Centurion D2 Turbo, Installation Manual

Page 1: ...DOMESTIC SLIDING GATE OPERATOR FOR 250KG GATES D2 Turbo and D2 Turbo Low Voltage Installation Manual e g a t l o V w o L ...

Page 2: ... to this manual No part of this document may be copied stored in a retrieval system or transmitted in any form or by any means electronic mechanical optical or photographic without the express prior written consent of Centurion Systems Pty Ltd Sales and technical support to over 50 countries worldwide 1986 1990 1995 1999 Centurion Systems Pty Ltd Today 100 testing of products In house R D developm...

Page 3: ...Diagram for Closing Safety Beams 13 Wiring Diagram for Opening Safety Beams 14 Wiring Diagrams for External Radio Receiver 15 Wiring Diagrams for Other Inputs 16 Wiring Diagram for Pillar Light to the D2 Turbo Controller 17 Wiring Diagram for Pillar Light to the D2 Turbo Low Voltage Controller 18 Mains Supply and Battery Connections 19 Earthing for Effective Lightning Protections 20 Commissioning ...

Page 4: ...page 84 page 85 page 86 page 87 page 88 23 Description of Terminal Functions 24 Diagnostics 25 Troubleshooting 26 Manual Operation 27 Additional Features 28 Basic Maintenance 29 Servicing the Operator 30 Installation Handover ...

Page 5: ...age 17 Foundation plate installation page 19 Route cables page 26 Mount gearbox page 27 Mount the rack page 29 These abbreviated instructions are for the experienced installer who needs a checklist to get a standard installation up and running in the minimum of time Detailed installation features and functions are referred to later in this manual page 1 ...

Page 6: ... wiring page 48 page 87 page 90 step 10 Electrical Setup step 1 1 Set the gate limits step 13 Carry out professional handover to client Commissioning and Handover step 12 Set additional features page 38 45 page 2 ...

Page 7: ...any work on the system isolate electrical power and disconnect the batteries The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3mm or greater The use of a 5A thermal breaker with all pole circuit break is recommended Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system Never sh...

Page 8: ...of danger Dispose of all waste products like packaging materials worn out batteries etc according to local regulations Always check the obstruction detection system and or safety devices for correct operation prior to handover During the handover of the system explain to the end user how to perform these checks to confirm that all safety devices are operating correctly Centurion Systems does not a...

Page 9: ... that exceeds its maximum specifications will irreparably damage the electronics No earth terminal is provided for the incoming power and is not necessary but the earthing lead must still be grounded to the motor base plate as this serves as lightning protection The diameter of the cable needed to supply power to the system will depend on the distance between the transformer and the motor as well ...

Page 10: ...ucted Interference field strength emission tests 150KHz TO 6GHz Immunity IEC 61000 4 2 Electrostatic discharge IEC 61000 4 3 Radiated immunity 80MHz TO 1000MHz IEC 61000 4 4 Electrical fast transients burst IEC 61000 4 5 Surges IEC 61000 4 6 Conducted immunity 150KHz TO 80MHz IEC 61000 4 11 Voltage dips and interruption Standard to which conformity is declared IEC 60335 1 2006 Safety IEC 61000 6 4...

Page 11: ... controller The D2 Turbo has various useful features and functions all easily accessible from a user friendly dial based setup system Opening and closing safety beam inputs with beam circuit functional test High security cleared beam Autoclose in conjunction with safety beam PIRAC Multiple Modes of Operation Standard Mode Open only Mode multi user Reversing Mode and two Pre flashing Modes Automati...

Page 12: ...oltage Motor power supply Current consumption mains 90V 240V AC 10 50Hz 90V AC input 240V AC input 70mA NA 1A output 10V AC input 10V DC input 20V AC input 20V DC input 400mA output 200mA output 1A output 1A output 1 2A output Voltage output 13 76V DC 10V 20V AC 10V 28V DC 12V DC Battery driven standard capacity 12V 5Ah Technical specifications page 8 ...

Page 13: ...push force rated Gate mass maximum Gate length maximum Gate speed varies with load Manual Override Life expectancy of electric motor Duty cycle mains present Operations in standby with 5Ah battery Half day Full day Collision Sensing Operating temperature range Onboard receiver type Receiver code storage capacity Receiver frequency Degree of protection Mass of unit packed with standard kit but excl...

