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SKU 99637 

For technical questions, please call 1-800-444-3353. 

Page 4

c. 

Do not use the Stapler if the Trig-

ger (39) does not turn the tool on 

or off. 

Any tool that cannot be con-

trolled with the Trigger is dangerous 

and must be repaired.

d. 

Disconnect the Stapler from the air 

source before making any adjust-

ments, changing accessories, or 

storing the tool. 

Such preventive 

safety measures reduce the risk of 

starting the tool unintentionally.  Turn 

off and detach the air supply, safely 

discharge any residual air pressure, 

and release the throttle and/or turn 

the switch to its off position before 

leaving the work area.

e. 

Store the Stapler when it is idle out 

of reach of children and other un-

trained persons. 

A tool is dangerous 

in the hands of untrained users.

f. 

Maintain the tool with care. 

Keep a 

cutting tool sharp and clean. A prop-

erly maintained tool, with sharp cut-

ting edges reduces the risk of binding 

and is easier to control.

g. 

Check for misalignment or bind-

ing of moving parts, breakage of 

parts, and any other condition that 

affects the Stapler’s operation. 

If damaged, have the tool serviced 

before using.  Many accidents are 

caused by poorly maintained tools. 

There is a risk of bursting if the tool is 

damaged.

h. 

Use only accessories that are 

identified by the manufacturer for 

the specific tool model. 

Use of an 

accessory not intended for use with 

the specific tool model, increases the 

risk of injury to persons.

Service

a. 

Tool service must be performed 

only by qualified repair personnel.

b. 

When servicing a tool, use only 

identical replacement parts. Use 

only authorized parts.

c. 

Use only the lubricants supplied 

with the Stapler or specified by the 

manufacturer.

Air source

a. 

Never connect to an air 

source that is capable of 

exceeding 110 psi. 

Over 

pressurizing the tool may 

cause bursting, abnormal operation, 

breakage of the tool or serious injury 

to persons. Use only clean, dry, 

regulated compressed air at the rated 

pressure or within the rated pressure 

range as marked on the tool. Always 

verify prior to using the tool that the 

air source has been adjusted to the 

rated air pressure or within the rated 

air-pressure range.

b. 

Never use oxygen, carbon dioxide, 

combustible gases or any bottled 

gas as an air source for the tool. 

Such gases are capable of explosion 

and serious injury to persons.

  SAVE THESE 

INSTRUCTIONS.

Summary of Contents for PLASTIC CAP STAPLER 99637

Page 1: ...ved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be...

Page 2: ...in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices...

Page 3: ...balance enables better control of the Stapler in unex pected situations f Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Wear heavy du...

Page 4: ...on If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged h Use only accessories that are identified by...

Page 5: ...WARNING Some dust created by power sanding sawing grinding drill ing and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repro...

Page 6: ...problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system disorders diabetes or Raynaud s Disease s...

Page 7: ...ISTER 105 EXHAUST CAP 1 MAGAZINES A B 67 73 TOOL SET UP ASSEMBLY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein befor...

Page 8: ...ce can be hindered by under sized air supply components 3 The air hose must be long enough to reach the work area with enough extra length to allow free movement while working 4 Make sure the tool s t...

Page 9: ...ny control or component in a way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards 1 Each time the Stapler is fired com pressed air...

Page 10: ...the Trigger 39 moves freely without sticking Connect the air supply to the Sta pler Set the compressor s regula tor at the recommended 70 to 90 operating pressure PSI Do not exceed the maximum 90 PSI...

Page 11: ...hazardous ob jects such as utility lines or foreign objects nearby that will present a hazard while working General Operating Instructions ALWAYS wear ANSI approved safety impact goggles and heavy du...

Page 12: ...loth and apply a thin coat of tool oil Then store the tool indoors out of children s reach MAINTENANCE INSTRUCTIONS Procedures not specifically explained in this manual must be performed only by a qua...

Page 13: ...med inside the Magazine 73 depress the Maga zine Latch 63 Pull back on the Magazine Use pliers to remove the jammed staple Then push the Magazine forward until the Magazine Latch catches If the plasti...

Page 14: ...Set Up Air Supply 7 Replace all vanes Housing heats during use 1 Incorrect lubrication or not enough lubrication 2 Worn parts 1 Lubricate using air tool oil and grease according to directions 2 Have q...

Page 15: ...Nut 12 O Ring 49 Spring 13 O Ring 50 Ring 14 O Ring 51 Safety 15 Collar 52 E Ring 16 O Ring 53 Stop Ring Depth Control 17 Piston Up Cover Driver 54 Hand Grip 18 O Ring 55 O Ring 19 Lining Ring 56 End...

Page 16: ...ate 78 Nut 96 Plate 79 Spring Plate 97 Washer 80 Spring Plate 98 Washer 81 Retainer Ring 99 Hex Bolt 82 Fixing Seat 100 Pin 83 Cylinder Bushing 101 Pusher Spring 84 O Ring 102 Idler Wheel 85 Piston 10...

Page 17: ...SKU 99637 For technical questions please call 1 800 444 3353 Page 17 ASSEMBLY DIAGRAM...

Page 18: ...onsequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply...

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