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SKU 98635 

For technical questions, please call 1-800-444-3353. 

Page 7

which satisfies OSHA requirements 

and complies with the applicable 

standards of Underwriters Labora-

tories, Inc., the Canadian Standard 

Association, and the National Electri-

cal Code.  

(See Outlets for 2-Prong 

Plug.)

Double insulated tools may be used 

2. 

in either of the 120 volt outlets shown 

in the preceding illustration.  

(See 

Outlets for 2-Prong Plug.)

Symbology

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

V~

Volts Alternating Current

A

Amperes

n0 xxxx/min.

No Load Revolutions per Minute 

(RPM)

SPECIFICAtIOnS

Electrical Requirements

120 V~ / 60 Hz / 2.0 HP Motor

21.8 Start-Up Amps

9.3 No Load Amps

Motor RPM: 3400

Power Cord: 14AWGx3C

Plug: 3-Prong, Grounded

Maximum Pressure

115 PSI

Pump SCFM Maximum

6.1 CFM @ 40 PSI                      

3.8 CFM @ 90 PSI

Air Tank Capacity

6.34 Gallons

Tank Air Outlet Size

1/4”-18 NPT

Automatic

Start Up & Shut Off

85 PSI Start Up / 115 PSI Shut Off

Safety Valve Maximum 

Pressure Rating

130 PSI

Crankcase Oil Type

SAE30 or L-DAB 100 over 50° F

SAE10 or L-DAB 68 under 50° F

Oil Capacity

8.5 ounces

unPACKInG

When unpacking, check to make sure 

that the item is intact and undamaged.  If 

any parts are missing or broken, please 

call Harbor Freight Tools at the number 

shown on the cover of this manual as soon 

as possible.

SEt uP InStRuCtIOnS

  Read the EntIRE IMPORtAnt 

SAFEtY InFORMAtIOn 

section at the beginning of this 

manual including all text under 

subheadings therein before set 

up or use of this product.

 

tO PREVEnt 

SERIOuS InjuRY 

FROM ACCIdEntAL 

OPERAtIOn: 

turn the Power Switch (60) of 

the Compressor to its “OFF” 

position and unplug the 

Compressor from its electrical 

outlet before set up or use of 

the tool.

note:

  For additional information regarding 

the parts listed in the following pages, 

refer to the Assembly Diagram near 

the end of this manual.

IMPORTANT:  Prior to first using the 

1. 

Compressor, the Compressor 

MuSt 

be filled with a high quality grade 

compressor oil (not included).

Use SAE 30 or L-DAB 100 in tem

-

a. 

peratures 

over

 50° Fahrenheit.

Use SAE 10 or L-DAB 68 in temper

-

b. 

atures 

under

 50° Fahrenheit.

Unscrew and remove the Breather 

2. 

(26).  

(See Figure A, next page.)

REV 08k, 09a

Summary of Contents for 98635

Page 1: ...served No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not...

Page 2: ...us situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address...

Page 3: ...off po sition before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents...

Page 4: ...to an electrical outlet Turn off the Com pressor and unplug it from its electri cal outlet before leaving This product is not a toy Keep it out 4 of reach of children People with pacemakers should 5 c...

Page 5: ...d result Any tube pipe or hose used must have a pressure rating higher than 150 PSI Minimum recommended pipe size Up to 50 feet long use 1 2 diameter Greater than 50 feet use 3 4 diam eter Larger diam...

Page 6: ...d have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resi...

Page 7: ...PSI Crankcase Oil Type SAE30 or L DAB 100 over 50 F SAE10 or L DAB 68 under 50 F Oil Capacity 8 5 ounces Unpacking When unpacking check to make sure that the item is intact and undamaged If any parts...

Page 8: ...ee Figure B Tool Air Compressor Quick Coupler Air Hose on Reel Filter Regulator with Pressure Gauge Male Connector Male Connector Valve Quick Coupler Attach an air hose to the Compres 7 sor s Quick Co...

Page 9: ...procedures Work Piece and Work Area Set Up Designate a work area that is clean 1 and well lit The work area must not allow access by children or pets to prevent injury and distraction Route the Power...

Page 10: ...aches the pneu 7 matic tool observe the Tool Pressure Gauge 64 Adjust the Regulator 62 to feed the proper PSI to the tool To do so turn the Regulator clockwise to increase PSI to the tool Turn the Reg...

Page 11: ...n two turns Then retighten the Drain Valve See Figure C Squeeze the trigger on the pneumatic 13 tool to release any remaining air pres sure from the tool Then disconnect the air hose from the tool and...

Page 12: ...Carefully unscrew no more than two turns the Drain Valve 53 until the compressed air and moisture begins to be discharged from the Tank Allow sufficient time for all of the air and moisture to escape...

Page 13: ...SKU 98635 For technical questions please call 1 800 444 3353 Page 13 Power switch will not turn off Compressor 1 Defective power switch power switch...

Page 14: ...sher 5 47 Connecting Rod 14 Motor Stator 48 Capacitor 15 Motor Rotor 49 Wheel Assembly 16 Bearing 6203 50 Wheel Shaft Screw 17 Oil Seal 51 Wheel Shaft Sleeve 18 Crankcase 52 Hex Nut M8 19 Crank 53 Dra...

Page 15: ...SKU 98635 For technical questions please call 1 800 444 3353 Page 15 ASSEMBLY DIAGRAM...

Page 16: ...of incidental or consequential damages so the above limita tion of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties...

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