CECOR Sump Shark SA5 Series, Operations Manual & Parts List

Page 1: ...OPERATION MANUAL PARTS LIST MODELS SA5 HORIZONTAL TANK SERIES 90 600 GALLON ...

Page 2: ...4 1 CLEANING A SUMP 15 4 2 DISCHARGING FLUID FROM THE SUMP CLEANER 16 4 3 FILTER 16 4 3 1 F10 FILTER 17 4 3 2 F23 FILTER 19 4 4 CLEANING THE SUMP CLEANER 23 SECTION 5 MAINTENANCE 24 5 1 DAILY MAINTENANCE 25 5 2 WEEKLY MAINTENANCE 25 5 3 MONTHLY MAINTENANCE 25 5 4 SEMI ANNUAL Error Bookmark not defined SECTION 6 TROUBLESHOOTING 26 SECTION 7 REPAIR PARTS LIST 27 7 1 WHEELS CASTER 27 7 1 1 PTL PUSH T...

Page 3: ...3 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 7 4 TANK CONNECTIONS GAUGE PUMP CONSUMABLES 32 SECTION 8 WARRANTY 35 SECTION 9 RECORD MODEL SERIAL NUMBER 37 ...

Page 4: ...LD NOT BE USED WITH FLAMMABLE FLUIDS FUELS PAINT SOLVENTS ETC CORROSIVE TOXIC OR REACTIVE MATERIALS DO NOT USE IN EXTRA HIGH TEMPERATURE OR SPARK HAZARD ENVIRONMENTS OVENS WELDING AREAS ETC CLEAN TANK THOROUGHLY ON A FREQUENT BASIS ESPECIALLY WHEN PUMPING DIFFERENT TYPES OF COOLANTS AND SOLIDS OF DIFFERENT MATERIAL WE RECOMMEND SEPARATE TANK UNITS FOR DIFFERENT SERVICES AND SEGREGATED HANDLING OF ...

Page 5: ...SI REGULATOR AND RELIEF VALVES ARE SET BEFORE SHIPMENT AND SHOULD NOT BE CHANGED AS THE USE OF EXCESSIVE PRESSURE COULD CAUSE SERIOUS INJURY OR DAMAGE OPERATING DISCHARGE PRESSURE IS 6 PSI DO NOT ATTEMPT TO OPEN POT LID CLEANOUT OR BLEED OFF CAP BEFORE RELIEVING PRESSURE IN THE TANK BLOCK WHEELS OF THE MACHINE TO PREVENT UNINTENTIONAL MOVEMENT WEAR SAFETY GOGGLES TO PROTECT EYES FROM SPLASHING LIQ...

Page 6: ... 2 1 UNIT IDENTIFICATION WHEN ORDERING PARTS OR ASKING QUESTIONS REGARDING YOUR SUMP SHARK IT IS IMPORTANT TO HAVE THE MODEL AND SERIAL NUMBER OF THE UNIT THE MODEL AND SERIAL NUMBER CAN BE FOUND ON THE SHARK S NAMEPLATE LOCATED ON THE BACK PANEL OF THE PUMP BASE NAME PLATE ...

Page 7: ...BER THE MODEL NUMBER IDENTIFIES YOUR SHARK AND INDICATES STANDARD FEATURES ON YOUR MACHINE THE SERIAL NUMBER IDENTIFIES YOUR SPECIFIC SHARK AND WILL HELP IDENTIFY ANY SPECIAL FEATURES THAT MAY BE UNIQUE TO YOUR SUMP SHARK THE SERIAL NUMBER IS LOCATED ON THE NAMEPLATE ...

Page 8: ...8 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 2 3 SUMP CLEANPER FEATURES DISCHARGE PORT SUCTION PORT VACUUM PRESSURE SELECTOR VALVE VACUUM PRESSURE GAUGE AIR SUPPLY VALVE REMOVEABLE TOOLBOX ...

Page 9: ...INSTALL OF THE DISCHARGE VALVE AND QUICK DISCONNECT ADAPTER USE PIPE SEALANT ON ALL JOINTS AND TIGHTEN SECURELY 3 2 LOOSE ITEMS SOME ITEMS MAY BE PACKAGED IN A BOX LOCATED ON THE SHIPPING PALLET PACKAGES WITH FILTER BASKET OR FILTER ASSEMBLIES WILL HAVE FILTERS INSTALLED PLEASE REVIEW YOUR PACKING LIST TO SEE WHAT ADDITIONAL ITEMS YOU WILL BE RECEIVING ...

