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SKU 95498 

For technical questions, please call 1-800-444-3353. 

Page 13

Problem

Possible Cause

Possible Solution

Oil discharge in air.

Too much oil in 

1. 

crankcase.
Compressor overheated.

2. 

Restricted oil breather 

3. 

cap.

Drain crankcase and refill to proper level on 

1. 

sight glass.
Reduce air pressure regulation.

2. 

Clean or replace oil breather cap.

3. 

Pressure switch will not 

turn off Compressor.

Defective pressure switch.

Immediately unplug Compressor from its 

electrical outlet.  Do not operate Compressor 

until a qualified service technician can replace 

pressure switch.

PLEASE REAd THE FOLLOWING CAREFuLLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY 

DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY.  NEITHER THE MANUFACTURER OR 

DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT 

HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS 

QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.  IN FACT, THE MANUFACTURER AND/

OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD 

BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER.  THE 

BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE 

ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER 

INSTALLATION OF REPLACEMENT PARTS THERETO.

PARTS LIST

Part

description

1

Plastic Housing

2

Spring Washer

3

Washer

4

Screw (M5 x 14)

5

Fan

6

Screw (5 x 115)

7

Rear Cap

8

Washer

9

Bearing (6202)

10 Stator

11 Rotor

13 Running Capacitor

14 Bearing (6204)

15 Oil Seal

16 Nut (M8)

17 Crankcase

18 Crankshaft

19 Screw (M8 x 16 – Left hand)

20 Gasket

21 Crankcase Cover

22 Oil Sight Glass

23 Drain Plug

Part

description

24 Pan Head Screw

25 Oil Breather Cap

26 Spring Washer (#8)

27 Washer (#8)

28 Screw (M8 x 20)

29 Connecting Rod

30 Piston

31 Spring Washer

32 Piston Pin

33 Cylinder Gasket

34 Cylinder

35 Spring Washer (#6)

36 Washer (#6)

37 Screw (M6 x 40)

38 Gasket

39 Sealer Ring

40 Valve Gasket

41 Valve Plate Assy.

42 Air Intake Valve

43 Limit Pin

44 Cylinder Gasket

45 Air Filter

Part

description

46 Cylinder Head

47 Elbow Exhaust

48 Exhaust Pipe

49 Check Valve

50 Unload Pipe

51 Air Tank

52 Tank Drain Valve

53 Rubber Foot

54 Screw (M6 x 20)/Nut (M6)

55 Power Cord

56 Rubber Gasket

61 Rubber Grip

62 Safety Release Valve

63 Tank Pressure Gauge

64 Pressure Switch

65 Connector

66 Tool Pressure Gauge

67 Regulator

68 Air Outlet Valve

79 Frame Assy.

Note:

  Some parts are listed and shown for illustration purposes only, and are not avail-

able individually as replacement parts.

REV 08k

Summary of Contents for 95498

Page 1: ...http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Copyright 2007 by Harbor Freight Tools All rights reserved No por...

Page 2: ...S AND PRECAUTIONS WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious injury SAVE THESE INSTRUCTIONS WORK AREA...

Page 3: ...Do not force the tool Use the correct tool for your application 1 The correct tool will do the job better and safer at the rate for which it is designed Do not use the Compressor if the Compressor s P...

Page 4: ...ent is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7 1 1966 OSHA 29 CFR 19...

Page 5: ...tool will do the work better and safer at the speed and capacity for which it was designed Avoid body contact with oils and lubricants used in the Compressor 17 If swal lowed seek medical treatment im...

Page 6: ...three prong 1 grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry elect...

Page 7: ...lternating Current A Amperes n0 xxxx min No Load Revolutions per Minute RPM UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 13 are included If any parts are m...

Page 8: ...oiler and water filter in line with the Air Outlet Valve 68 of the Air Com pressor See Figure C QUICK CONNECTOR NOT INCLUDED AIR OUTLET VALVE 68 FIGURE D WRAP WITH PIPE SEALANT TAPE NOT INCLUDED HERE...

Page 9: ...e the Oil Breather Cap 25 Pour approximately 1 2 quart of compressor oil into the Oil Breather Cap hole Do not overfill See Figure E Observe the level of compressor oil through the Oil Sight Glass 22...

Page 10: ...up on the Pressure Switch 64 to its START position to turn on the unit When the Tank Pressure Gauge 63 reaches at least 6 85 PSI turn the Air Outlet Valve to its open position to allow air to the pneu...

Page 11: ...m the tool and store the tool in a clean dry safe location out of reach of children Disconnect the other end of the air hose from the Compressor s Air Outlet Valve 5 68 and store the air hose in a cle...

Page 12: ...and type of compressor oil Daily 3 purge the Air Tanks 51 of all air and moisture to prevent corrosion To do so slowly and carefully unscrew no more than four threads the Tank Drain Valve 52 until the...

Page 13: ...ability arising out of his or her repairs to the original product or replacement parts thereto or arising out of his or her installation of replacement parts thereto PARTS LIST Part Description 1 Plas...

Page 14: ...call 1 800 444 3353 Page 14 ASSEMBLY DIAGRAM REV 08k 1 55 53 54 52 51 61 50 49 56 79 48 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 68 67 66 65 62 64 63 2 3 4 5 6 7 8 9 10 11 13...

Page 15: ...ecial or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion of exclusion may...

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