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14

  Drain moisture from the air tank(s). Never attempt 

to drain the tank(s) without first relieving the system 
pressure (using the instruction found in 

Draining the 

Tank

).

STARTING & STOPPING THE COMPRESSOR

  Connect the air line to the quick coupler.
  Rotate regulator knob fully counterclockwise in order to 

close the air flow.

  Ensure both drain valves are closed.
  Fill the engine with oil through oil fill hole.
  Fill the compressor pump with oil. Do not overfill.
  Fill the fuel tank with fuel.
  Open the petcock on the unloader valve for cold starts 

(turn clockwise or in).

  Flip the toggle on the pilot valve to the “MANUAL 

UNLOAD” position (see 

Pilot Valve Adjustments

).

  Start the gas engine (refer to 

gas engine owner’s 

manual

 for more detailed start-up procedures):

–  Adjust choke and open fuel valve.
–  Pull the cord.
–  Move choke to run.

  Watch and listen for excessive vibration and unusual 

noises. If either exist, stop the compressor and refer to 

Troubleshooting

.

  Allow the compressor to run for a few minutes.
  Close the petcock (turn counterclockwise or out).
  Flip the toggle on the pilot valve to the “RUN” position. 

The compressor should pump up the tank to 135 
PSI, then unload. If pressure exceeds 135 PSI, see 

Troubleshooting

.

  New compressors should be run with approximately 

80 PSI of air pressure in the tank for 1 hour to break-in 
(use regulator to control tank pressure). This will allow 
the compressor time to warm up and seat the rings.

  To stop the compressor, shut the engine off.

USING THE AIR COMPRESSOR

See Figure 5.

  Rotate pressure regulator knob to desired line 

pressure. Turning the knob clockwise increases 
air pressure at the outlet; turning counterclockwise 
reduces air pressure at the outlet.

APPLICATIONS

Air compressors are utilized in a variety of air system 
applications. Match hoses, connectors, air tools, and 
accessories to the capabilities of the air compressor.

You may use this tool for purposes listed below:

  Operating some air-powered tools.
  Inflating tires, air beds, sports equipment, etc.

PRE-STARTING CHECKLIST

The following steps should be performed prior to operating 
the unit. If any condition of the checklist is not satisfied, 
make the necessary adjustments or corrections before 
starting the compressor.

   WARNING:

Always wear safety goggles or safety glasses with 
side shields when operating power tools. Failure to do 
so could result in objects being thrown into your eyes 
resulting in possible serious injury.

   WARNING:

Do not allow familiarity with tools to make you careless. 
Remember that a careless fraction of a second is 
sufficient to inflict serious injury.

CAUTION:

Do not use in an environment that is dusty or otherwise 
contaminated. Using the air compressor in this type of 
environment may cause damage to the unit.

OPERATION

   WARNING:

Always ensure the regulator pressure gauge read 
zero before changing air tools or disconnecting the 
hose from the air outlet. Failure to do so could result in 
possible serious personal injury.

  The compressor is shipped with lubricant in the 

crankcase. Check lubricant level per specifications 
(using the instruction found in 

Lubrication

).

  Make sure all safety valves are correctly installed. 

(using the instruction found in 

Features

).

  Be sure all guards are in place and securely mounted 

(using the instruction found in 

Features

).

   WARNING!

Failure to perform the PRE-STARTING CHECKLIST may 
result in mechanical failure, property damage, serious 
injury or even death.

   WARNING!

Never assume a compressor is safe to work on just because 
it is not operating. It could restart at any time. Follow all 
safety precautions outlined in 

MAINTENANCE

.

Summary of Contents for 68140

Page 1: ...website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL For technical questions or replacement parts please c...

Page 2: ...eipt with purchase date for reference NOTICE 2 6 8LMW GSQTVIWWSV TYQT MW RSX IUYMTTIH ERH WLSYPH RSX FI YWIH XS WYTTP FVIEXLMRK UYEPMX EMV HHMXMSREP IUYMT QIRX SYPH FI RIGIWWEV XS TVSTIVP JMPXIV ERH T...

Page 3: ...ch is marked to comply with ANSI Z87 1 Additional safety protection will be required in some environments For example the working area may include exposure to a noise level which can lead to hearing d...

Page 4: ...ompress tank and allow water to drain and allow air compressor to become cool to the touch before servicing Turn pressure regulator knob fully counter clockwise after shutting off compressor When serv...

