Cedima CF 22 E, Safety, Operating And Maintenance Instructions

Page 1: ...sue date 2016 09 21 Translation of the original operating manual CF 22 E Joint cutters Diamond drilling Table saws Wall saws Wire saws Hydraulic units Special machinery Operating manual maintenance manual and safety notes ...

Page 2: ...Technical Documentation Translation of the original operating manual All rights reserved according to DIN ISO 16016 No part of this document may be reproduced customised sent to another transmitted stored in a data storage device or translated into another language without obtaining prior written approval unless permitted under the copyright The information contained in this document can be change...

Page 3: ...sport Measured acoustic power level LWA 94 dB A Guaranteed acoustic power level LWA d 98 dB A Procedure for assessing the conformity RL 2000 14 EC Appendix V Hereby we confirm that in the sense of EC Directive 2006 42 EC Annex II 1 A dated 2006 05 17 modifications inclusive of the European Parliament and the Council the joint cutter CF 22 E from the year of manufacture 2009 complies with the follo...

Page 4: ... E EC Declaration of Conformity Chapter 1 Technical data and accessories Chapter 2 Description of the joint cutter CF 22 E Chapter 3 Basic safety instructions for joint cutters Chapter 4 Preparation and operation Chapter 5 Maintenance and care Chapter 6 Taking back disposal of the equipment Chapter 7 Troubleshooting What to do if Chapter 8 Terms of warranty ...

Page 5: ...ounting Ø 25 4 mm Drive pin Ø 8 0 mm Max saw blad clamping width 6 0 mm Cutting shaft rpm 1630 min 1 Max saw blade diameter 700 mm Max cutting depth 270 mm Cutting depth adjustment manually over a lockable hand crank threaded spindle Saw blade receptacle side right or left Feed manuell Water supply Pressurised water with GEKA connection Dimensions Length width height 1350 mm 660 mm 930 mm Weight d...

Page 6: ...on Uncertainties in measurement according to DIN EN 12096 A parameter calculator for determining the daily vibration rating daily vibration load A 8 can be found on the internet e g The German Accident Insurance DGUV and or the Trade Association sites BG DANGER Risk of being injured when exceeding the highest permissible daily vibration load At uninterrupted work with the CF 22 E the daily maximum...

Page 7: ...ve a cutting depth of 270 mm and thus allowing more demanding cutting works The construction in 3 easily transportable modules enables trouble free transport and the assembling of the CF 22 E at workplaces difficult to access Assembly and dismantling of the subassemblies is done in just a few steps no extra tools are necessary Figure 2 1 Separated in modules Figure 2 2 The weight distribution resu...

Page 8: ...shaft is mounted in two selfaligning pedestal bearings The precision engineered shaft has a 25 4 mm diameter blade mounting flange The front pointer which is mounted on the joint cutter frame enables the user to cut accurately along a line The water supply of the saw blade occurs over pressurised water from an external hose which is to be connected to the shut off valve using a Geka coupling The d...

Page 9: ...n The following designations or characters are used in the operating manual for particularly important information Note Special instructions regarding economic use The advice that follows after the Note symbol contains important information that differs from other text ATTENTION Special information regarding instructions and prohibitions for avoiding damage The advice that follows after the ATTENT...

Page 10: ... Additionally this operating manual with instruc tions including supervisory and reporting duties for taking special plant situations should be observed e g with regard to work organisation working procedures personnel used ect 3 2 2 4 The personnel charged with activities at on the machine must have read the operating manual prior to beginning work This is also especially applicable to per sonnel...

Page 11: ...commended by the manufacturer Pay attention to the danger of fire and explosion when filling the tank Do not spill fuel onto hot machine parts 3 2 4 6 Keep to the conditions given by the manufacturer concerning the connections for electricity and water 3 2 4 7 Make sure that the machine is only used when in a safe operative condition Only operate the machine when all safety equipment and safety re...

