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For technical questions, please call 1-888-866-5797.

ITEM 61454 

        

Sa

Fety

Setup

Opera

ti

O

n

Maintenance

Maintenance and Servicing

  procedures not specifically explained in this manual must 

be performed only by a qualified technician.

tO preVent SeriOuS inJury FrOM acciDentaL OperatiOn: 

turn the power Switch “OFF” and unplug the compressor from its electrical outlet 

before performing any inspection, maintenance, or cleaning procedures.

tO preVent SeriOuS inJury FrOM cOMpreSSOr FaiLure: 

Do not use damaged equipment.  if abnormal noise or vibration occurs, 

have the problem corrected before further use.

cleaning, Maintenance, and Lubrication

1. 

BeFOre eacH uSe,

 inspect the general 

condition of the air compressor.  Check for:
•  loose hardware, 
•  misalignment or binding of moving parts, 
•  damaged belts, 
•  cracked or broken parts, 
•  damaged electrical wiring, and 
•  any other condition that may 

affect its safe operation.

2. 

aFter uSe,

 wipe external surfaces of 

the compressor with a clean cloth.

3. 

WarninG!  if the supply cord of this 

compressor is damaged, it must be replaced 

only by a qualified service technician.

Maintenance Schedule

Following are general guidelines for maintenance checks of the Air Compressor.

note:

 The environment in which the compressor is used, and the frequency of use can affect how often 

you will need to check the Air Compressor components and perform maintenance procedures.

Daily:

a.  Check oil level.
b.  Check for oil leaks.
c.  Make sure all nuts and bolts are tight.
d.  Drain moisture from air tank.
e.  Check for abnormal noise or vibration.
f.  Check for air leaks.

*

g.  Inspect belt (if provided).
h.  Wipe off any oil or dirt from the compressor.

**

*  To check for air leaks, apply soapy 

water to joints while the Air Compressor is 

pressurized.  Look for air bubbles.
**  To clean the compressor surface, wipe with 

a damp cloth, using a mild detergent or mild solvent.

Weekly:

a.  Inspect Air Filter.
b.  Inspect Oil Breather Plug.

Monthly:

Inspect Safety Valve.

every 6 months or 100 Operation Hours:

Replace Pump oil.

***

***  Use SAE 30W, non-detergent, 

Air Compressor Oil only (sold separately).

Summary of Contents for 61454

Page 1: ...e for future reference When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2013 by Harbor Frei...

Page 2: ...ymbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoid...

Page 3: ...use this compressor while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating a compressor may result in serious personal injury b Use personal...

Page 4: ...is greater 15 USE OF AN EXTENSION CORD IS NOT RECOMMENDED If you choose to use an extension cord use the following guidelines Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 VOLT NAMEP...

Page 5: ...risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric...

Page 6: ...n before set up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch OFF and unplug the Air Compressor from its electrical outlet before assembling or makin...

Page 7: ...ick Coupler and fully open all regulators and valves b Plug in the Power Cord c Turn the Power Switch ON d Let the unit run for 30 minutes Air will expel freely through the Coupler e Turn the Power Sw...

Page 8: ...r Hose Connects air to tool B Filter Prevents dirt and condensation from damaging tool or workpiece C Regulator Adjusts air pressure to tool D Lubricator optional For air tool lubrication E Coupler an...

Page 9: ...bration reduction E Main Air Line 3 4 minimum recommended Distributes air to branch lines F Ball Valve To drain moisture from system G Branch Air Line 1 2 minimum recommended Brings air to point of us...

Page 10: ...above on the sight glass 3 To add oil a Remove the Oil Plug 37 b Using a funnel to avoid spills pour enough oil into the Pump Crankcase 39 to reach the full level in the Oil Sight Glass 33 c Replace t...

Page 11: ...pressor Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury 2 Locate the Compressor on a flat level surface to ensu...

Page 12: ...switch The Compressor will turn on automatically when the air pressure drops to 95 PSI and will turn off automatically when the air pressure reaches 125 PSI WARNING TO PREVENT SERIOUS INJURY AND DEAT...

Page 13: ...f the Compressor automatically shuts off before reaching its normal cutoff pressure a Shut off all tools b Wait until the Compressor cools down about 10 minutes c If the unit does not start up again o...

Page 14: ...surfaces of the compressor with a clean cloth 3 WARNING If the supply cord of this compressor is damaged it must be replaced only by a qualified service technician Maintenance Schedule Following are g...

Page 15: ...regulations Draining Moisture from the Tank The Drain Valve is located under the Tank It must be used daily to release all trapped air and moisture from the Tank This will eliminate condensation which...

Page 16: ...that circuit matches compressor requirements 2 Drain oil and refill to proper level with recommended oil 3 Move compressor to a warmer location Check that recommended oil is in crankcase 4 Listen for...

Page 17: ...l surface Moisture in discharge air Too much moisture in air Install inline air filter dryer and or relocate to less humid environment Oil in discharge air 1 Crankcase oil too thin or crankcase overfi...

Page 18: ...ft 1 26 O Ring 2 26a Zip Tie 1 27 Capacitor 1 28 Screw M8 x 20 1 29 Capacitor Bracket 1 30 Hex Nut M8 1 31 Crank Case Cover 1 32 O Ring 1 33 Oil Sight Glass 1 34 O Ring 1 35 Drain Plug M5 x 10 1 36 O...

Page 19: ...Page 19 For technical questions please call 1 888 866 5797 ITEM 61454 Safety Setup Operation Maintenance Assembly Diagram a a b b...

Page 20: ...o the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take a...

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