Page 5: ...pable of providing Never use the compressor without guards belt guard and never touch moving parts SPECIFIC SAFETY RULES Always follow all safety rules recommended by the manufacturer of your tool in...

Page 6: ...6 Do not adjust regulator to result in output pressure greater than marked maximum pressure of attachment Do not use at pressure greater than the rated maximum pressure of this compressor...

Page 7: ...I HEQEKI IJSVI FIKMRRMRK TS IV XSSP STIVEXMSR EP E W IEV WEJIX KSKKPIW WEJIX KPEWWIW MXL WMHI WLMIPHW SV E JYPP JEGI WLMIPH LIR RIIHIH I VIGSQQIRH MHI MWMSR 7EJIX 1EWO JSV YWI SZIV I IKPEWWIW SV WXERH...

Page 8: ...THE COMPRESSOR CYLINDER HEAD WHICH REMOVES IMPURITY FROM THE INTAKE AIR OF THE COMPRESSOR IR 4ANK YLINDRICAL COMPONENT WHICH CONTAINS THE COMPRESSED AIR HECK 6ALVE EVICE THAT PREVENTS COMPRESSED AIR F...

Page 9: ...ETY VALVE WHEEL TANK PRESSURE GAUGE REGULATOR PRESSURE GAUGE AIR OUTLET PRODUCT SPECIFICATIONS Engine Displacement 212 cc Air Tank Capacity 9 gal Air Pressure 135 PSI max Air Delivery 11 SCFM 40 PSI 9...

Page 10: ...ssure point it is sensing not connected with tubing or pipe and always pointed away from any chance bystander All tubing or piping added must be the same size as the safety valve opening or larger COM...

Page 11: ...perator s Manual 1 Replacement Parts List 1 INSTALLATION Air compressors should be located in an area that is dry clean well lighted and adequately ventilated Air supplied to the inlet filter must be...

Page 12: ...mpressor be used in an area where toxic volatile or corrosive agents are used or stored near the compressor CAUTION Unusual noise or vibration indicates a problem Do not operate the compressor until t...

Page 13: ...n a heated area before attempting to drain moisture from the tank s A correct use of the drain valve Verify that the compressor is turned off Disconnect the spark plug wire from the spark plug Reduce...

Page 14: ...APPLICATIONS Air compressors are utilized in a variety of air system applications Match hoses connectors air tools and accessories to the capabilities of the air compressor You may use this tool for...

Page 15: ...ATION STORAGE Shut off the engine Disconnect the spark plug wire from the spark plug and wrap around handle area to prevent damage when not in use Wearing safety glasses drain tank of air by pulling t...

Page 16: ...afety valves to make sure they are operating correctly Air pressure should escape when the ring is pulled refer to Fig 4 Check all pressurized components for rust cracking or leaking Immediately disco...

Page 17: ...the oil in a vessel If the oil does not drain out completely we recommend tilting the compressor slightly Dispose of the old oil at a drop off point for old oil When the oil has drained out re fit the...

Page 18: ...ler to move the motor pulley on the shaft Properly adjusted a 3 pound pressure applied to the belt between the motor pulley and the compressor flywheel will deflect the belt about 1 4 6mm Refer to Fig...

Page 19: ...min torque 22 Nm max torque 27 CLEANING THE INTAKE FILTER See Figure 12 The intake filter prevents dust and dirt being drawn in It is essential to clean this filter after at least every 100 hours in...

Page 20: ...crease unload pressure turn counterclockwise to decrease unload pressure Hold position with wrench and proceed to Step 4 Step 4 Tighten locknut clockwise with wrench Stabilize with back up wrench Sett...

Page 21: ...ssor won t operate Defective engine Replace or repair engine Lack of lubricant in compressor can cause serious damage to compressor Add lubricant refer to LUBRICATION Belt too tight or too loose Adjus...

Page 22: ...rectly sized Either use a smaller tool or a larger compressor Regulator not turned up to high enough pressure faulty regulator Turn the regulator to the proper setting replace faulty regulator Leaking...

Page 23: ...rsized for application Re evaluate application requirements re size compressor unit if necessary Insufficient lubrication Inspect for proper lubricant and amount refer to LUBRICATION Compressor runs b...

Page 24: ...imitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of t...

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