background image

Page 12

For technical questions, please call 1-800-444-3353.

Item 69576 

        

User-Maintenance Instructions

  Procedures not specifically explained in this manual must 

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: 

Turn off the tool, detach the air supply, safely discharge any residual air pressure 

in the tool, and release the throttle and/or turn the switch to its off position before 

performing any inspection, maintenance, or cleaning procedures.

TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: 

Do not use damaged equipment.  If abnormal noise, vibration, 

or leaking air occurs, have the problem corrected before further use.

TO PREVENT SEROUS INJURY FROM EXPLOSION:   

Lubricate the tool only with specified lubricants.  Lubricate the air inlet using only 

pneumatic tool oil.  Lubricate the internal mechanism using only white lithium grease.  

Other lubricants may damage the mechanism and may be highly flammable, causing an explosion.

Cleaning, Maintenance, and Lubrication

Note:

  These procedures are in addition to the regular checks and maintenance 

explained as part of the regular operation of the air-operated tool.

1. 

BEFORE EACH USE,

 inspect the general 

condition of the tool.  Check for:
•  loose hardware or housing, 
•  misalignment or binding of moving parts, 
•  cracked or broken parts, and 
•  any other condition that may 

affect its safe operation.

2. 

Daily - Air Supply Maintenance: 

Every day, maintain the air supply according 

to the component manufacturers' instructions.   

Maintain the lubricator's oil level.  

Drain the moisture filter regularly.    

Performing routine air supply maintenance 

will allow the tool to operate more safely 

and will also reduce wear on the tool.

3. 

Weekly - Grease Lubrication: 

Lubricate the internal mechanism of the tool,  

using white lithium grease through 

the grease fitting at the back of the tool.

4. 

Quarterly (every 3 months) – 

Tool Disassembly, Cleaning, and Inspection: 

Have the internal mechanism cleaned, inspected, 

and lubricated by a qualified technician.  

If the vanes need replacement, 

replace them all as a set.

SAFETY

OPERA

TION

MAINTENANCE

SETUP

Summary of Contents for 69576

Page 1: ......

Page 2: ...ses practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using tools basic precautions shou...

Page 3: ...d is able to lead to loss of control 2 Do not force the tool Use the correct tool for the application The correct tool will do the job better and safer at the rate for which the tool is designed 3 Do...

Page 4: ...h gases are capable of explosion and serious injury to persons SAVE THESE INSTRUCTIONS Symbols and Specific Safety Instructions Symbol Definitions Symbol Property or statement no No load speed min Rev...

Page 5: ...to a complete stop Moving parts can grab the surface and pull the tool out of your control Vibration Precautions This tool vibrates during use Repeated or long term exposure to vibration may cause te...

Page 6: ...ription Specifications Maximum Air Pressure 90 PSI Air Inlet 1 4 18 NPT Impact Rate 900 BPM Average Air Consumption 6 CFM 90 PSI Anvil 1 2 square Anvil Trigger Air Inlet Control Valve Grease Fitting c...

Page 7: ...e efficient but are not required WARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Do not install a female quick coupler on the tool Such a coupler contains an air valve that will allow the...

Page 8: ...r Prevents dirt and condensation from damaging tool or workpiece C Regulator Adjusts air pressure to tool D Lubricator optional For air tool lubrication E Coupler and Plug Provides quick connection an...

Page 9: ...4 minimum recommended Distributes air to branch lines F Ball Valve To drain moisture from system G Branch Air Line 1 2 minimum recommended Brings air to point of use H Air Hose Connects air to tool I...

Page 10: ...ft viewed from rear for clockwise forward tool operation 2 Push the Control Valve to the right viewed from rear for counterclockwise reverse tool operation 3 Turn the Control Valve to adjust the force...

Page 11: ...e maximum air pressure rating of this tool CAUTION TO PREVENT INJURY FROM TOOL OR ACCESSORY FAILURE Do not exceed the tool s maximum air pressure rating If the tool still does not have sufficient forc...

Page 12: ...causing an explosion Cleaning Maintenance and Lubrication Note These procedures are in addition to the regular checks and maintenance explained as part of the regular operation of the air operated to...

Page 13: ...echanism Install in line filter in air supply as stated in Setup Air Supply 7 Replace all vanes as set Severe air leakage Slight air leakage is normal especially on older tools 1 Cross threaded housin...

Page 14: ...Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DIS...

Page 15: ...ions please call 1 800 444 3353 Item 69576 Assembly Diagram 1 3 2 4 5 6 7 8 9 10 12 13 12 14 14 15 16 17 26 25 28 27 30 29 43 42 31 32 33 34 38 35 36 37 41 40 39 39 18 19 20 21 22 23 24 11 11 SAFETY O...

Page 16: ...so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take...

Reviews: