Cellofoam PERMAPORT EXPRESS, Assembly, Installation And Maintenance Instructions

Page 1: ...RT EXPRESS ASSEMBLY INSTALLATION AND MAINTENANCE INSTRUCTIONS It is important that these instructions are adhered to in their entirety Please read the instructions fully before starting installation o...

Page 2: ...ctions Use 3 Instructions for Use 3 Installation Considerations 4 Parts list for Permaport 5 Basic Assembly Instructions 7 Attaching Dock Hardware Front Mount 9 Attaching Dock Hardware Side Mount 11 A...

Page 3: ...has Heavy Duty Steel attachments for long life and durability These components are heavy and extend below the water line below the Permaport It is inadvisable to swim near under or from the Permaport...

Page 4: ...dock in accordance with the manufacturer s instructions will invalidate the warranty Tools required The Permaport has been designed to be installed with the minimum amount of assembly and requiring o...

Page 5: ...5 stores We recommend that this be carried out once a year or if the rollers appear to be stiff in operation...

Page 6: ...sembly Permaport Hull Including 14 Fitted Rollers and 6 void fillers One permaport Bracket with contoured rollers One Permaport Bracket with straight rollers Two Dock Brackets Four Shock Absorbing Ins...

Page 7: ...wo Pipe caps lanyard Xpress Step Other Parts required Not Included 2 Diameter Schedule 40 Galvanized Pipe Length to suit Due to variances in dock design and materials used screws for attaching the doc...

Page 8: ...to be used for front mount use the two on the front edge for side mount select two holes on the side edge the front point and one of the rear points it is preferable to use the rear most position if p...

Page 9: ...nuts using a wrench or Long Reach Socket do not over tighten the nuts they need to be snug without causing undue compression of the Permaport Finally snap the Plastic caps over the bolt heads onto th...

Page 10: ...a possibility this may occur the installation needs to be adapted to accommodate this situation Front Mount Determine the position that the Permaport is to be attached and mark a line on the stringer...

Page 11: ...e Permaport brackets line up with the dock brackets by sliding a piece of the 2 schedule 40 pipe in the dock brackets and into the Permaport brackets If everything lines up insert the remainder of the...

Page 12: ...Determine the position that the Permaport is to be attached and mark a line on the stringer representing the center of the forward attachment point This MUST be a minimum of 24 from any adjoining doc...

Page 13: ...on from the Permaport in order to determine the exact position for installing the dock brackets Measure the exact dimension between the centers of the holes having determined that dimension Mark a Lin...

Page 14: ...the dock and ensure that the Permaport brackets line up with the dock brackets by sliding a piece of the 2 schedule 40 pipe in the dock brackets and into the Permaport brackets If everything lines up...

Page 15: ...to persons It will we necessary to use 2 lengths of 2 schedule 40 Galvanized Pipe that are at least 24 longer than the water depth when measured from the top of the Dock Position the Permaport under...

Page 16: ...d slide the two lengths of pipe through the dock bracket and the Permaport brackets ensuring that they protrude at least 20 below the Permaport bottom face Tighten the bolts and locking nuts on the br...

Page 17: ...er than the rest of the rollers do not remove these rollers unless it is for service replacement in which case will need to be replaced in the same configuration The rollers can be reconfigured to one...

Page 18: ...heels Slide one end of the assembly into a recess and then using a protective piece of wood or plastic drive the other end into the opposing recess using a hammer as shown Do not apply lubrication as...