Page 14: ...ock cover 4 Manual elease humbwheel R t 5 Foundation plate 6 Function Dial 7 Status LED 8 Pushbutton 9 D2 Turbo 220V orange controller D2 Turbo Low Voltage dark green controller 1 0 Selection knob 1 5Ah battery 1 12V 7 2Ah or 1 Battery strap 2 1 Pulley guard 3 14 Spare fuse 15 Gate mounted origin marker 16 Origin marker bracket 17 Motor housing 18 Pinion 19 Pinion guard ...

Page 15: ...ng nosed pliers If bolting foundation plate onto existing plinth Drilling equipment Masonry bits to suit rawlbolts being used If retrofitting foundation plate to an existing D3 foundation plate Grinder If welding foundation plate and or rack to gate Welding equipment G clamp 6 inch x 2 If left hand side of gearbox is mounted close to a post Socket wrench Extension piece 17mm socket If fastening ra...

Page 16: ...rection it will stop and close the gate It will have no effect upon a closing gate IRBC Closing infrared Safety Beams If the closing beams are interrupted while the gate is in the open position it will prevent the gate from closing If they are interrupted while the gate is closing it will stop and open the gate It will have no effect upon an opening gate PIRAC Mode Passive infrared Autoclose Mode ...

Page 17: ...Refer to specifications at the beginning of this manual for the operating speed Make H h to ensure gate will not jump over endstop WARNING Endstops are mandatory and must be fitted to prevent death or accidental injury should the gate overrun its limits 7 Preparation of Site ...

Page 18: ... the outside of the gate where the public has access to it Install the gate operator only if It will not pose a hazard to the public There is sufficient clearance to a roadway and or public thoroughfares The installation will meet all municipal and or local authority requirements once completed The gate mass length and application is within the operator specifications The gate is in good working o...

Page 19: ...it additional support post to prevent gate from falling over if guide rollers fail To prevent unauthorised access fit anti lift brackets as shown The gap between the anti lift bracket and the gate must be less than 5mm Ensure that the gate cannot be lifted off the motor pinion with the anti lift bracket fitted page 15 ...

Page 20: ...termine the running force of the gate by continuing to pull on the scale with just sufficient force to keep it running and read off the maximum value in kgf shown on the scale Where possible determine the gate mass The warranty will be void if the pull force and or gate mass exceed the operator specification as below Starting force 18kgf Running rated force 9kgf Maximum gate mass 250kgf ...

Page 21: ...m 8 LIGHT Optional Pillar Lights 3 core LNE SWA size according to power requirements n1 number of cores required by intercom n2 number of cores required by intercom Possibly increase cable thickness if Pillar Lights are installed Type of cable must adhere to municipal bylaws but typically SWA steel wire armoured cable is recommended The armouring provides excellent screening which gives better pro...

Page 22: ...page 18 The gearbox of the D2 Turbo is filled with grease during the assembly process and the gearset does not have to be lubricated ex factory 9 Lubrication ...

Page 23: ...own in figures 7A 8A and 9A for each type of rack considered However figures 7B 8B and 9B show in each case the rack mounted underneath Pros of mounting the rack below the pinion The rack is more hidden from view It provides a very effective anti lift bracket It ensures that as the gate beds in the rack does not drop onto the pinion loading the operator unnecessarily Cons of mounting the rack belo...

Page 24: ... plate Raised foundation 146mm page 20 FIGURE 8A Above pinion Nylon Angle rack FIGURE 8B Below pinion Nylon Angle rack Includes 3mm clearance required between rack and pinion Includes 3mm clearance required between rack and pinion 5mm Recommended to allow for adjustment Foundation plate Raised foundation 148 158mm 5mm Recommended to allow for adjustment 77mm 130mm Foundation plate Flat bar welded ...

Page 25: ...the D2 Turbo is being used to replace a D3 gate operator refer to Figures 21 to 27 When using a concrete foundation it is recommended that the foundation plate is welded to the rail track of the gate using short length of flat bar as in Figure 16 This makes it possible to complete the whole mechanical and electrical installation without having to wait for the concrete to set After completing the i...

Page 26: ...3 Fit the mounting bolts to the foundation plate and secure in place with nuts and washer 2B Using a pair of long nosed pliers bend the ends of the anchor brackets at a 90 angle ...

