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SKU 66222 

For technical questions, please call 1-800-444-3353. 

Page 15

Problem

Possible causes

Likely Solutions

Paint surface is bumpy or 
“orange peeled

Paint is applied too thick 

1. 

Incorrect paint volume

2. 

Insufficient air pressure

 

3. 

Paint gun too far from paint 

4. 

surface during spraying

Paint must be thinned properly 

1. 

before spraying

Adjust Fluid Control Knob (12)

2. 

Adjust Air Regulator (37) and Air 

3. 

Adjustment Valve (31)

Hold spray gun closer to surface 

4. 

during spraying.

Paint sags or runs

Excess thinning of paint 

1. 

Paint applied too thick 

2. 

Paint gun too close to work 

3. 

surface
Uneven or hesitant motion of 

4. 

spray gun 

Excess overlapping of each 

5. 

spray stroke 

 

Excessive paint fluid

6. 

Recheck paint viscosity. Add 

1. 

unmixed paint to thicken mixture.
Apply thinner coats, allowing paint 

2. 

to get tacky between coats.
Move spray gun further back from 

3. 

paint surface when applying paint.
Keep spray gun moving during 

4. 

painting. Hesitations can cause 

sags or runs.
Overlap each stroke to keep the 

5. 

coverage even, but be aware that 

you are adding coat thickness by 

overlapping.

Adjust the Fluid Control Knob (12)

6. 

Blotchy surface (blushing) 

or uneven color

Paint dries too fast

1. 

Uneven paint application 

2. 

 

Work material absorbs paint 

3. 

unevenly

Use less thinner or add a drier.

1. 

Start each stroke off the work 

2. 

material and overlap each stroke 

consistently.
Use a conditioner or sealer coat 

3. 

before applying the finish coat.

Spots on surface  

with light center (fish eyes) 

Paint mixture too thin 

1. 

Improper primer or 

2. 

incompatible surface 

Surface contamination

3. 

Add undiluted paint to thicken 

1. 

mixture
Check manufacturer’s 

2. 

recommendations for primer or 

compatible surfaces
Clean surface thoroughly with 

3. 

thinner before applying paint

Spots on surface with dark 

center (contamination)

Dust or dirt on surface 

1. 

Insufficiently sanded

 

2. 

Raised grain

3. 

Clean surface with compressed air 

1. 

or tack cloth before painting

Sand wood to a sufficiently fine grit 

2. 

before painting.
Wipe wood surface with thinner to 

3. 

raise grain, then sand with fine grit 

to knock of “hairs”

Paint aPPLicatiOn trOuBLeSHOOtinG

Summary of Contents for 66222

Page 1: ...ual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for a...

Page 2: ...dous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the s...

Page 3: ...ong hair increases the risk of injury to persons as a result of being caught in moving parts Avoid unintentional starting Be c sure the trigger is off before con necting to the air supply Do not carry the tool with your finger on the trigger or connect the tool to the air supply with the trigger on Do not overreach Keep proper d footing and balance at all times Proper footing and balance enables b...

Page 4: ...idents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged Use only accessories that are h identified by the manufacturer for the specific tool model Use of an accessory not intended for use with the specific tool model increases the risk of injury to persons Service Tool service must be performed a only by qualified repair personnel When servicing a tool use o...

Page 5: ...pecific Safety Instructions The warnings and precautions dis 1 cussed in this manual cannot cover all possible conditions and situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator WARNING The brass components 2 of this product contain lead a chemi cal known to the State...

Page 6: ...ext under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Unpacking When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown throughout the manual a...

Page 7: ...cidentally after the air supply is disconnected Note Air flow and therefore tool perfor mance can be hindered by under sized air supply components The air hose must be long enough 3 to reach the work area with enough extra length to allow free movement while working Make sure the tool s trigger is in the 4 off position refer to Operation section for description of controls Close the in line safety...

Page 8: ...e than conventional air powered spray guns Cap Pressure is the amount of air 3 pressure present at the Spray Cap 1 Lower pressure results in less paint being air dried between the gun and the work surface and less bounce back from the work surface You will achieve a smoother painted surface with less waste and over spray than with a conventional air powered spray gun Air powered HVLP and conventio...

Page 9: ...long a safe route 2 to reach the work area without creat ing a tripping hazard or exposing the air hose to possible damage The air hose must be long enough to reach the work area with enough extra length to allow free movement while working Secure loose work pieces using a 3 vise or clamps not included to pre vent movement while working There must not be hazardous ob 4 jects such as utility lines ...

Page 10: ...oo high will cause splatter ing too low will cause drizzling Adjust the Paint Volume The amount of paint being sprayed 1 can be adjusted with the Fluid Con trol Knob 12 To adjust release the Lock Nut 11 by turning it slightly counterclockwise Turn the Fluid Control Knob 12 2 all the way clockwise to turn off paint flow Using a scrap material squeeze the Trigger 36 all the way With the Trigger sque...

Page 11: ...an away the paint using a thinner Once the paint has dried in most 7 cases the thinner can no longer be used You must then use a solvent to remove the paint Cleaning the paint before it dries 8 using a thinner is much easier than cleaning the paint after it dries using a solvent Always clean this spray gun immedi 9 ately after use before the paint dries Use the thinner approved by the manufacturer...

Page 12: ...h not included Connect your air supply hose to the 2 Air Inlet 32 Adjust the Air Regulator to 15 45 PSI 3 Fill the Cup 28 with thinned paint 4 Remember to pour the paint through a strainer Replace the Lid 29 and screw on tightly Put on a ventilator and other safety 5 equipment recommended in the Safety Section of this manual Point the Sprayer toward the work 6 material and squeeze the Trigger 36 P...

Page 13: ...Sprayer IMPORTANT The Spray Gun must 1 be cleaned every time immediately after use Improper cleaning is the primary cause of Spray Gun failure Immediately after finishing painting 2 pour out remaining paint from the Cup Rinse out the cup with paint thinner Wipe out the cup to clean remaining paint residue Fill the Cup part way with paint thinner and spray into a suitable container Continue to spra...

Page 14: ... on older tools Cross threaded housing 1 components Loose housing 2 Damaged connectors or 3 housing Check for incorrect alignment and uneven 1 gaps If cross threaded disassemble and replace damaged parts before use Tighten housing assembly If housing cannot 2 tighten properly internal parts may be misaligned Replace damaged components 3 Inconsistent paint flow blobs and splatters Clogged Air Cap 1...

Page 15: ...use sags or runs Overlap each stroke to keep the 5 coverage even but be aware that you are adding coat thickness by overlapping Adjust the Fluid Control Knob 12 6 Blotchy surface blushing or uneven color Paint dries too fast 1 Uneven paint application 2 Work material absorbs paint 3 unevenly Use less thinner or add a drier 1 Start each stroke off the work 2 material and overlap each stroke consist...

Page 16: ...let 1 33 Brush 1 34 Hex Adapter 1 35 Wrench 1 36 Trigger 1 37 Air Regulator 1 38 Air Pressure Gauge 1 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make...

Page 17: ...SKU 66222 For technical questions please call 1 800 444 3353 Page 17 ASSEMBLY DIAGRAM 38 37 ...

Page 18: ... or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is express ly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or par...

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