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Page 4

TG3E

Section C: Advanced Troubleshooting

A2-213 Regulator

DeSCrIptIOn AnD OperAtIOn

A2-213 regulator is either attached directly to the out-

side of alternator or remote-mounted.
Main diagnostic feature of regulator is a green lens LED 

located on the front of the regulator. LED indicates 

whether regulator has been energized. See Table 2 for 

LED indication and status. 
Regulators with OVCO (overvoltage cutout) will trip at 

vehicle electrical system voltages 

above

 32 volts that 

exist longer than 3 seconds. OVCO feature detects high 

voltage and reacts by signaling the F+ alternator circuit 

to open. This turns off alternator. Restarting engine  

resets OVCO circuit. Regulator regains control of alter-

nator output voltage.

Troubleshooting

Shut down vehicle and restart engine. If alternator func-

tions normally after restart, a “no output condition” was 

normal response of voltage regulator to “high voltage” 

condition. Inspect condition of electrical system, includ-

ing loose battery cables, both positive and negative. If 

battery disconnects from system, it could cause “high 

voltage” condition in electrical system, causing OVCO 

circuit to trip.
If you have reset alternator once and electrical system 

returns to normal charge voltage condition, there may 

have been a one time, high voltage spike, causing OVCO 

circuit to trip.
If OVCO circuit repeats cutout a second time in short 

succession and shuts off alternator F+ circuit, try third 
restart. If OVCO circuit repeats cutout, go to page 7.

TABLE 2—A2-213 Regulator  

LED Indications and Status

INDICATION

STATUS

ON steady

Normal regulator operation.  
Alternator is producing output.

FLASHING

Regulator is receiving energize  
signal. LED will flash until  

alternator produces output.

OFF

Regulator is not receiving ener-
gize signal or OVCO has tripped.

REMOTE-MOUNTED REGULATORS: CHECK 

CONDITION OF FUSE IN WIRING HARNESS  

BEFORE TROUBLESHOOTING

R

Section 3: Advanced Troubleshooting

Page 4

TG3F

Summary of Contents for C701

Page 1: ...e sure the meter leads touch source area only Prevent short circuit damage to test leads or source by not allowing meter leads to touch other pins or exposed wires in test area Be sure to use CEN tools designed especially for trou bleshooting CEN alternators when available Resistance ohm testing Set meter to proper scale Be sure to zero the meter scale or identify the meter burden by touching mete...

Page 2: ... current is self limiting and will not exceed rated capacity of alternator A2 213 regulator furnished with most units has D terminal that can provide signal to vehicle electrical system confirming alternator operation Regulator also has a P terminal that can provide an optional AC voltage tap Regulator also provides overvoltage cutout OVCO Regulator also has a green lens LED see page 4 Figure 2 C7...

Page 3: ... charge voltage is at regulator setpoint and charge amps remain at lowest value for 10 minutes 9 If charging system is not performing properly go to Chart 3 page 7 CAUTION SYMPTOM ACTION TABLE 1 System Conditions Check loose drive belt low battery state of charge Check current load on system is greater than alternator can produce Check defective wiring or poor ground path low regulator setpoint Ch...

Page 4: ...sponse of voltage regulator to high voltage condition Inspect condition of electrical system includ ing loose battery cables both positive and negative If battery disconnects from system it could cause high voltage condition in electrical system causing OVCO circuit to trip If you have reset alternator once and electrical system returns to normal charge voltage condition there may have been a one ...

Page 5: ...in harness plug Does battery voltage exist Yes No Alternator is defective With DMM on resistance scale ensure that the field resistance measured between sockets B and C in harness plug is about 1 2 0 2 ohms Yes No Alternator is defective Install a jumper from socket B in harness plug to B terminal on alternator Momentarily 1 sec jumper socket C in harness plug to alternator B terminal Touch shaft ...

Page 6: ...o Stop engine Unplug alternator to regulator harness Set DMM to Diode Test Connect DMM red lead to socket D on alternator to regulator harness plug Connect black lead to alternator B terminal Does continuity exist Regulator is defective Go to Chart 4 page 8 Yes No With engine running verify operation of charging system Is regulator setpoint voltage present Go to Chart 3 page 7 Figure 4 Alternator ...

Page 7: ...eld Socket C Field Socket D AC Socket E B Repair vehicle wiring as necessary Continue test Connect DMM red lead to socket D in harness plug Connect black lead to alternator B terminal Does continuity exist Yes No Alternator is defective Yes Unplug alternator to regulator harness Plug CEN Regulator Bypass Adapter A10 129 into harness plug Make sure black lead does not touch ground Clip red lead to ...

Page 8: ...rive End Housing USE THIS DIODE Figure 6 Alternator to Regulator Harness Plug SOCKET CONNECTIONS Socket A B Socket B Field Socket C Field Socket D AC Socket E B If you have questions about your alternator or any of these test procedures or if you need to locate a Factory Authorized Service Dealer please contact us at C E Niehoff Co 2021 Lee Street Evanston IL 60202 USA TEL 800 643 4633 USA and Can...

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