Page 27: ...rete plinth 5 If bolting onto an existing concrete plinth place the foundation plate down in the correct position and use the plate as a template for marking the rawlbolt holes page 23 ENSURE THAT MOUNTING STUDS AND LOCKNUTS ARE FITTED BEFORE setting the foundation plate in concrete or bolting to an existing plate ...

Page 28: ... out the anchor brackets Route Cables and Secure Foundation Plate 1 Route cables as determined in Section 7 Cabling Requirements 2 Make sure that all cables and conduits protrude at least 400mm above the foundation plate once installed 3 Securely concrete or bolt the foundation plate in position page 24 ...

Page 29: ...t nuts should be used on the underside of the plate as shown in Figure 22 as these will later be used for height adjustment However if space allows i e there will be sufficient clearance between the rack and the pinion once the operator has been mounted the orange height adjustment nuts may be used page 25 Do not attempt to mount the gearbox without using either the half height nuts or the orange ...

Page 30: ...arefully tack weld the head of each individual mounting stud onto the D3 foundation plate 4 Use the supplied full height hold down nuts to temporarily secure the plate in place from above as shown in Figure 23 5 Place the D2 Turbo foundation plate onto the existing D3 plate in the optimum position ...

Page 31: ...duits protrude at least 400mm above the foundation plate once installed Cable entry is allowed for in the far left hand side corner of the gearbox 3 Securely anchor the foundation plate in concrete or bolt it in position page 27 Mount the gearbox 1 Fit the orange height adjustment nuts to the base as shown in Figure 28 to level the gearbox ...

Page 32: ...base to allow for later adjustment 3 Secure the gearbox in place fitting a washer spring washer and M10 hold down nut onto each gearbox mounting 4 Feed the cables through the dedicated cable entry indent while fitting the gearbox to the foundation plate ...

Page 33: ...entering the operator FIGURE 34 Discus padlock Theft resistant Nut Theft resistant Nut and Discus padlock are available from Centurion Systems for sites requiring additional security 5 Note how the cables route up onto the control card 6 Tighten the hold down nuts when the gearbox is in the correct position ...

Page 34: ...the side of the gate it must be parallel with the gate rail and there must be a 2mm 3mm gap between the teeth of the pinion and the rack along the entire travel of the gate 1 Before mounting the rack raise the operator an additional 3mm Gate rail Mount the rack 3mm RAISE Gate rail 3mm tooth gap Rack parallel to rail page 30 2 Put the gearbox into Manual Mode Refer to Section 26 for complete instru...

Page 35: ...on the pinion Level this end and fix 6 Slide the gate halfway along the first section 7 Level the unsecured end ensuring that the rack is resting on the pinion not pressing down on it 8 Before fully fixing each section of rack slide the gate backwards and forwards along the section checking that the rack is only resting on the pinion not pressing down on it page 31 FIGURE 40 9 Continue this way to...

Page 36: ...ck a simple way of ensuring correct pitch spacing is to clamp a small off cut between the two pieces 300mm FIGURE 42 300mm FIGURE 43 RAZ rack 1 Fix the RAZ rack to the side of the gate using the TEK Screws provided Use the vertical slots in order to allow for adjustment 2 Use at least three TEK screws per half metre section of rack RAZ rack TEK screw self drilling and tapping screw ...

Page 37: ... secure the rack to the gate directly above the pinion when the gate is in the closed pedestrian and open positions Gate closed Pedestrian opening Gate open page 33 FIGURE 46 Nylon Angle rack 1 Fix the rack to the side of the gate using the TEK screws provided 2 Ensure that all the mounting holes provided in the angle section are used TEK screw self drilling and tapping screw Use all mounting hole...

Page 38: ...RE 47 3 When joining two lengths together simply butt each section firmly together to ensure the correct pitch Butt firmly together Mount the origin marker 1 Close the gate completely page 34 Close the gate ...

Page 39: ...ew A Origin marker Origin marker Greater than 500mm 500mm Gate closed Plan view B Origin sensor 3 For the steel rack mount the origin marker onto the rack using the bracket provided 4 Weld the bracket to the rack 5 Bolt the origin marker onto the bracket using the fasteners provided 6 With RAZ rack the origin marker mounts directly on top of the rack without a bracket 7 Drill mounting holes direct...

Page 40: ...asteners provided Origin marker bracket Screw into the side of the nylon rack For best results keep gap between marker and sensor as small as possible FIGURE 54 14 Manually slide the gate open until the origin marker is in line with the origin sensor 15 Ensure distance between the face of marker and front face of the sensor is between 13mm and 20mm 16 Adjust distance by sliding the origin marker a...

