Ceetec SP 250, User Manual

Page 1: ...1 27 Users guide Ceetec SP 250 ...

Page 2: ...5 2 Back pressure roller 9 5 3 Feeding with items 9 5 4 Nozzles 9 5 5 Brushes and screen shield 9 5 6 Forward drive 10 5 7 Test run and flow rate 10 5 8 Opening the lid 11 6 Cleaning 12 6 1 After use of water based products 12 6 1 1 All loose parts 12 6 1 2 The machine 12 6 2 After use of oil based products 13 6 2 1 All loose parts 13 6 2 2 The machine 13 6 3 Thorough cleaning of the machine befor...

Page 3: ...3 27 8 Replacing spare parts 17 9 Trouble shooting 18 10 Spare part list 19 11 Production address 27 ...

Page 4: ...ood materials are often named as shingles Key factors of the Ceetec SP 250 are easy and safety of operation and maintenance The lids are hinged and the machine stops when a lid is opened When the side panel housing the controls and lower protection caps are removed it is easy to access the transmissions The machine is on rubber wheels which is making it easy to move around Item numbers in brackets...

Page 5: ... not constructed to be used in ATEX zone classified areas and must NOT be used in zone classified surroundings 2 2 Clothing Avoid loose fitting clothing and loose dangling hair when operating the machine 2 3 Personal protective equipment Use rubber gloves and eye protection when adjusting and cleaning the machine The operator that receives treated items from the machine must wear rubber gloves Cho...

Page 6: ...ation The machine should only be used in well ventilated rooms or outdoors if convenient Moreover attention about ventilation should be paid to the supplier recommendations of the used paints fluids Treated items should be placed for drying in a ventilated place to avoid any obnoxious effects from the solvents 2 7 Risks during use Keep hands etc away from the machine inlet when the machine is runn...

Page 7: ...m Width ca 800 mm Product number 9016 20000 Motors power connection Effect motor Effect pump 3x400 V J IP class 54 0 55 kW 0 37 kW Forward drive speed Approx 16 42 m min Pump Approx 20 25 L min Weight Approx 200kg Max item dimensions Width 250mm x Height 10mm Min item length 300mm ...

Page 8: ...from the supplier must be followed This job is only to be done by a competent electrical specialist 4 2 Emergency stop Normally a person on each end operates the machine It is possible to operate with only 1 person If that is the case insert only max 10 shingles before emptying the tray which is installed at the machines end Activating the emergency stops which are placed by the operator on both e...

Page 9: ...gned for the treatment of the wedge shaped shingles with the previous mentioned maximum and minimum dimensions The items are always brought into the machine with the thin end first If this is not respected there is a risk that the backpressure rollers will prevent the items to run through the machine This will lead to an accumulation of items in the machine with the risk of operation stop 5 4 Nozz...

Page 10: ... aware of not to apply to much wood treatment as this can lead to dripping finished items and or runners on the items Always open the upper nozzle first The machine can treat 1 or 2 sides of the item at the same time Only open fluid nozzles for those sides that are to be treated 2 Activate the FORWARD DRIVE button and adjust the forward drive to the desired speed The flow rate can be varied steple...

Page 11: ...switch that stops the forward drive if the lid is open The pump however is not connected to this switch and will therefore not stop when the lid is opened To start the forward drive the lid must be closed If the lid is opened while the machine is activated the forward drive stops immediately To restart the machine the lid must be closed and a new start command must be given on the start button ...

Page 12: ...rs being bent out of shape Rinse the parts thoroughly in water before re use 6 1 2 The machine Take the suction pipe out of the bucket of wood protection Start the pump Open the nozzle valves remember to always open the upper nozzles first Remove the end plugs from the nozzles and the last of the fluid will be pumped into the machine and return to the bucket Close the nozzle valves after approx 2 ...

Page 13: ...rushes are always stacked on hub of the brush to prevent the hairs being bent out of shape Rinse the parts thoroughly in water before re use 6 2 2 The machine Take the suction pipe out of the bucket of wood protection Start the pump Open the nozzle valves remember to always open the upper nozzles first Remove the end plugs from the nozzles and the last of the fluid will be pumped into the machine ...

Page 14: ...ior of the machine with a damp cloth dampened with cleaning solution Empty the machine of cleaning solution Finally clean the filter bag suction filter and excess pressure valve the same way you did it with the loose parts Where water based products are to be used following cleaning the machine must be rinsed through with water ...

