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SKU 99659 

For technical questions, please call 1-800-444-3353. 

Page 9

ClEAnIng, MAIntEnAnCE, 

And luBRICAtIOn

note:

  These procedures are in addition to 

the regular checks and maintenance 

explained as part of the regular op-

eration of the air-operated tool.

WARnIng! 

1. 

 Make sure Power Switch 

(16) of Air Compressor is in its 

“OFF”

 

position and unit is unplugged from 

the vehicle’s cigarette lighter socket 

before performing any inspection, 

maintenance, or cleaning procedures.

Before each use,

2. 

 inspect general 

condition of the Air Compressor.  

Check for loose screws, misalign-

ment or binding of moving parts, 

cracked or broken parts, damaged 

electrical wiring, loose air fittings, and 

any other condition that may affect 

the safe operation of the Compressor.  

If abnormal noise or vibration occurs, 

have the problem corrected before 

further use.  

do not use damaged 

equipment.
to clean, 

3. 

wipe with a clean, damp 

cloth and a mild detergent.  Then dry.  

Do not use solvents.  Do not immerse 

the unit in liquids.

to replace Adapter (14) fuse, 

4. 

un-

screw and remove the cap on the 

Cigarette Lighter Adapter.  Remove 

the old Fuse, and replace with a new 

Fuse (type: 20 Amp).  Then, screw 

the cap back onto the Cigarette 

Lighter Adapter.  

troubleshooting

Problem

Possible Causes

likely Solutions

Compressor will 

not start.

Adapter (14) not securely 

1. 

inserted in vehicle’s cigarette 

lighter socket.
Power Switch (16) not on.

2. 

Vehicle Battery not fully 

3. 

charged.
Blown Adapter fuse.

4. 

Dirty or damaged brushes

5. 

Insert Adapter securely. 

1. 

 

Turn on Power Switch.

2. 

Charge vehicle Battery. 

3. 

Replace fuse (20 Amp) in Adapter.

4. 

Inspect, repair or replace brushes.

5. 

Low pressure.

Loose connection(s).

1. 

Make sure all connections are tight.

1. 

Overload 

Protector trips.

Continuous use too long.

1. 

Do not use unit continuously for over 12 

1. 

minutes.  Allow 30 minutes for unit to cool 

down after each use.

Severe air 

leakage.

(Slight air leakage 

is normal, 

especially on older 

tools.)

Cross-threaded housing 

1. 

components. 

Loose housing. 

2. 

 

Damaged valve or housing.

3. 

Dirty, worn or damaged valve. 

4. 

Check for incorrect alignment and uneven 

1. 

gaps.  If cross-threaded, disassemble and 

replace damaged parts before use.
Tighten housing assembly.  If housing cannot 

2. 

tighten properly, internal parts may be 

misaligned.
Replace damaged components.

3. 

Clean or replace valve assembly.

4. 

  Follow all safety precautions whenever diagnosing or servicing the tool.  

disconnect air supply before service.

Summary of Contents for 99659

Page 1: ...anual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for...

Page 2: ...oided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS Instructions Pertaini...

Page 3: ...pment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Wear heavy duty work gloves during use f Always wear eye protec tion Wear ANSI ap proved safety goggles g Always wear hearing protection when using the tool Prolonged expo sure to high intensity noise is able to cause hearing loss Risk of Electric Shock This tool h is not provided with an insulated gr...

Page 4: ...iprocation per minute Chart continued in next column Symbol Definitions Symbol Property or statement PSI Pounds per square inch of pressure ft lb Foot pounds of torque BPM Blows per minute CFM Cubic Feet per Minute flow SCFM Cubic Feet per Minute flow at standard conditions NPT National pipe thread tapered NPS National pipe thread straight WARNING marking concerning Risk of Eye Injury Wear ANSI ap...

Page 5: ...le items constructed of soft materials balls beach toys air mattresses rubber rafts etc usually will not show the manufacturer s recom mended air pressure Take care not to over inflate the object Replace fuse only with another 20 7 amp glass tube fuse Connect only to 12V negative ground circuit Avoid burns After several minutes of 8 use Compressor will become hot to the touch Always wear heavy dut...

Page 6: ...ould not use this tool If you feel any medical or physical symptoms related to vibra tion such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nico 2 tine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the 3 vibration effects on the user Save these instru...

Page 7: ...section at the beginning of this manual including all text under subheadings therein before set up or use of this product Inspect tool before use looking for damaged loose and missing parts If any problems are found do not use tool until repaired Tool Set Up To prevent serious injury Do not adjust or tamper with any control or component in a way not specifically explained within this manual Improp...

Page 8: ... valve cap Then disconnect the Cigarette Light er Adapter from the vehicle s cigarette lighter socket To Inflate Balls Toys Air Mattress es Rubber Rafts Etc The compressor comes with three 10 nozzles for inflating a variety of items Thread on the desired nozzle onto the Air Nozzle Insert the nozzle into the item you want to inflate then turn on the Air Compressor and inflate the object Do not over...

Page 9: ...place with a new Fuse type 20 Amp Then screw the cap back onto the Cigarette Lighter Adapter Troubleshooting Problem Possible Causes Likely Solutions Compressor will not start Adapter 14 not securely 1 inserted in vehicle s cigarette lighter socket Power Switch 16 not on 2 Vehicle Battery not fully 3 charged Blown Adapter fuse 4 Dirty or damaged brushes 5 Insert Adapter securely 1 Turn on Power Sw...

Page 10: ... 39 Screws M4 x 38 4 PARTS LIST AND ASSEMBLY DIAGRAM 1 29 2 3 39 24 23 22 21 20 19 18 25 26 27 28 30 4 5 6 7 8 9 10 8 31 11 12 13 14 32 34 33 35 36 15 16 17 37 38 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufacturer or distributor makes any representation or warranty...

Page 11: ...anty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will ei ther repair or replac...

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