Page 41: ...Apply warning decal Apply the supplied warning decals to both sides of the gate as indicated in the second drawing on the reverse side of the decal page 37 ...

Page 42: ...ical Setup 1 Always check that the circuit breaker in the electrical panel is in the OFF position and that all high voltage circuits more than 42 4V are completely isolated from the mains supply before doing any work 2 Ensure that all low voltage systems less than 42 4V are suitably protected from damage by disconnecting all sources of power such as chargers and batteries before doing any work 3 A...

Page 43: ...page 39 Closing Safety Beam FIGURE 58 IRB Receiver IRB Tx 12V 24V COM 12V 24V NC NO 12V 24V 12V 24V 12 Wiring Diagram for Closing Safety Beams ...

Page 44: ...page 40 Opening Safety Beam FIGURE 59 IRB Receiver IRB Tx 12V 24V COM 12V 24V NC NO 12V 24V 12V 24V 13 Wiring Diagram for Opening Safety Beams ...

Page 45: ...to diagram only if external receiver is being used and not the onboard receiver disable onboard receiver Menu 11 External radio receiver COM NEG NC NO Remote control circuitry 12V 14 Wiring Diagram for External Radio Receiver ...

Page 46: ...page 42 FIGURE 61 Holiday Lockout keyswitch keypad normally closed Intercom pushbutton normally open Pedestrian keyswitch keypad normally open Status LED 15 Wiring Diagram for Other Inputs ...

Page 47: ...page 43 90V 240V Mains in Pillar Light Courtesy Light Optional Waterproof isolator enclosure within two metres of motor 16 Wiring Diagram for Pillar Light to the D2 Turbo Controller ...

Page 48: ... separate PSU must be provided 90V 240V Mains in Step down transformer capable of supplying the controller with 10V 20V AC or 10V 28V DC Pillar Light Courtesy Light Optional 17 Wiring Diagram for Pillar Light to the D2 Turbo Low Voltage Controller ...

Page 49: ...page 45 FIGURE 65 FIGURE 64 Battery leads Mains supply 18 Mains Supply and Battery Connections ...

Page 50: ...page 46 FIGURE 66 90V 240V Mains in Optional 40kA surge arrestor Earth spike 1m copper rod hammered into the ground Spade connector 19 Earthing for Effective Lightning Protection ...

Page 51: ... I O Com LED S T I M I L S E T O M E R AUTOCLOSE M O D E P R O F I L E A B C D E FUNCTION A B C D E SETTING P U T E S www centsys com 4A Press the pushbutton to select this feature page 47 20 Commissioning the System Close the gate Introduction The D2 Turbo and D2 Turbo Low Voltage sliding gate operators advanced functions are controlled by intelligent microcontroller based electronic controllers ...

Page 52: ...then run through its automated procedure to determine the gate s open and closed positions If Setup is successful that status LED will be green which indicates that Setup has finished 5 Return the Function Dial to the RUN position page 48 ...

Page 53: ...Function Dial Select Toggle pushbutton Settings Dial Function Dial Select Toggle pushbutton page 49 FIGURE 72 D2 TURBO CONTROLLER ORANGE FIGURE 73 D2 TURBO LOW VOLTAGE CONTROLLER DARK GREEN 21 Features and Functions ...

Page 54: ... the gate is moving the gate will stop Press the remote control button again and the gate will go into reverse Autoclose explained on page 51 and PIRAC Beam Autoclose on page 56 can be used with Mode Standard 21 1 2 2 Open Only Mode This mode is ideal for increased safety in multi user single dwelling applications If you select Open Only Mode your gate will open when you press the button of the re...

Page 55: ... the gate to prevent children or pets running out or anybody getting in behind you When pressing the button of the remote control or the gate pushbutton on the intercom your gate will be set in motion If you press the button again the gate will move in the opposite direction So if the gate is opening and you press the button the gate will stop and immediately start to close and vice versa To confi...

Page 56: ...he Autoclose function cannot be overridden in Only Open Mode To enable disable the Autoclose function and or change the Autoclose time please refer to the section Customising the Features and Functions on page 60 Press and hold remote control pushbutton gate will start to open Gate stops to indicate that Autoclose Override has been engaged Release remote control pushbutton gate will continue to op...

