37 DP 17001361 COVER 1 11 DP 80320830 O RING 1 38 DP 80226410 OIL SEAL 1 12 DP 03000109 CRANKCASE 1 39 DP 03001561 SPACER 1 13 DP 86290000 SCREW V8X55 4 40 DP 03001826 CRANKSHAFT VF VERSION 1 14 D...

Page 14: ...0500 OIL SIGHT GLASS 1 7 DP 86256600 SCREW 5 16 4 8 DP 85351100 FILLER PLUG 1 9 DP 86321200 SCREW M10X20 4 11 DP 31128409 GEAR BOX 1 12 DP 86256900 SELF LOCKING SCREW 3 14 DP 31072942 GEAR 1 15 DP 803...

Page 15: ...________________________________________ _______________________________________________________________________________ _______________________________________________________________________________...

Page 16: ...lving misuse abuse or modification Each new machine or component manufactured by CDS John Blue Company through original buyer is warranted by CDS John Blue Company to buyer and to any party or parties...

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