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TROUBLE SHOOTING GUIDE

 

TROUBLE

 

CAUSE

 

SOLUTION

 

1) Synchronization cables out of adjustment

 

1) Adjust cables to the correct tension (See manual)

 

Lift going up unlevel

 

2) Lift is installed on unlevel floor

 

2) Shim lift to level columns  (Do not exceed 

½”

)

 

1) Leak in hydraulic system

 

1) Find and repair leak

 

 

2) Overloading the lift 

 

2) keep load under the rated capacity

 

Carriages not going 

up

 

3) Problem with pressure relief valve

 

3) Clean or replace the valve

 

1) Carriage still engaged in the lock

 

1) Raise lift up, push lift lowering valve, and lower

 

2) Lowering valve clogged

 

2) Check lowering valve in power unit

 

3) Vehicle not loaded (spotted) correctly

 

3) Check pickup points for that particular vehicle

 

Carriages not going 

down

 

4) Foreign object blocking the carriage

 

4) Remove the object

 

1) Lock release shaft rusted. 

(

Usually occurs on 

outside installations or wash bays)

 

1) Remove covers, oil the mechanism. Operate locks 

to allow oil to penetrate

 

2) Lock release spring broken

 

2) Replace broken spring

 

Locking latches do not 

engage

 

3) Lock release cables need adjustment

 

3) Adjust clamp at cable end

 

Lift chatters on the 
way up

 

1) Air in the cylinders

 

1) Bleed cylinders

 

1) Defect in hydraulic hose

 

1) Replace hydraulic hose

 

2) Defect in fitting

 

2) Tighten fitting, and replace if necessary

 

Fluid Leak

 

3) Defect in cylinder packing (seals)

 

3) Repack seals or replace cylinder if necessary

 

Fluid is contaminated

 

1) Water or foreign substance

 

1) Replace hydraulic fluid

 

1) Plugged cylinder orifice

 

1) Remove and clear orifice

 

2) Lowering valve (screen) clogged

 

2) Remove and clean valve

 

3) Wrong weight of fluid

 

3) Replace with recommended fluid

 

4) Pinch or restriction in hydraulic hoses

 

4) Clean and/or replace hydraulic hoses

 

Slow lowering speed

 

5) Foreign object in carriage

 

5) Remove foreign object

 

Footpads slipping from 

pickup point when 

raising lift

 

1) Column not plumb

 

1) Plumb columns

 

1) Oversized holes

 

1) Relocate lift using a new bit to drill holes

 

2) Concrete floor thickness or PSI strength not 

sufficient

 

2) Tear out old concrete and pour new pads for the 

lift

 

Anchors will not stay 

tight 

 

3) Anchors not torqued correctly

 

3) Torque bolts to the correct spec

 

1) Overloading the lift

 

1) Keep load under the rated capacity.

 

Abnormal noise from 

the power unit

 

2) Hydraulic fluid low

 

2) Check fluid level, fill and bleed cylinders

 

1) Defect in motor

 

1) Replace motor

 

2) Fuse disconnected

 

2) Fix fuse

 

3) Defect in power button

 

3) Replace button

 

4) Overhead shut-off cable is activated

 

4) Deactivate shut-off system

 

Motor will not work

 

5) Incoming power voltage is less than 220V 

that is needed 

 

5) Have licensed electrician check the wiring

 

 

 
 
 

 
 
 

 
 
 

 
 

Summary of Contents for 94780

Page 1: ...10000LBS 2 POST LIFT Model 94780 INSTALLATION OPERATION MAINTENANCE MANUAL IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT...

Page 2: ...lowering speeds may vary depending on weight of vehicle 12 Min To Nearest Obstruction 12 Min To Nearest Obstruction Fig 1a General Specification Fig 1b Service Bay Layout VERTICAL CLEARANCE Check the...

Page 3: ...REMENTS For lift installation and operation for single phase units it is necessary to have a dedicated circuit with a 25 amp circuit breaker or time delay fuse SAFETY NOTICES AND DECALS For your safet...

Page 4: ...sion 1 Power Lock Cover 1 Idler Column Extension 1 Idler Lock Cover 1 Overhead Ass y 1 Hardware Box 1 Rear Arm Ass y 2 Front Arm Ass y 2 INSTALLATION IMPORTANT Always wear safety glasses while install...

Page 5: ...r holding power 10 Shim both columns to plumb using the shims provided DO NOT shim more than 1 2 at any given point Use a level no less than 24 in length to plumb columns 11 Assemble washer and nut to...

Page 6: ...eal without damage to the fitting follow this procedure for each hose connection Screw flared fitting on finger tight Rotate flared fitting 1 1 2 hex flats 90 deg Back the flared fitting off one full...

Page 7: ...Fig 5 Hydraulics Fig 6 LOCK RELEASE 23 Install Lock Release Stud and Knob to Power Column Lock using one M10 nut 24 Attach Mechanical Lock Release Cable Assembly to two Column Lock Pawl Fig 7...

Page 8: ...USTMENTS 29 Lower the lift to the floor and raise the lift approximately one foot 30 Start with Idler side first Slowly and carefully loosen the bleed plug on top of the cylinder just enough to allow...

Page 9: ...loyer shall insure that the lift inspector and maintenance personnel are qualified and that they are adequately trained in these procedures The employer shall maintain these periodic inspection and ma...

Page 10: ...issing or damaged See Installation instructions page 3 Daily 1 Keep lift components clean 2 Check for loose or broken parts 3 Check hydraulic system for fluid leaks 4 Check adapters for damage or exce...

Page 11: ...hose 2 Defect in fitting 2 Tighten fitting and replace if necessary Fluid Leak 3 Defect in cylinder packing seals 3 Repack seals or replace cylinder if necessary Fluid is contaminated 1 Water or forei...

Page 12: ...WASHER 2 69 LIMITED BOLT 4 18 WHEEL AXES 4 70 SPRING PIN 4x24 4 19 WHEEL 4 71 SPRING PIN 4x30 4 20 WASHER 6 8 72 LIMITED SPRING 4 21 SPRING WASHER 6 8 73 LEVEL LIMITED BOLT 4 22 NUT M6 9 74 SLIDE BLOC...

Page 13: ...1 RAM 2 1 RING RAM HEADER GUIDE RING CYLINDER BOLT WASHER O RING COVER O RING O RING 1 1 1 1 1 1 1 1 3 4 5 6 7 8 9 10 11 1 1 PARTS LIST NO DESCRIPTION QTY b1 b2 b11 b9 b8 b7 b6 b5 b3 b4 b10...

Page 14: ...4 2 28 27 26 25 18 19 20 21 22 8 17 16 15 14 13 12 6 7 5 9 11 10 8 3 1...

Page 15: ...8 42 41 40 21 20 22 20 2122 54 38 39 POWER COLUMN EXTENSION POWER COLUMN ASSY 33 82 26 27 69 70 71 72 73 66 67 64 68 62C 64 63 65 78 77 76 46 80C REAR ARM ASSY 92 IDLER COLUMN ASSY IDLER COLUMN EXTENS...

Page 16: ...you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must b...

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