Page 57: ...d open to the Pedestrian Opening position The gate will remain open while the beam is broken and the five second fixed Autoclose Delay will only commence once the beam has been cleared For safety reasons it is recommended that all Pedestrian Keyswitches and keypads are installed on the opposite end of the gate to where the operator is installed page 53 21 1 5 Safety Beam s optional but recommended...

Page 58: ...n and it will only close after the set Autoclose time has expired when the beam has been cleared Please contact Centurion Systems for more information on suitable protection devices FIGURE 78 21 1 5 2 Opening Safety Beams These beams prevent your gate from opening if an object person or pet is in the way If the beam is broken while the gate is closed the gate will not open If the gate is opening a...

Page 59: ...es to open the gate via a valid remote control keypad code etc and Holiday Lockout is enabled the onboard buzzer will emit one beep periodically for 30 seconds to confirm that the gate has been disabled using this feature Only the input device that invoked Holiday Lockout will be capable of disabling it and returning the controller to normal operation To enable disable the Holiday Lockout Mode fea...

Page 60: ...losing gate will stop and fully reopen Collision Sensing can be set to either High Sensitivity or Low Sensitivity Generally High Sensitivity should be used but in instances where the gate runs very poorly for example if the gate s rail is damaged Low Sensitivity can be selected FIGURE 81 21 1 10 Collision Count A counter monitors the number of collisions that the gate experiences before it fully c...

Page 61: ...se If the gate has reached its fully open position it will stop and remain open until the beam is cleared FIGURE 83 If Autoclose is enabled and the gate has been opened but nothing moves through the Closing Safety Beam the gate will stay fully open for the duration of the Autoclose timer before closing However if something passes through the Closing Beam the gate will close immediately Gate closin...

Page 62: ...ome on when you use the gate motor Using the Pedestrian Opening feature will cause the Courtesy Pillar Lights to flash three times before the gate opens The cabling that supplies the input voltage to the D2 Turbo must be suitably sized to carry the additional load of the Courtesy Pillar Lights FIGURE 85 page 58 2 1 12 1 Courtesy Pillar Lights act as Warning Light These modes replace the standard C...

Page 63: ...o seconds No mains present Three flashes every two seconds Battery voltage is low If you choose not to fit a Gate Status Indicator the Status LED on the controller can also be used for diagnostics 21 1 14 Battery low Protection The controller has circuitry that monitors the state of the battery During a power failure energy is drawn from the battery but not replaced To protect the battery from bei...

Page 64: ...can set up the many features and functions in a flash FIGURE 88 FIGURE 90 Please always adjust the Function Dial first FIGURE 89 Set this to the desired function and then move the Setting Dial to the preferred setting If a setting is for a single fixed value for example 15 second Autoclose time then the Select pushbutton acts as a select for that single choice However if the setting has two option...

Page 65: ...nter clockwise after you have finished setting up any of the features modes or profiles This ensures that it will be ready for use page 61 22 1 Remote control administration The D2 Turbo controllers incorporate an onboard multichannel receiver compatible with code hopping technology The receiver will allow any combination of the different inputs Trigger Gate fully open Pedestrian Holiday Lockout e...

Page 66: ...he other devices cannot be activated with the new Shift button only the D2 Turbo and other operators that are equipped with an onboard receiver is able to recognise the Shift button signals Using the shift key principle also prevents you from enabling functions like Holiday Lockout Mode by accident This is because you have to use both hands to press the two button combination At any stage remote c...

Page 67: ...o be learned into the system and activate Holiday Lockout Mode Step 3 Press the pushbutton to select the setting chosen from above the Status LED will change from red to green to confirm the setting page 63 Step 4 Press the desired button on the remote control s that you want to activate the selected function The Status LED will flash twice indicating that the onboard receiver has learned in the r...

Page 68: ...c remote controls from the onboard receiver s memory page 64 FIGURE 100 FIGURE 101 Step 3 Press the pushbutton to select the Status LED will change from red Step 4 Press any button on the specific remote control s that you want to delete from the onboard receiver s memory The Status LED will flash green three times and the buzzer will also beep three times indicating that the onboard receiver has ...

Page 69: ... the B row of options This will delete all remote controls from the onboard receiver s memory Step 3 Press the pushbutton to select the setting The Status LED will initially flash red Hold down the pushbutton until the Status LED turns green and three beeps are heard This will indicate that the onboard receiver has deleted the remote control s from its memory Step 4 Return the Function Dial to the...