Page 10: ...ARTS LIST Rev 6 2020 POLY STRAINER BAG COARSE STRAINER BAG FINE STRAINER BAG FLARE NOZZLE STRAIGHT NOZZLE FLEX NOZZLE CLEANOUT DOOR 90 175 F10 BASKET ASSEMBLY QUICK DISCONNECT COUPLER SUMP CLEANER HOSE TOOLBOX AIR HOSE 1 2 x 20 ...

Page 11: ...DISCHARGE PORTS 2 YOU ARE REQUIRED TO SUPPLY AIR CONNECTIONS THAT FIT YOUR AIR SYSTEM THE SHARKS AIR LINE TERMINATES IN NPT PIPE THREAD THE SHARK REQUIRES A MINIMUM 3 8 DISCONNECT FOR OPTIMAL PERFORMANCE BLOW OFF CONNECTIONS ARE TOO LIMITING ON THE AIR SUPPLY REDUCING PERFORMANCE DISCHARGE PORT SUCTION PORT ...

Page 12: ...12 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 3 RUN THE UNIT IN SUCTION MODE WITH AIR SUPPLY VALVE IN THE OFF POSITION CONNECT THE AIR LINE TO YOUR SYSTEM TURN SELECTOR VALVE TO SUCTION ...

Page 13: ...NS MANUAL PARTS LIST Rev 6 2020 4 OPEN THE AIR SUPPLY VALVE THE VACUUM READING SHOULD INCREASE TO 20 26 HG 5 CLOSE AIR SUPPLY VALVE 6 RUN THE UNIT IN DISCHARGE MODE CHANGE THE PUMP TO TANK HOSE TO DISCHARGE CONNECTION ...

Page 14: ...SSURE READING SHOULD INCREASE TO 5 7 PSI 8 CLOSE AIR SUPPLY VALVE TURN SELECTOR VALVE TO SUCTION THE POSITIVE PRESSURE IN THE TANK WILL BE RELEASED THROUGH THE VACUUM SYSTEM IF PRESSURE NEEDS TO BE RELIEVED FASTER RUN UNIT ON SUCTION MODE TILL GAUGE READS 0 9 MACHINE IS READY TO USE ...

Page 15: ... FROM THE SOLID PARTICULATE IN THE SUMP BOTTOM TO A PRIMARILY FLUIDIC AREA THIS ACTION WILL CLEAR THE HOSE OF SOLIDS REDUCING THE CHANCES OF POSSIBLY PLUGGING THE HOSE 4 WHEN THE TANK IS FULL THE FLOAT CONTROL LOCATED INSIDE THE SUMP CLEANER WILL CUT OFF SUCTION TO THE PUMP ISOLATING THE PUMP FROM THE TANK PUMP WILL KEEP RUNNING WHEN THIS HAPPENS THE VACUUM READING WILL FALL TO ZERO INDICATING THE...

Page 16: ...ERRATIC FLUID FLOWS BE PREPARED TO SHUT OF DISCHARGE VALVE WHEN THIS OCCURS 4 3 FILTER 1 FILTERING OF THE FLUID IS SPECIFIC TO YOU SUMP CONDITIONS VARY DUE TO ALL THE VARIABLES THAT OCCUR IN A MACHINE TOOL SUMP WE INCLUDE MULTIPLE FILTER BAGS SO YOU CAN FIND WHAT WORKS BEST FOR YOUR APPLICATION FIRST CLEANING CAN BE ESPECIALLY DIFFICULT IF IT HAS NOT BEEN DONE ON A REGULAR BASIS WE SUGGEST STARTIN...

Page 17: ...SUMP CLEANER AND LET FILTER DRAIN FOR A FEW MINUTES BEFORE DUMPING 2 LOOSEN THE THREE 3 WING NUTS HOLDING THE POT LID IN PLACE 3 REMOVE FILTER USE THE SIDES OF THE COARSE AND FINE FILTERS TO LIFT FOR POLY FILTER USE THE HANDLES ON SIDES AND BOTTOM TO REMOVE 4 3 1 2 INSTALLING FILTER 1 PLACE EMPTY FILTER IN METAL PERFORATED BASKET ...

Page 18: ... MAKE SURE COTTON BANDING POLY FILTER OR SIDES OF FILTER ARE LYING ON POT LID GASKET COMPLETELY WITHOUT CREASES 3 RE INSTALL POT LID AND WING NUTS 4 5 WITH UNIT IN SUCTION MODE AND POT LID CAPPED TURN UNIT ON AND TO TIGHTEN WING NUTS THIS PROVIDES EQUAL PRESSURE ON THE POT LID GASKET CREATING BEST SEAL ...