Page 12: ...of part and assemblies This work may only be carried out by specially trained personnel 3 2 4 30 Inform the operating personnel before the start of special and maintenance work Name the responsible supervisor 3 2 4 31 During all work concerning the operation adaption for production conversion or adjustment of the machine and its safety related equipment as well as inspection maintenance and repair...

Page 13: ...t not come near the cables DANGER TO LIFE Find out about the safe distances to be maintained 3 2 5 8 Work on the electrical system or equipment may only be carried out by a qualified electrician or by properly instructed personnel working under the supervision of a qualified electrician and in accordance with the applicable electrical engineering rules 3 2 5 9 Machine parts on which inspections ma...

Page 14: ...bent material for this purpose 3 2 9 7 Operating material and lubricants must not be allowed to seep into the soil or get into the public sewage system 3 2 9 8 Properly collect store and dispose of operating materials and lubricants which can no longer be used 3 2 9 9 Observe and follow the respective applicable laws and regulations for handling operating materials and lubricants and their disposa...

Page 15: ...ing the ring bolt The connecting plate must be located in the upper section of the threaded spindle Attach the blade guard Dismantling Proceed in reverse order to Assembling Figure 4 1 Bearing of the trolley Blade guard Spring cotter pin Rocker with motor and cutting shaft Arm extension of the hight adjustment Central bolt 4 1 2 Adjusting the push handle Release the ring bolts and pull out the pus...

Page 16: ...diameter is 700 mm Detailed information about the proper saw blade types and reducing rings are to be obtained from CEDIMA CEDIMA can not accept any warranty in case of incorrect use of diamond saw blades Complaints concerning diamond saw blades supplied by CEDIMA can only be accepted if the diamond segments show a minimum remaining segment height of 20 4 2 2 Lifting the cutting shaft DANGER Make ...

Page 17: ...is undamaged Before mounting the saw blade check it for possible dam ages Any damages missing diamond segments as well as untrue running exclude the use of the saw blade Mount the diamond saw blade and the clamping flange on to the cutting shaft and tighten the cutting shaft nut securely Make sure that the drive pin is properly inserted into the clamping flange Replace the blade guard and tighten ...

Page 18: ...w Pointer disc pointer wheel threaded rod with nut Figure 4 10 4 5 Connecting the water supply The joint cutter CF 22 E is provided with water via a GEKA coupling The water shut off valve which is located behind permits to stop or reduce the supply of water GEKA water connection shut off valve Figure 4 11 Only use water which is free from coarse pollution free of solids clean to prevent blockage o...

Page 19: ...rongly The losses in performance can be almost completely compen sated for by using appropriate cable cross sections Pay attention to the cross section equivalent to the lengths of the electric connections up to 20 m 5 x 4 mm up to 50 m 5 x 6 mm up to 100 m 5 x 10 mm Y 0 Y CF 22 E switched off Figure 4 12b Emergency stop button The saw blade will start rotating on operating the motor switch Make s...

Page 20: ...orward Start moving the joint cutter slowly and keep pushing forwards evenly Choose the feed rate in such a way so that the motor rpm is slightly reduced 4 9 Finishing cutting operations Move the joint cutter a little backwards in order to allow the diamond saw blade to turn freely in the cut Release the hand crank and raise the diamond saw blade out of the cut Keep the machine in its position Now...

Page 21: ... Remove dust and dirt with a lightly damp cloth Remove stubborn crusty sediment with a not too hard brush Wet cleaning ATTENTION Do not use high pressure cleaners respectively steam cleaners For safety reasons no water cleaning liquid may pen etrate the electric motor plugs and switch box with the star delta reversing switch Therefore cover or seal all openings casings plug con nectors etc which a...