Page 70: ...below Step 1 Rotate the Function Dial to the AUTOCLOSE position C Step 2 Rotate the Setting Dial to the desired time delay setting along the C row of options You can choose either 5 seconds 10 seconds 15 seconds 30 seconds or 45 seconds FIGURE 108 FIGURE 106 Step 3 Press the pushbutton to select your choice The Status LED will change from red to green indicating that the Autoclose feature has been...

Page 71: ...e feature To deactivate the Autoclose feature please follow the steps below Step 1 Rotate the Function Dial to the AUTOCLOSE position C Step 2 Rotate the Setting Dial to the OFF selection along the C row of options The Status LED will be red if Autoclose is on If it is already Off the Status LED will be green Step 3 Press the pushbutton to select The Status LED will change from red to green indica...

Page 72: ... application Only one mode can be selected at any given time 22 6 1 Standard Mode To activate Standard Mode please follow these steps Step 1 Rotate the Function Dial to the MODE position D Step 2 Rotate the Setting Dial to the STD selection along the D row of options Step 3 Press the pushbutton to select the setting The Status LED will change from red to green indicating that the Standard Operatin...

Page 73: ...Only Mode To activate Open Only Mode please follow these steps Step 1 Rotate the Function Dial to the MODE position D Step 2 Rotate the Setting Dial to the OPEN ONLY selection along the D row of options Step 3 Press the pushbutton to select the setting The Status LED will change from red to green indicating that the Open Only Operating Mode has been activated page 69 ...

Page 74: ...g Mode please follow the steps below Step 1 Rotate the Function Dial to the MODE position D Step 2 Rotate the Setting Dial to the REVERSING selection along the D row of options Step 3 Press the pushbutton to select the setting The Status LED will change from red to green indicating that the Reversing Operating Mode has been activated FIGURE 118 FIGURE 119 FIGURE 120 page 70 ...

Page 75: ...r Reversing To select PIRAC Mode as either On or Off please follow the steps below FIGURE 123 FIGURE 122 Step 1 Rotate the Function Dial to the MODE position D Step 2 Rotate the Setting Dial to the PIRAC on off selection along the D row of options Step 3 Press the pushbutton to toggle between On and Off The Status LED will change from red to green indicating that PIRAC Mode has been activated or i...

Page 76: ...otate the Function Dial to the MODE position D Step 2 Rotate the Setting Dial to either PFA on off for Pre flash Mode A or PFC on off for Pre flash Mode C along the C row of options Step 3 Press the pushbutton to toggle the Pre flash Mode between On and Off The Status LED will change from red to green indicating that the selected Pre flash Mode has been activated or it will change to red indicatin...

Page 77: ...elow Step 1 Rotate the Function Dial to the PROFILE position E Step 2 Rotate the Setting Dial to PCM on off along the E row of options FIGURE 130 FIGURE 129 FIGURE 128 Step 3 Press the pushbutton to toggle the chosen mode between On and Off The Status LED will change from red to green indicating that the selected Positive Close Mode has been activated or it will change to red indicating that it ha...

Page 78: ...tion E Step 2 Rotate the Setting Dial to SPEED hi lo along the E row of options FIGURE 133 FIGURE 131 FIGURE 132 Step 3 Press the pushbutton to toggle Speed profile between High and Low The Status LED will change from red to green indicating that the High Speed Profile has been activated or it will change to red indicating that the Low Speed Profile has been activated Step 4 Return the Function Di...

Page 79: ...m red to green indicating that the High Sensitivity Profile has been activated or it will change to red indicating that the Low Sensitivity Profile has been activated Step 4 Return the Function Dial to the RUN position 22 10 Verifying your Setup Should you wish to verify your settings you can rotate the Function Dial to the function that you want to check the settings of Then rotate the Setting Di...

Page 80: ...ne battery terminal Press and hold the pushbutton Reapply power to the unit it makes no difference whether the battery or mains is reconnected first Release the pushbutton The controller is now defaulted 22 12 Factory Defaults schedule Sensitivity Autoclose status Autoclose timer Modes of Operation PIRAC PCM status Speed Light profile Hi Lo On Off s S O R On Off On Off Hi Lo CUR PFA PFC Lo 5s Lo H...