Page 19: ...T RESULTS DISCHARGE LIQUID FROM SUMP CLEANER AND LET FILTER DRAIN FOR A FEW MINUTES BEFORE DUMPING 2 LOOSEN THE THREE WING NUTS ON FILTER ASSEMBLY 3 LIFT FILTER OUT OF SUMP CLEANER TANK USING HOIST OR FORKLIFT CAUTION KEEP HANDS AND FINGERS CLEAR OF POT OPENING IN SUMP CLEANER WHEN REMOVING FILTER ...

Page 20: ...TANCE BETWEEN BOTTOM OF FILTER AND CONTAINER BOTTOM OR D DIMENSION SHOWN IN FIGURE BELOW AND SHOULD BE APPROXIMATELY 2 TO 3 FEET ON F23 TO PREVENT DAMAGE TO FILTER SLEEVE WHEN DUMPED DRAINING FILTER BEFORE POSITIONING AND USING A CONTAINER WITH A DRY BOTTOM AND SUITABLE CAPACITY WILL HELP REDUCE POSSIBLE FILTER SPLASH BACK ...

Page 21: ...LTER BOTTOM 6 MOVE TO A SAFE DISTANCE FROM THE DUMPING ZONE APPROXIMATELY 7 FEET 7 PULL LANYARD TO RELEASE LATCH AND BOTTOM DOOR WILL OPEN DUMPING THE FILTER 8 AFTER FILTER SLEEVE IS EMPTY ROLL BOTTOM OF SLEEVE UP LOOSELY SO THAT THE BOTTOM END OF SLEEVE WILL BE CLOSED AND CLOSE BOTTOM DOOR ...

Page 22: ...LD UPPER 1 OF FILTER SLEEVE COLLAR OUT OVER LIP OF FILTER SO THAT THE GASKET IN LID WILL CLAMP IT IN PLACE 4 REPLACE FILTER LID AND TIGHTEN WING NUTS SECURELY 5 SUSPEND FILTER FROM HOIST OR FORKLIFT OPEN FILTER DOOR 6 PULL BOTTOM END OF FILTER SLEEVE DOWN AND FOLD UP LOOSELY SO THAT BOTTOM END OF SLEEVE WILL BE CLOSED 7 PLACE FILTER IN SUMP CLEANER AND TIGHTEN THE WING NUTS SECURELY ...

Page 23: ...Y DISCHARGING THE FLUID OUT OF THE SUMP CLEANER IS ALL THAT S NEEDED SOME SOLIDS WILL ACCUMULATE IN THE BOTTOM OF THE SUMP AND WILL REQUIRE A COMPLETE CLEANOUT OCCASIONALLY 2 THE SA5 HAS AN EASY TO REMOVE CLEANOUT DOOR AND CAN ACCESSED BY LOOSENING THE TWO WINGNUTS CLEANOUT DOOR WING NUTS ...

Page 24: ... IT IS IMPORTANT TO KEEP IT WELL MAINTAINED BELOW IS A MAINTENANCE GUIDE THAT WILL KEEP YOUR SUMP CLEANER IN TOP NOTCH DEPENDABLE CONDITION ANY WORN OR DAMAGED PART SHOULD BE REPLACED IMMEDIATELY CECOR STOCKS SUMP CLEANER PARTS AND MOST CAN BE SHIPPED THE SAME OR THE NEXT DAY CALL 1 800 356 9042 TO ORDER PARTS WING NUTS ...

Page 25: ...ME APPLICATIONS THE TANK MAY NEED TO BE CLEANED MORE FREQUENTLY ALWAYS CLEAN THE TANK BETWEEN PUMPING DIFFERENT TYPES OF FLUIDS OR MATERIALS 2 CLEAN AND INSPECT TANK FLOAT CONTROL SEE THAT THE FLOAT BALL SEALS AGAINST THE GASKET THE FLOAT CONTROL ASSEMBLY CAN BE ASSESSED THROUGH THE POT OPENING IN THE SUMP CLEANER 3 CLEAN THE FILTER BAG BY RINSING IT OUT IN LUKEWARM WATER 4 OPERATE THE 8 PSI PRESS...

Page 26: ...ed 40 Check for air flow out of the muffler Check tank selector valve and air supply for being completely open Check discharge hose for blockage Check for a build up of fines in tank bottom clean if necessary Check that cap is on suction port Air leakage check gaskets and loose connections Float Control Check float control clean or replace Excessive Foaming Consult coolant supplier Tank Turbulence...