Page 22: ...intenance and inspection inter vals refer to section 5 5 and let the repair works be carried out by a specialized workshop or by CEDIMA Thus you extend the life time of your joint cutter Coarse pitch thread tightening torque Nm acc to DIN ISO 262 matching the strength class 8 8 10 9 M 4 2 25 3 31 M 5 4 61 6 77 M 6 7 80 11 5 M 8 19 1 28 0 M 10 38 0 55 8 M 12 66 5 97 7 According to VDI directive 223...

Page 23: ... 4 V belt 3 3 5 3 4 3 4 Threaded spindle 2 3 4 Motor housing 1 Motor 3 7 Parking brake 3 3 5 4 Reachable connecting elements nuts screws 5 h Operating hours 1 Clean 2 Lubricate grease oil corrosion protection 3 Control visual inspections function 4 Change exchange 5 Retighten adjust change wear parts 6 Change as required 7 Legally required safety inspection see section 5 6 The description of the m...

Page 24: ...6 months every working day checking for faultless function by releasing the checking device operator Table 1B Repeated inspections of non stationary electrical installations and equipment Installation Equipment Control period standard values and maximal values Type of control Inspector non stationary electrical equipment if used extension cables and connecting cables with sockets or plugs connecti...

Page 25: ... the motor cannot be excluded NOTE An even tightening of the clamping nuts can be obtained by turning the nuts alternately each one turn Check the tension of the V belts refer to section 4 1 3 5 7 2 Changing the V belts The V belts should and or have to be replaced when further tensioning is no more possible and when they are damaged frayed porous DANGER Risk of jamming and crushing during chang i...

Page 26: ...gned for transport by crane Pay attention on the firm seat of all joint cutter compo nents tools Use the two push handle pipes and the rocker for lash ing Dismantle the joint cutter in the appropriate 3 parts see sect 4 1 1 Check all connection attachment elements and modules after transport for firm and correct seat 5 9 Longer periods out of service storage Note the above mentioned points for tra...

Page 27: ...ing technical progress reserved Maintenance and care Joint cutter CF 22 E 6 0 Taking back disposal of the equipment CEDIMA commits to take the joint cutter CF 22 E back for disposal The joint cutter is to be delivered free of charge at CEDIMA or at a point of acceptance appointed by CEDIMA ...

Page 28: ...t the respective network cable keep the network cable as short as possible roll off the cable drum Comply with specified connection values Bring the star delta switch further into the position Check the motor repair it replace it if necessary The motor has stopped Too high cutting pressure overload protection Motor overload switch defective Damage in electrical system Reduce the cutting pressure f...

Page 29: ...lt Change the V belt Replace insert the driving pin The saw blade has become coloured The saw blade is overheated The saw blade is subjected to excessive lateral friction Optimise the cooling water feed Reduce the feed rate Do not tilt the saw blade in the cut Chafing points on the saw blade The feed direction is not parallel to the saw blade The saw blade is overloaded Poor saw blade tension Do n...

Page 30: ...ith the manufacturer s operating manual Operation related wear is not a reason for claims to defects Wearing parts for the construction devices such as core drilling and sawing machines and special ma chinery as well as related general assemblies if available Feed and drive elements such as toothed racks gear wheels pinions spindles spindle nuts spindle bearings wires chains sprockets belts Seals ...

Page 31: ...ured the buyer is merely entitled to an abatement of the purchase price which in any other case is excluded We are not liable for compensation on account of a defect or damages subsequent to a defect unless these occur on account of an intention of a negligence whick we are responsible for 9 No guarantee is assumed for damages that have arisen of the following reasons a faulty installation b impro...

Page 32: ...nders diamond saw wires chamfering discs diamond saw chains diamond segments JOINT CUTTERS with petrol diesel or electric motor with or without automatic feed cutting depths from 120 to 900 mm CORE DRILL MACHINES hand or drill rig machines with electric or hydraulic drilling motor drill diameter from 12 to 1250 mm WALL ANDWIRE SAWS electric hydraulic and electro hydraulic wall saws with a cutting ...