Page 81: ...ation LCK STP Holiday Lockout or gate Stop input A normally closed potential free input For as long as a connection between this input and COM is maintained the controller will behave normally But when this connection to COM is broken all inputs are inhibited and all triggers except the one that invoked the feature will be ignored and if the gate is moving it will stop As the name implies this fea...

Page 82: ...e correctly I e if beams are fitted and then removed the circuit which is affected must be replaced with a wire link to create the normally closed circuit Safe CLS CLOSING edge safety input A normally closed potential free input As long as a connection between this input and COM is maintained the controller will behave normally When this connection is broken it will prevent the gate from closing i...

Page 83: ...trigger signal is present PED Green On when the pedestrian signal is present AUX Green On when an auxiliary signal is present FIGURE 137 page 79 24 Diagnostics Buzzer feedback A warning buzzer will sound where applicable as per the table below Inhibitor name Battery low Beams broken any Safety beams failure Mains failure Multiple collisions Holiday Lockout Number of beeps 3 beeps every two seconds...

Page 84: ...rocedure A Low battery voltage condition especially if the Status Light flashes three times Check for false collisions with Procedure B False Collision Detection later in this section Intermittent IRBC IRBO signals Check that the voltage applied to the beams is appropriate False trigger Intermittent short due to possible moisture on the TRG input Monitor TRG LED If the problem is still not solved ...

Page 85: ...atching receiver on TRG would activate the Autoclose override feature Long pulse on TRG would activate the Autoclose override feature Faulty IRBC Beam signal Intermittent power loss check for low voltages with Procedure A Low Battery Voltage Condition If the problem is still not solved the main controller might be faulty There is a continuous PED signal the PED light will be on continuously The PE...

Page 86: ...between 13 6V and 13 8V If not replace the controller Battery may be old and might have to be replaced If in doubt test as follows Check that the battery is charged by ensuring that the battery voltage is above 13 5V with the onboard charger connected If the battery is in a good condition it would probably pass the test without being fully charged Isolate the mains from the controller Remove the D...

Page 87: ...and manually move the gate to check for ease of operation Rack pressing down onto pinion Bad rack joints Seized or badly running wheels Top guide rollers restricting the gate Dirt on rail Physical damage to the rail Wheel catching side of pinion Gate hitting endstop Check the DC motor wires for loose connections Check that the sensor wire harness is securely plugged into controller If the problem ...

Page 88: ...lockwise until it clicks the motor pinion will be put into Manual Mode 26 2 Re engage gearbox drive To re engage the drive mechanism of the operator you will need to 1 Turn the Manual Release thumbwheel 90 clockwise until it clicks 2 Once you have re engaged the drive mechanism don t forget to lock the camlock by inserting the key and rotating it 90 counter clockwise this will help prevent unautho...

Page 89: ...power supply A solar panel can be used to charge the battery instead of the conventional charging circuit A 20W panel will provide enough power for 20 daily operations of an average gate less if 12V DC security lights are fitted You will need to fit a deep cycle low maintenance battery minimum 35Ah in order to provide sufficient backup capacity during days of poor weather These are typical values ...

Page 90: ...rator into Manual Mode and check that the gate runs freely on its rail and does not catch or foul against the walls or pillars Ensure that the gate wheels and guide rollers are rotating freely and are not worn In high volume applications it will be necessary to replace these components regularly Ensure that the rack is properly secured to the gate and that it does not press down onto the operator ...

Page 91: ...d service personnel Consult your local dealer for assistance Your D2 Turbo sliding gate operator requires no special care other than that described in the Maintenance section If you are having a problem with your D2 Turbo please contact your installer or local dealer ...

Page 92: ...ned and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger Centurion Systems Pty Ltd does not accept any liability caused by improper use of the product or for use other than that for which the automated system was designed Ensure that the customer is in poss...

Page 93: ...improper use of the product or for use other than that for which the automated system was designed Once the installation has been successfully completed and tested it is important for the installer to explain the operation and safety requirements of the system page 89 ...

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Page 96: ...scribe facebook com CenturionSystems YouTube com CenturionSystems Sharecall 0860 CENTURION 0860 236 887 Head Office 27 11 699 2400 Sharecall Technical Support 0861 003 123 or 27 11 699 2481 from 07h00 to 18h00 GMT 2 Sharecall numbers applicable when dialed from within South Africa only ...