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Page 8

TG3E

Section C: Advanced Troubleshooting 

(CONT’D)

Repair vehicle circuit to IGN terminal. Vehicle 

charging circuit test is complete.

Set DMM to diode test. Connect black lead of DMM to B+ terminal on alternator. Connect 

red lead to socket D on harness plug. DMM should read voltage drop. Reverse leads. DMM 

should read OL.

Check continuity of thermal switch inside control 

unit: Remove drive end cover on alternator. With 

DMM, check continuity between socket D on  

harness plug and diode shown in Figure 7 below. 

Does continuity exist?

Yes

No

Yes

No

Alternator is  

defective.

Chart 4 – Continuation of Chart 2 or 3 as Noted

Thermal switch  

in control unit  

is defective.

Figure 7 –  Diode Arrangement inside Drive End Housing

USE  THIS DIODE

Figure 6 –  Alternator-to-Regulator Harness Plug

   

       

SOCKET CONNECTIONS

     

Socket A   B–

     

Socket B    Field +

 

Socket C    Field –

 

Socket D    AC

 

Socket E   B+

If you have questions about your alternator or any of these test procedures, or if you need to locate a Factory Authorized Service Dealer, please contact us at: 

C. E. Niehoff & Co.• 2021 Lee Street • Evanston, IL 60202 USA  

TEL: 800.643.4633 USA and Canada • TEL: 847.866.6030 outside USA and Canada • FAX: 847.492.1242 

E-mail us at 

support@CENiehoff.com

If you have questions about your alternator or any of these test procedures, or if you need to locate a Factory Authorized Service Distributor, please contact us at: 

C. E. Niehoff & Co.• 2021 Lee Street • Evanston, IL 60202 USA 

 

TEL: 800.643.4633 USA and Canada • TEL: 847.866.6030 outside USA and Canada • FAX: 847.492.1242

 

E-mail us at service@CENiehoff.com

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Page 8

TG3F

Section 3: Advanced Troubleshooting (cont.)

Summary of Contents for C701

Page 1: ...e sure the meter leads touch source area only Prevent short circuit damage to test leads or source by not allowing meter leads to touch other pins or exposed wires in test area Be sure to use CEN tools designed especially for trou bleshooting CEN alternators when available Resistance ohm testing Set meter to proper scale Be sure to zero the meter scale or identify the meter burden by touching mete...

Page 2: ... current is self limiting and will not exceed rated capacity of alternator A2 213 regulator furnished with most units has D terminal that can provide signal to vehicle electrical system confirming alternator operation Regulator also has a P terminal that can provide an optional AC voltage tap Regulator also provides overvoltage cutout OVCO Regulator also has a green lens LED see page 4 Figure 2 C7...

Page 3: ... charge voltage is at regulator setpoint and charge amps remain at lowest value for 10 minutes 9 If charging system is not performing properly go to Chart 3 page 7 CAUTION SYMPTOM ACTION TABLE 1 System Conditions Check loose drive belt low battery state of charge Check current load on system is greater than alternator can produce Check defective wiring or poor ground path low regulator setpoint Ch...

Page 4: ...sponse of voltage regulator to high voltage condition Inspect condition of electrical system includ ing loose battery cables both positive and negative If battery disconnects from system it could cause high voltage condition in electrical system causing OVCO circuit to trip If you have reset alternator once and electrical system returns to normal charge voltage condition there may have been a one ...

Page 5: ...in harness plug Does battery voltage exist Yes No Alternator is defective With DMM on resistance scale ensure that the field resistance measured between sockets B and C in harness plug is about 1 2 0 2 ohms Yes No Alternator is defective Install a jumper from socket B in harness plug to B terminal on alternator Momentarily 1 sec jumper socket C in harness plug to alternator B terminal Touch shaft ...

Page 6: ...o Stop engine Unplug alternator to regulator harness Set DMM to Diode Test Connect DMM red lead to socket D on alternator to regulator harness plug Connect black lead to alternator B terminal Does continuity exist Regulator is defective Go to Chart 4 page 8 Yes No With engine running verify operation of charging system Is regulator setpoint voltage present Go to Chart 3 page 7 Figure 4 Alternator ...

Page 7: ...eld Socket C Field Socket D AC Socket E B Repair vehicle wiring as necessary Continue test Connect DMM red lead to socket D in harness plug Connect black lead to alternator B terminal Does continuity exist Yes No Alternator is defective Yes Unplug alternator to regulator harness Plug CEN Regulator Bypass Adapter A10 129 into harness plug Make sure black lead does not touch ground Clip red lead to ...

Page 8: ...rive End Housing USE THIS DIODE Figure 6 Alternator to Regulator Harness Plug SOCKET CONNECTIONS Socket A B Socket B Field Socket C Field Socket D AC Socket E B If you have questions about your alternator or any of these test procedures or if you need to locate a Factory Authorized Service Dealer please contact us at C E Niehoff Co 2021 Lee Street Evanston IL 60202 USA TEL 800 643 4633 USA and Can...

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