Cembre B54M-D6-8A, Operation And Maintenance Manual

Page 1: ...C CRIMPING TOOL 14 M 168 U OPERATION AND MAINTENANCE MANUAL B54M D6A B54M D6 8A B54M KA ENGLISH 14 M 168 U Certified Environmental Management System Certified Occupational Health Safety Management System Certified Quality Management System ...

Page 2: ...ons in this manual When operating the tool keep hands away from the danger zone See page 10 WARNING LABELS Never throw batteries into fire or water Always recycle the batteries Do not discard batteries into domestic refuse or waste disposal Tool Battery ...

Page 3: ...s BG fixed groove B54M D6 8A with D3 groove to accept all W style crimping dies O fixed groove B54M KA with groove to accept all O style Kearny crimping dies Adapter to accept all W style crimping dies available as an accessory all all O O es W style as an FIG 1 ...

Page 4: ...ify that the weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic reference axis is 0 527 m sec2 max Application range Crimping force kN sh ton Rated operating pressure bar psi Dimensions LxWxH mm inches Weight with battery kg lbs Motor Volt DC Battery type CB1820L Volt Ah Recommended oil Safety Operating temperature C F Types of jaw supplie...

Page 5: ...proceed as follows Select the appropriate groove or die set for the connector to be crimped Insert the dies into the jaws of the tool see 2 8 Insert the conductor into the connector 2 2 Die advancement Ref to Fig 2 Grip the tool firmly and comfortably Position the connector in the die groove and ensure the correct location of the crimp Press operating button 4 to activate the motor pump group for ...

Page 6: ...through 180 allowing the operator to work in the most comfortable position Warning do not attempt to rotate the head when the hydraulic circuit is pressurised 2 5 Release of dies Press the pressure release button 9 the ram will retract and open the jaws 2 6 Battery status Ref to Fig 3 The battery is equipped with LED indicators that indicate the remaining battery life at any time by pressing the a...

Page 7: ...dies B54M KA tool Insert O dies into their seats the two dies will be held by the retainers 7 see Fig 5B To disassemble them simply slip them from the jaws Note it is possible to use W style crimping dies with B54M KA by means of the AU55 B adapter available as an accessory IT IS RECOMMENDED TO USE THE TOOL ONLY WITH PRODUCT TO BE CRIMPED INSERTED 2 2 W style crimping dies O style crimping dies 7 ...

Page 8: ... ALLOWED TO COOL DOWN FOLLOWING UNINTERRUPTED SUCCESSIVE CRIMPING OPERATIONS FOR INSTANCE HAVING EXHAUSTED A FULLY CHARGED BATTERY IN ONE SESSION DELAY BATTERY REPLACEMENT FOR A FEW MINUTES OBSERVE RECOMMENDED REST PERIODS ALSO WHEN USING AN EXTERNAL POWER SUPPLY PROTECT THE TOOL FROM RAIN AND MOISTURE WATER WILL DAMAGE THE TOOL AND BATTERY ELECTRO HYDRAULIC TOOLS SHOULD NOT BE OPERATED IN POURING...

Page 9: ...llowing points should help to maintain the optimum performance of the tool 4 1 Thorough cleaning Dust sand and dirt are a danger for any hydraulic device Every day after use the tool must be wiped with a clean cloth taking care to remove any residue especially close to moveable parts 4 2 Storage When not in use the tool and accesories should be stored and transported in the relevant canvas bag to ...

Page 10: ...d to reduce harmful environmental effects and promote the reuse and recycling of materials contained in the equipment Unlawful disposal of such equipment will be subject to the application of admin istrative sanctions provided by current legislation Following information applies in member states of the European Union INTERCHANGEABLE CRIMPING JAWS JAW TYPE GROOVES CRIMPING DIE COMPATIBILITY CDD6 D3...

Page 11: ... with the tool or if no other references are available indicate the approximate purchase date and the tool serial number Code N DESCRIPTION 6000577 1 BODY RIGHT LEFT SHELL 1 6000128 2 BATTERY ADAPTER SHELL R L 1 2598495 3 BATTERY CB1820L Li Ion 18V 2Ah 1 6000217 4 OPERATING BUTTON 1 6000127 5 SHUTTER 1 6000591 6 ROD 1 6000593 7 SPRING 1 6000150 8 CONTACT SUPPORT 1 6000218 9 PRESSURE RELEASE BUTTON...

Page 12: ...12 11 4 12 7 2 1 19 16 20 See TABLE 2 ...

Page 13: ...13 20 10 9 18 15 17 8 14 6 1 2 3 13 5 TABLE 1 ...

Page 14: ... SUPPORT 1 6700080 100 8 Ø 6 CIRCLIP 1 6650136 100 9 WASHER 1 6000232 100 220 COMPLETE CAM 1 6000198 100 250 COMPLETE MOTOR 1 6000152 300 COMPLETE HYDRAULIC GROUP 1 6620122 300 1 RAM 1 6362098 300 11 SEAL 1 6000560 300 15 MEMBRANE RING 1 6720072 300 16 OIL RESERVOIR 1 6300027 300 17 VALVE PISTON 1 6000561 300 18 GRUB SCREW 1 6520232 300 19 VALVE SPRING 1 6620378 300 21 PUMPING RAM 1 6000563 300 24...

Page 15: ...2 5 1 8 6 5 2 5 6 5283 635 1 635 1 8 6 5 6 1255 6 5 635 1 6833257 5 6 592 5 3 203 7 9 5 6833257 203 7 0 0 5 1 203 7 68 7 21 6 5 203 7 6833257 6833257 52 3 1 52 6 6833257 635 1 5 0 8 5 1 3 1 5 3 2 1 3 1 5 3 0 6 5 5 0 5 7851 635 1 635 1 1 5 3 1 0 6 5 TABLE 2 ITEM 11 IN TABLE 1 ...

Page 16: ...16 24 26 31 19 18 17 75 30 67 16 350 67 64 65 66 310 70 45 63 77 360 71 62 5 4 3 3 12 13 15 16 6 8 17 90 11 600 9 2 1 1 65 27 72 69 3 4 2 320 68 ...

Page 17: ...17 4 19 18 1 250 10 9 20 16 17 15 21 57 400 300 15 100 14 7 500 TIGHTENING TORQUE COUPLE DE SERRAGE DREHMOMENT PAR DE TORSION COPPIA DI SERRAGGIO 8 Nm 5 9 lbf ft 8 210 11 8 6 11 220 7 9 TABLE 2 ITEM 11 ...

Page 18: ...2 0 0 0 6 6 2 2 0 0 0 6 6 2 G N I R P S 3 4 0 4 0 2 5 6 4 0 4 0 2 5 6 4 0 4 0 2 5 6 1 G N I R P S 4 0 3 6 0 2 5 6 0 3 6 0 2 5 6 0 3 6 0 2 5 6 2 T U N K C O L O T U A 3 M 5 1 7 1 0 8 1 6 1 7 1 0 8 1 6 1 7 1 0 8 1 6 2 N I P C I T S A L E 2 1 x 3 Ø 6 5 8 0 0 6 7 6 5 8 0 0 6 7 6 5 8 0 0 6 7 6 2 R E N I A T E R E I D 7 7 0 0 0 4 2 6 CDD6 CDD6 8 CDK Qty Code N TABLE 3 JAW ...

Page 19: ...19 5 1 2 3 6 5 4 3 2 6 7 7 1 CDK jaw 5 1 2 3 6 5 4 3 2 6 1 CDD6 8 jaw ...

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