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SKU 98635 

For technical questions, please call 1-800-444-3353. 

Page 5

low or no oil will permanently dam-

age the unit.
You drop the Compressor.  Always 

b. 

lift the Compressor using its handle.

DANGER:  This Compressor is NOT 

9. 

equipped and should not be used “as 

is” to supply breathing quality air.  For 

any application of air for human con-

sumption, you must fit the Compres

-

sor with suitable in-line safety and 

alarm equipment (not included).  This 

additional equipment is necessary 

to properly filter and purify the air to 

meet minimal specifications for Grade 

D breathing as described in Com-

pressed Gas Association Commodity 

Specification G 7.1-1966, OSHA 29 

CFR 1910. 134, and/or Canadian 

Standards Associations (CSA).  In the 

event the Compressor is used for the 

purpose of breathing air application 

and proper in-line safety and alarm 

equipment is not simultaneously 

used, existing warranties are void, 

and Harbor Freight Tools disclaims 

any liability whatsoever for any loss, 

personal injury, or damage.
WARNING:  Never attempt to re-

10. 

pair or modify the air tank.  Welding, 

drilling, or any other modification will 

weaken the tank resulting in damage 

from rupture or explosion.  Always 

replace worn, cracked, or damaged 

tanks.
WARNING:  Never use plastic (PVC) 

11. 

pipe for compressed air.  Serious 

injury or death could result.  Any 

tube, pipe, or hose used must have a 

pressure rating higher than 150 PSI.  

Minimum recommended pipe size:  

Up to 50 feet long use 1/2” diameter.  

Greater than 50 feet use 3/4” diam-

eter.  Larger diameter pipe is always 

better.
Make sure all tools and equipment 

12. 

used with the Compressor are rated 

to the appropriate capacity.  Do not 

use any tool or equipment that does 

not operate from 85 PSI to 115 PSI.
Drain the Compressor every day.  Do 

13. 

not allow excessive moisture to build 

up inside the air tank.  Do not open 

the drain valve with more than 10 PSI 

of air pressure in the tank.  Do not 

unscrew the drain valve so that more 

than four threads are showing.
Avoid injury.  Never direct the air out-

14. 

let valve at persons or animals.
Do not alter or remove the safety 

15. 

valve.
Make sure the Compressor is lo-

16. 

cated on a flat, level, sturdy surface 

capable of supporting the weight of 

the Compressor, operator(s), and any 

additional tools and equipment.
Industrial applications must follow 

17. 

OSHA guidelines.
Never stand on the Compressor.  

18. 

Serious injuty could result if the Com-

pressor is tipped.
Do not move or transport the Com-

19. 

pressor if the tank is under pressure.
Avoid contact with oils and lubricants 

20. 

used in the Compressor.  If swal-

lowed, seek medical attention imme-

diately.  For eye contact, immediately 

flush eyes with clean water.

The warnings, precautions, and in-

21. 

structions discussed in this instruction 

manual cannot cover all possible con-

ditions and situations that may occur.  

Summary of Contents for 98635

Page 1: ...served No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not...

Page 2: ...us situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address...

Page 3: ...off po sition before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents...

Page 4: ...to an electrical outlet Turn off the Com pressor and unplug it from its electri cal outlet before leaving This product is not a toy Keep it out 4 of reach of children People with pacemakers should 5 c...

Page 5: ...d result Any tube pipe or hose used must have a pressure rating higher than 150 PSI Minimum recommended pipe size Up to 50 feet long use 1 2 diameter Greater than 50 feet use 3 4 diam eter Larger diam...

Page 6: ...d have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resi...

Page 7: ...PSI Crankcase Oil Type SAE30 or L DAB 100 over 50 F SAE10 or L DAB 68 under 50 F Oil Capacity 8 5 ounces Unpacking When unpacking check to make sure that the item is intact and undamaged If any parts...

Page 8: ...ee Figure B Tool Air Compressor Quick Coupler Air Hose on Reel Filter Regulator with Pressure Gauge Male Connector Male Connector Valve Quick Coupler Attach an air hose to the Compres 7 sor s Quick Co...

Page 9: ...procedures Work Piece and Work Area Set Up Designate a work area that is clean 1 and well lit The work area must not allow access by children or pets to prevent injury and distraction Route the Power...

Page 10: ...aches the pneu 7 matic tool observe the Tool Pressure Gauge 64 Adjust the Regulator 62 to feed the proper PSI to the tool To do so turn the Regulator clockwise to increase PSI to the tool Turn the Reg...

Page 11: ...n two turns Then retighten the Drain Valve See Figure C Squeeze the trigger on the pneumatic 13 tool to release any remaining air pres sure from the tool Then disconnect the air hose from the tool and...

Page 12: ...Carefully unscrew no more than two turns the Drain Valve 53 until the compressed air and moisture begins to be discharged from the Tank Allow sufficient time for all of the air and moisture to escape...

Page 13: ...SKU 98635 For technical questions please call 1 800 444 3353 Page 13 Power switch will not turn off Compressor 1 Defective power switch power switch...

Page 14: ...sher 5 47 Connecting Rod 14 Motor Stator 48 Capacitor 15 Motor Rotor 49 Wheel Assembly 16 Bearing 6203 50 Wheel Shaft Screw 17 Oil Seal 51 Wheel Shaft Sleeve 18 Crankcase 52 Hex Nut M8 19 Crank 53 Dra...

Page 15: ...SKU 98635 For technical questions please call 1 800 444 3353 Page 15 ASSEMBLY DIAGRAM...

Page 16: ...of incidental or consequential damages so the above limita tion of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties...

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