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SKU 98635 

For technical questions, please call 1-800-444-3353. 

Page 2

SAVE tHIS MAnuAL

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning 

procedures.  Write the product’s serial 

number in the back of the manual near the 

assembly diagram (or month and year of 

purchase if product has no number).  Keep 

this manual and the receipt in a safe and 

dry place for future reference.

IMPORtAnt SAFEtY 

InFORMAtIOn

In this manual, on the labeling, 

and all other information provid-

ed with this product:

  this is the safety alert 

symbol.  It is used to alert 

you to potential personal 

injury hazards.  Obey all 

safety messages that 

follow this symbol to avoid 

possible injury or death.

 

dAnGER indicates 

a hazardous 

situation which, if not 

avoided, will result in death or 

serious injury.
 

WARnInG 

indicates a 

hazardous situation which, if 

not avoided, could result in 

death or serious injury.
 

CAutIOn, used 

with the safety 

alert symbol, indicates a 

hazardous situation which, if 

not avoided, could result in 

minor or moderate injury.

 

nOtICE is used to 

address practices 

not related to personal injury.
 

CAutIOn, without 

the safety alert 

symbol, is used to address 

practices not related to 

personal injury.

General Safety Warnings

 WARnInG Read all safety 

warnings and instructions. 

Failure to follow the warnings and 

instructions may result in electric 

shock, fire and/or serious injury.   

Save all warnings and 

instructions for future reference.

1.

     

Work area safety

Keep work area clean and well lit.  

a. 

Cluttered or dark areas invite acci-

dents.

do not operate power tools in 

b. 

explosive atmospheres, such as in 

the presence of flammable liquids, 

gases or dust.  

Power tools create 

sparks which may ignite the dust or 

fumes.

Keep children and bystanders 

c. 

away while operating a power tool.  

Distractions can cause you to lose 

control.

Electrical safety

2. 

Power tool plugs must match the 

a. 

outlet.  never modify the plug in 

any way.  do not use any adapter 

plugs with grounded power tools.

  

Unmodified plugs and matching out-

lets will reduce risk of electric shock.

Avoid body contact with grounded 

b. 

surfaces such as pipes, radiators, 

ranges and refrigerators.  

There is 

Summary of Contents for 98635

Page 1: ...served No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not...

Page 2: ...us situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address...

Page 3: ...off po sition before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents...

Page 4: ...to an electrical outlet Turn off the Com pressor and unplug it from its electri cal outlet before leaving This product is not a toy Keep it out 4 of reach of children People with pacemakers should 5 c...

Page 5: ...d result Any tube pipe or hose used must have a pressure rating higher than 150 PSI Minimum recommended pipe size Up to 50 feet long use 1 2 diameter Greater than 50 feet use 3 4 diam eter Larger diam...

Page 6: ...d have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resi...

Page 7: ...PSI Crankcase Oil Type SAE30 or L DAB 100 over 50 F SAE10 or L DAB 68 under 50 F Oil Capacity 8 5 ounces Unpacking When unpacking check to make sure that the item is intact and undamaged If any parts...

Page 8: ...ee Figure B Tool Air Compressor Quick Coupler Air Hose on Reel Filter Regulator with Pressure Gauge Male Connector Male Connector Valve Quick Coupler Attach an air hose to the Compres 7 sor s Quick Co...

Page 9: ...procedures Work Piece and Work Area Set Up Designate a work area that is clean 1 and well lit The work area must not allow access by children or pets to prevent injury and distraction Route the Power...

Page 10: ...aches the pneu 7 matic tool observe the Tool Pressure Gauge 64 Adjust the Regulator 62 to feed the proper PSI to the tool To do so turn the Regulator clockwise to increase PSI to the tool Turn the Reg...

Page 11: ...n two turns Then retighten the Drain Valve See Figure C Squeeze the trigger on the pneumatic 13 tool to release any remaining air pres sure from the tool Then disconnect the air hose from the tool and...

Page 12: ...Carefully unscrew no more than two turns the Drain Valve 53 until the compressed air and moisture begins to be discharged from the Tank Allow sufficient time for all of the air and moisture to escape...

Page 13: ...SKU 98635 For technical questions please call 1 800 444 3353 Page 13 Power switch will not turn off Compressor 1 Defective power switch power switch...

Page 14: ...sher 5 47 Connecting Rod 14 Motor Stator 48 Capacitor 15 Motor Rotor 49 Wheel Assembly 16 Bearing 6203 50 Wheel Shaft Screw 17 Oil Seal 51 Wheel Shaft Sleeve 18 Crankcase 52 Hex Nut M8 19 Crank 53 Dra...

Page 15: ...SKU 98635 For technical questions please call 1 800 444 3353 Page 15 ASSEMBLY DIAGRAM...

Page 16: ...of incidental or consequential damages so the above limita tion of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties...

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