Page 15: ...OTE The machine has to be rinsed with cleaning solution in 5 10 min before it will work If necessesary repeat the treatment The used cleaning fluid can be re used several times Dry the exterior of the machine with a damp cloth dampened with cleaning solution Empty the machine of cleaning solution and rinse it with water NOTE The machine has to be clean from all cleaning solution otherwise it will ...

Page 16: ...ward drive toothed belt pos 9011 20526 Loosen the screws on the motor plate and tighten until the belt is taut 7 3 Chain to horizontal brushes pos 9016 20101 Tighten by loosening the screw and changing position of sprocket wheel pos 9011 20559 7 4 Resetting the brush arms If the brush axle pos 9011 20510 has moved its setting or if the turn plate is leaking it must be tightened The turn plate is b...

Page 17: ...6 20101 First loosen the tighten roll pos 9011 20559 then the chain can be removed Forward drive toothed belt pos 9011 20526 Loosen the motor plate and remove the v belt Replacement of the pumps diaphragms The bottom threaded hose couplings are loosened The bolts item D are loosened The straps item G as well as the pump caps pos 9011 20721 are dismantled The bolts item E are loosened and the diaph...

Page 18: ...he springs in the excess pressure valve may be too loose See A Open the nozzle valves Unscrew the filter strainer and clean If necessary blow clean pressurised air through it Remove and clean the flow nozzles and end plugs Clean the nozzle hoses Check all the hoses for dirt Ensure that the hose couplings are tightened and sealed so that the pump does not suck in false air Open all the nozzle valve...

Page 19: ...n for brushes 9011 20559 6 Sprocket wheel 15 T with 2 bearings 9015 20536 1 Handle for backpressure roller 9011 20537 1 V belt pulley A210 speed changer contra disc 9011 20440 1 Arm for speed changer 9011 20526 1 V belt feed 9011 20539 1 V belt feed 9011 20525 1 V belt speed changer ...

Page 20: ... SP250 9011 20557 5 Sprocket wheel 20 T countershaft I 9011 20577 1 Sprocket wheel 36 T on countershaft I 9011 20575 1 Chain to engine countershaft I 9011 20528 1 Speed changer 9011 20563 1 Engine for forward drive Inform if cULus approved model is wanted 9011 20564 1 Pump engine Inform if cULus approved model is wanted ...

Page 21: ...9016 20103 1 Chain for forward drive 9011 20557 5 Sprocket wheel 20 T countershaft I 9011 20559 6 Sprocket wheel 15 T with 2 bearings 9016 20104 1 Tray for painted shingels 9011 20519 1 Adapterhead for filter 9011 20517 1 Filter bag 600 um standard ...

Page 22: ...22 27 Item number Pcs per machine Description 9016 20105 1 Nozzlepipe top complete 9011 20593 4 Nozzle valve 9011 20692 1 Nozzlepipes complete below 9011 20645 9 Nozzle 3 mm standard ...

Page 23: ...or brushes 9011 20508 4 Horse brush 1 1 9011 20510 2 Brush axle top horizontal 9011 20553 5 Ball bearing for arrangement 9011 20560 1 Cogwheel with 3 small holes 9011 20591 2 Sealing ring for upper brush 9011 20552 4 Ball bearing 9011 20558 2 Sprocket wheel 20 T for horizontal brushes 9011 20533 1 V belt pulley S56 double with 6 small holes ...

Page 24: ...011 20465 4 Feed roller Item number Pcs per machine Description 9016 20106 2 Backpressure roller single complete 9016 20107 4 Spring steel for single backpressure roller 9016 20108 1 Backpressure roller double complete 9016 20109 2 Spring steel for double backpressure roller ...

Page 25: ... 1 Brushshield 9011 20585 1 Overpressure hose without valvel 9011 20543 1 Spring for pressure control valve 9011 20542 1 Pressure control valve 9011 20590 1 Suction filter complete 9011 20587 1 Suction hose 1 x 2220 mm without filter 9011 20590a 1 Suction filter without pipe and adapter ...

Page 26: ...722 Item number Pcs per machine Description 9011 20720 1 Mechanical diaphragm pump complete with engine 9011 20721 2 Pump lid with check valve for membrane pump 9011 20722 2 Diaphragms for pump 9011 20723 4 Check valve Stainless 9011 20724 1 Pump tang spool with pressure plates 9011 20727 1 Ball bearing 6008 9011 20728 1 Stearing ball bearing 6200 9011 20550 1 Ball bearing for pump ...

Page 27: ...27 27 11 Production address Nr Aaby Maskinfabrik A S Ceetec Industrivej 7 5580 Nr Aaby Denmark Phone 45 6442 1473 Fax 45 6442 1472 ...