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SKU 99637 

For technical questions, please call 1-800-444-3353. 

Page 9

discharge the tool in a safe fashion 

after disconnecting to ensure that the 

tool is disconnected and unpowered.

OPERATING INSTRUCTIONS

  Read the ENTIRE IMPORTANT 

SAFETY INFORMATION 

section at the beginning of this 

manual including all text under 

subheadings therein before set 

up or use of this product.
Inspect Stapler before use, 

looking for damaged, loose, 

and missing parts.  If any 

problems are found, do not use 

tool until repaired.

Tool Set Up

 

TO PREVENT 

SERIOUS INJURY 

FROM ACCIDENTAL 

OPERATION: 

Turn off the Stapler, detach 

the air supply, safely 

discharge any residual air 

pressure in the tool, and 

release the Trigger (39) to its 

off position before performing 

any inspection, maintenance, 

or cleaning procedures.
TO PREVENT SERIOUS 

INJURY: 

Do not adjust or tamper with 

any control or component in a 

way not specifically explained 

within this manual.  Improper 

adjustment can result in 

tool failure or other serious 

hazards.

1.  Each time the Stapler is fired, com-

pressed air is exhausted through the 

Exhaust Cap (1).  The Exhaust Cap 

can be turned a full 360°.  Prior to 

using the Stapler, always adjust the 

Exaust Cap so that the compressed 

air is exhausted away from your face. 

(See Figure B.)

2.  Always test for proper fastener pene-

tration by driving staples into a scrap 

piece of wood.  If the fasterners do 

not achieve the desired penetration, 

turn the Drive Depth Adjuster (47) to 

a higher setting until the desired pen-

etration is achieved. 

 

(See Figure B.)

3.  The Stapler is designed to accept 

staples from 3/8” to 1-1/4” in length.  

To load the tool with staples, depress 

the Magazine Latch (63).  Pull back 

on the Magazine (73).  Insert a strip 

of staples (up to 100 staples) in the 

Magazine.  Then push the Magazine 

forward until the Magazine Latch 

catches. 

(See Figures C and D, next page.)

DRIVE DEPTH

ADJUSTER

(47)

EXHAUST

CAP

(1)

FIGURE B

Summary of Contents for PLASTIC CAP STAPLER 99637

Page 1: ...ved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be...

Page 2: ...in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices...

Page 3: ...balance enables better control of the Stapler in unex pected situations f Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions Wear heavy du...

Page 4: ...on If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools There is a risk of bursting if the tool is damaged h Use only accessories that are identified by...

Page 5: ...WARNING Some dust created by power sanding sawing grinding drill ing and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repro...

Page 6: ...problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system disorders diabetes or Raynaud s Disease s...

Page 7: ...ISTER 105 EXHAUST CAP 1 MAGAZINES A B 67 73 TOOL SET UP ASSEMBLY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein befor...

Page 8: ...ce can be hindered by under sized air supply components 3 The air hose must be long enough to reach the work area with enough extra length to allow free movement while working 4 Make sure the tool s t...

Page 9: ...ny control or component in a way not specifically explained within this manual Improper adjustment can result in tool failure or other serious hazards 1 Each time the Stapler is fired com pressed air...

Page 10: ...the Trigger 39 moves freely without sticking Connect the air supply to the Sta pler Set the compressor s regula tor at the recommended 70 to 90 operating pressure PSI Do not exceed the maximum 90 PSI...

Page 11: ...hazardous ob jects such as utility lines or foreign objects nearby that will present a hazard while working General Operating Instructions ALWAYS wear ANSI approved safety impact goggles and heavy du...

Page 12: ...loth and apply a thin coat of tool oil Then store the tool indoors out of children s reach MAINTENANCE INSTRUCTIONS Procedures not specifically explained in this manual must be performed only by a qua...

Page 13: ...med inside the Magazine 73 depress the Maga zine Latch 63 Pull back on the Magazine Use pliers to remove the jammed staple Then push the Magazine forward until the Magazine Latch catches If the plasti...

Page 14: ...Set Up Air Supply 7 Replace all vanes Housing heats during use 1 Incorrect lubrication or not enough lubrication 2 Worn parts 1 Lubricate using air tool oil and grease according to directions 2 Have q...

Page 15: ...Nut 12 O Ring 49 Spring 13 O Ring 50 Ring 14 O Ring 51 Safety 15 Collar 52 E Ring 16 O Ring 53 Stop Ring Depth Control 17 Piston Up Cover Driver 54 Hand Grip 18 O Ring 55 O Ring 19 Lining Ring 56 End...

Page 16: ...ate 78 Nut 96 Plate 79 Spring Plate 97 Washer 80 Spring Plate 98 Washer 81 Retainer Ring 99 Hex Bolt 82 Fixing Seat 100 Pin 83 Cylinder Bushing 101 Pusher Spring 84 O Ring 102 Idler Wheel 85 Piston 10...

Page 17: ...SKU 99637 For technical questions please call 1 800 444 3353 Page 17 ASSEMBLY DIAGRAM...

Page 18: ...onsequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply...

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