Page 27: ...NUAL PARTS LIST Rev 6 2020 SECTION 7 REPAIR PARTS LIST 7 1 WHEELS CASTER 7 1 1 PTL PUSH TOW LIFT WHEEL TRANSPORT 90 200 GAL Ref Part No Description 1 SP 365 SWIVEL CASTER WITH POLY TIRED WHEEL 2 SP 553 WHEEL POLY TIRED 1 2 ...

Page 28: ...28 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 7 1 3 TW TOW WHEEL TRANSPORT 300 400 GAL Ref Part No Description 3 SP 270 SWIVEL CASTER WITH RUBBER TIRE 4 SP 271 WHEEL WITH RUBBER TIRE 3 4 ...

Page 29: ...29 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 7 1 4 TW TOW WHEEL TRANSPORT 500 GAL Ref Part No Description 3 SP 270 SWIVEL CASTER WITH RUBBER TIRE 5 SP 275 WHEEL WITH RUBBER TIRE 3 5 ...

Page 30: ...S MANUAL PARTS LIST Rev 6 2020 7 2 TANK PUMP Ref Part No Description 6 A220 750 TANK ASSEMBLY NEED TO SPECIFY GALLON CAPACITY AND TRANSPORT 7 A220 768 H TANK PUMP ASSEMBLY SA5 AIR 8 A220 760 TOOL BOX 90 200 ONLY 6 7 8 ...

Page 31: ...10 529C COARSE STRAINER BAG 1 cu ft 11 A210 529F FINE STRAINER BAG 1 cu ft 12 A220 149 FLARE NOZZLE 13 A210 474 STRAIGHT NOZZLE 14 A220 150 FLEX NOZZLE 15 A220 142 SUMP CLEANER HOSE16 ORANGE 16 A220 864 COUPLER ASSEMBLY 17 SP 262BN 2 COUPLER GASKET 18 SP 173 AIR HOSE x 20 19 A210 431 F10 BASKET ASSEMBLY 9 12 13 14 18 16 17 15 11 10 19 ...

Page 32: ...32 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 7 4 TANK CONNECTIONS GAUGE PUMP CONSUMABLES 28 27 21 29 26 23 20 17 25 24 22 ...

Page 33: ...ALE 22 SP 437K PRESSURE RELIEF 23 SP 195 VACUUM PRESSURE GAUGE 24 SP 483 VALVE BUTTERFLY 25 SP 464 BUTTERFLY SELECTOR VALVE 26 SP 465 BUTTERFLY VALVE 27 A210 305 POT LID GASKET 28 SP 373 SECURITY CHAIN 29 SP 104 WING NUT 30 SP 573 1 HOSE 31 SP 382 RUPTURE DISC 32 SP 559 MUFFLER 33 SP 375 QUICK DISCONNECT ADAPTER MALE THREADS 90 200 ONLY 33 30 32 31 ...

Page 34: ...34 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 300 600 ONLY Ref Part No Description 39 A210 165 CLEANOUT DOOR GASKET 40 A220 240 CLEANOUT DOOR ASSEMBLY 27 A210 305 POT LID GASKET 39 40 27 ...

Page 35: ... LID GASKET 47 A220 103 FILTER LID ASSEMBLY 48 SP 612 DISCONNECT ADAPTER 49 SP 373 SECURITY CHAIN 50 SP 611 PRESSURE SAFE CAP 51 SP 262BN 2 COUPLER GASKET 52 A220 645 F23 FILTER SLEEVE COARSE NOT SHOWN 53 A220 101 F23 FILTER SLEEVE GREEN POLY NOT SHOWN 54 A220 731 F23 FILTER SLEEVE FINE COTTON NOT SHOWN 45 46 47 48 49 50 51 ...

Page 36: ...36 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 SECTION 8 WARRANTY WARRANTY STATEMENT PLEASE PRINT OUR WARRANTY AT HTTPS CECOR NET CECOR WARRANTY ...

Page 37: ... SERIAL NUMBER WHEN YOU RECEIVE YOUR CECOR SUMP SHARK RECORD THE MODEL NUMBER SERIAL NUMBER AND DATE DELIVERED FOR YOUR RECORDS MODEL ________________________________________ SERIAL ________________________________________ DELIVERED ____________ ____________ ____________ ...

Page 38: ...38 SA5 OPERATIONS MANUAL PARTS LIST Rev 6 2020 ...