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Item 60754 

        

SAFET

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M

AINTENAN

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PARTS LIST

SETUP

General Safety Warnings (continued)

3. 

compressor Pump use and care

a. 

Disconnect the plug of the compressor 

motor from the power source before 

installing, making any adjustments, changing 

accessories, or storing the compressor 

Pump.

  Such preventive safety measures 

reduce the risk of starting the unit accidentally.

b. 

Store an idle compressor pump out of the 

reach of children and do not allow persons 

unfamiliar with the compressor pump or these 

instructions to operate it.

  A compressor pump 

is dangerous in the hands of untrained users.

c. 

Maintain the compressor Pump.  Keep the 

compressor Pump clean for better and 

safer performance.  Follow instructions 

for lubricating and changing accessories.  

Keep dry, clean and free from oil and grease.  

check for misalignment or binding of moving 

parts, breakage of parts and any other 

condition that may affect the compressor’s 

operation.  If damaged, have the compressor 

repaired before use.

  Many accidents are caused 

by a poorly maintained compressor pump.

d. 

Use the compressor Pump in accordance 

with these instructions, taking into account 

the working conditions and the work to be 

performed.

  Use of the Compressor Pump 

for operations different from those intended 

could result in a hazardous situation.

4. 

Service

a. 

Have the compressor Pump serviced by a 

qualified repair person using only identical 

replacement parts.

  This will ensure that the 

safety of the Compressor Pump is maintained.

compressor Pump Safety Warnings

1. 

ONLy a qualified engineer with appropriate 

certifications may attempt designing a new 

compressor to ensure that all required safety 

and control elements are in place and will work 

together properly and safely.  This compressor 

pump is intended ONLy as a replacement 

for a similarly rated pump on an existing 

compressor that includes all other needed 

components.  constructing a new compressor 

using this pump is not covered by this manual.

2. 

Use Safety Guard for Pulleys.

  The Air 

Compressor Pump Pulley (45), V-belts (not 

included), and motor pulley (not included) must 

be covered by a safety guard (not included) 

covering all moving elements before operation. 

3. 

Before first and every use, verify 

Pump has sufficient oil.

4.  The use of accessories or attachments not 

recommended by the manufacturer may 

result in a risk of injury to persons. 

5. 

Misalignment between Motor and Pump 

can damage the Pump Pulley.  

Use a 

straight edge, such as a yardstick, to check 

and adjust alignment as needed.

6. 

Use proper size motor and motor pulley.  

This Air Compressor Pump must be installed 

with a 5 HP electric motor and pulley (both not 

included) which can turn the Air Compressor 

Pump Pulley at approximately 1050 rpm. 

7. 

Install motor, pulley belts and pulley belt 

cover securely.

  Be sure to use the proper size 

bolts to install the motor (not included).  The belts 

and belt cover (not included) must be strong 

enough to prevent breaking and possible injury. 

8. 

Be sure all equipment is rated to the 

appropriate capacity of this pump.  

Make sure 

that the lowest rated piece of equipment being 

used can handle the maximum pressure of the 

Air Compressor Pump (see Specifications). 

9. 

Do not direct the air stream at 

any person or animal. 

10. 

Avoid burns.  

The Cylinders (13, 62), Cylinder 

Heads (3, 53) and Air Outlet components become 

very hot during operation. Do not touch.

11.  Industrial applications must follow OSHA guidelines.

12. Maintain labels and nameplates on the 

Compressor Pump.  These carry important safety 

information.  If unreadable or missing, contact 

Harbor Freight Tools for a replacement.

13. This product is not a toy.   

Keep it out of reach of children.

14. WARNING:  The brass components of 

this product contain lead, a chemical 

known to the State of California to cause 

birth defects (or other reproductive harm).  

(California Health & Safety code § 25249.5, 

et seq.

)

Summary of Contents for 60754

Page 1: ......

Page 2: ...fire and or serious injury Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions a...

Page 3: ...milarly rated pump on an existing compressor that includes all other needed components Constructing a new compressor using this pump is not covered by this manual 2 Use Safety Guard for Pulleys The Ai...

Page 4: ...ose to move the compressor 12 Release the pressure in the storage tank before moving 13 The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to pers...

Page 5: ...h of pressure CFM Cubic Feet per Minute flow SCFM Cubic Feet per Minute flow at standard conditions NPT National pipe thread tapered NPS National pipe thread straight Double Insulated Canadian Standar...

Page 6: ...DEATH FROM IMPROPER INSTALLATION ONLY a qualified engineer with appropriate certifications may attempt designing a new compressor to ensure that all required safety and control elements are in place a...

Page 7: ...or engine and related hardware and equipment It must also be capable of withstanding the vibration and tension of the drive belt 1 Place the Air Compressor Pump on the mounting surface at the same lev...

Page 8: ...ave a clearance of about one inch from the moving parts The safety guard must be sturdy enough to prevent injury WARNING Avoid serious injuries Do not operate this Air Compressor Pump without a safety...

Page 9: ...ir Hose Connects air to tool B Filter Prevents dirt and condensation from damaging tool or workpiece C Regulator Adjusts air pressure to tool D Lubricator optional For air tool lubrication E Coupler a...

Page 10: ...ibration reduction E Main Air Line 3 4 minimum recommended Distributes air to branch lines F Ball Valve To drain moisture from system G Branch Air Line 1 2 minimum recommended Brings air to point of u...

Page 11: ...r condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the compressor with a clean cloth Maintenance Schedule Following are general guidelines for maintenance checks of t...

Page 12: ...2 Remove the Oil Fill Plug to allow air flow into the Pump 3 Remove the Oil Drain Plug allowing the oil to drain into the container 4 When the oil is completely drained from the Pump replace the Oil...

Page 13: ...or incorrect type 3 Crankcase oil level too low 4 Unusually dusty environment 5 Unit not on level surface 1 Check inlet and outlet filters Clean and or replace as needed 2 Drain oil and refill to pro...

Page 14: ...er 1 57 Valve Plate 2 58 Valve Seat 1 59 Valve Plate 1 60 Cylinder Gasket 1 61 Bolt 4 62 Cylinder 1 63 Compression Ring 1 64 Air ring 1 65 Oil ring 1 66 Piston Pin Clip 1 67 Piston Pin 1 68 Piston Pin...

Page 15: ...0754 Safety Maintenance PARTS LIST Setup Assembly Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 5...

Page 16: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take...

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