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Item 38142 

        

Table and Support Arm to Column

1.  Remove the Rack (2B) from the Column (1B) by 

slackening off the Collar Set Screw (11B) and 

removing the Collar (19B).  The rack is stowed 

in this position only for transit purposes.

2.  Lubricate the Worm Gear (18B) with light grease, and 

insert shaft first into Worm Gear Housing in the Arm 

which should fully mesh with the Helical Gear (17B).  

Hold it in this position.  The Worm Gear Shaft 

will extend through the housing to be ready 

for the crank to be attached in a later step.

3.  Gently slide the arm assembly over the column 

and hold it steady while inserting the Rack (2B) 

down through the Worm Gear Housing, meshing 

with the Helical Gear (17B), ensuring the long 

smooth end of the rack is uppermost.  The bottom 

end of the rack will be located in the groove 

formed by the column support and the column.

4.  Hold the machine in this position while replacing the 

collar on the column, and ensure that the end of the 

Rack (2B) is firmly engaged in the groove formed 

between the collar and the column.  However, make 

sure the Rack is not pinched and there is a working 

clearance between the Rack (2B) and Collar (19B).

5.  Firmly secure the Collar (19B) 

with the Set screw (11B).

6.  Thread the Arm Locking Handle (16B) in from the 

left, and tighten to secure the arm to the column.

7.  Attach the Table Crank (8B) to its spigot 

and tighten the securing screw.

8.  Slacken off the arm locking handle and turn the 

crank, testing to ensure that the arm will move the full 

length of the rack easily, without binding, and will also 

rotate about the column evenly, and without binding.  

9.  IF TOO TIGHT, Nudge up the Arm Locking Handle 

and slacken off the Collar Set Screw.  Adjust to 

give a greater working clearance between the rack 

and collar, tighten the set screw, and test again.  

10. Insert the table into its housing on the arm 

and secure with the Table Clamp (13B).

Head to Column

1.  It may be necessary to unscrew the Head Lock 

Set Screws (21A) slightly to ensure they do 

not protrude internally, as this would prevent 

the head from sliding fully into position.

2.  With assistance, raise the Head (1A) 

and locate it on top of the Column.

3.  Align the head with the base, and firmly 

secure with the Set Screws (21A).

4.  Screw the three Feed Handles (24A) and screw them 

firmly into the hub of the Spindle Feed Shaft (25A).

Installing the Chuck

1.  With the Chuck Guard lifted clear of the 

spindle nose, slide the work table up the 

column to within 6″ of the spindle.

2.  Open the jaws of the chuck to their maximum, 

using the Chuck Key supplied.

3.  Put a piece of scrap wood on the table 

to protect the Chuck Nose.

4.  Ensuring all parts are thoroughly clean 

and dry and burr free, insert the Arbor (14) 

firmly into the end of the Chuck (15).

5.  Insert the other end of the arbor, with the chuck now 

attached, into the end of the Spindle Shaft (13), 

turning, where necessary, to ensure that the 

point on the end of the arbor locates correctly 

with the drive slot in the spindle shaft.

6.  Pull the spindle down using the feed handles, 

pressing the chuck nose hard against a piece of scrap 

wood on the table, to press the chuck into place.

Pulley Cover Knob

Locate the knob with Pan Head Screw (22) 

and attach to the cover.  Screw on tightly.

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 38142

Page 1: ......

Page 2: ...rnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 3 KE...

Page 3: ... frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing when changing accessories such as blades bits cutters and the like 16 REDUCE THE RISK OF UNINTENTIONAL STARTING Make ...

Page 4: ...ce damaged or worn cord immediately 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A Grounding Pin 7 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet 8 The outlet must be properly installed and ...

Page 5: ...mical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 18 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors ...

Page 6: ...plug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Mounting Secure the tool to a supporting structure before use Before assembly bolt the Base to a flat level solid workbench capable of supporting the weight of the drill p...

Page 7: ...he rack easily without binding and will also rotate about the column evenly and without binding 9 IF TOO TIGHT Nudge up the Arm Locking Handle and slacken off the Collar Set Screw Adjust to give a greater working clearance between the rack and collar tighten the set screw and test again 10 Insert the table into its housing on the arm and secure with the Table Clamp 13B Head to Column 1 It may be n...

Page 8: ...rease and install in its mounting between the motor and spindle pulleys 3 Consult the chart inside the pulley cover or the Drill Speed chart in this manual and install the belts in the positions corresponding to spindle drill speed required 4 Turn the Belt Tension Lever 19A counterclockwise so that tension is applied to the belts see Head Assembly diagram Tension is correct when the belts deflect ...

Page 9: ...ning the Bevel Table Locking Screw E and tilting to the required angle A scale F is provided on the arm measured in degrees to assist in setting the required angle For all normal operations the table should be set at 0 4 TO ENSURE THAT THE DRILL IS ENTIRELY PERPENDICULAR TO THE TABLE insert a piece of straight round bar in the chuck place a square on the table and bring it up to the round bar Adju...

Page 10: ...pindle drill speed required 4 When the belts have been correctly positioned tighten them by turning the Belt Tension Lock Knobs 18A until the belt deflects by approximately 1 2 at its center when using reasonable thumb pressure Lock this position in with the two Locking Knobs 18A Note If the belt is too long to be properly tensioned it must be replaced Figure C Drill Speed Table The table above sh...

Page 11: ... drill 8 FOR FLAT WORK lay the piece on to a wooden base and clamp it down firmly against the table to prevent it from turning 9 FOR SMALL MATERIALS that cannot be clamped to the table use a drill press vise Make sure the vise is clamped or bolted to the table 10 WHEN DRILLING COMPLETELY THROUGH WOOD always position a piece of scrap wood between the material and the table to prevent splintering on...

Page 12: ...blem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 WARNING If the supply cord of...

Page 13: ...ong or small diameter extension cord 1 Allow machine to work at its own rate 2 Keep cutting accessories sharp Replace as needed 3 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 4 Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Table A on page 3...

Page 14: ...taining Ring 17mm 8 Retaining Ring 11mm 9 Ball Bearing 60201 10 Quill Gasket 1303003 11 Quill 13030002B 12 Ball Bearing 60204 13 Spindle Shaft 13003001A Part Description Code 14 Arbor 1503007 15 Chuck 1503009A 16 Chuck Key 1503010A 17 Wedge Drift 1503008 18 Ball Bearing 60202 19 Idler Pulley 1505006 02 20 Idler Pivot 1705007 21 Knot 1505008 22 Pan Head Screw M5x8 23 Pulley Cover 13050000A 24 Washe...

Page 15: ...2016 17A Hex Screw M8x20 18A Belt Tension Lock Knob 1502005 19A Belt Tension Lever 1502004 20A Roll Pin 6x26 21A Head Lock Set Screw M8x25 22A Depth Lock Screw 1504012 23A Knob 1304011 Part Description Code 24A Feed Handle 1304005 25A Spindle Feed Shaft 1304002 26A Collar Depth Stop w scale 1304003 27A Stop Pin 1304010 28A Connector Wire 1502019 29A Lockwasher Ext 5mm 5 30A Pan Head Screw M5 M5x12...

Page 16: ...sportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there i...

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