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Detail Instructions:

Detail Instructions:

Detail Instructions:

Detail Instructions:

Detail Instructions:
This manual has been written to cover the assembly of the Twinstar scale helicopter kit and the ARF Painted
version.  This is the detail construction of the Twinstar fuselage components that work in cooperation with the
scale mechanics instruction manual. For modelers building the kit version, all mechanics fitting (landing gear,
muffler exhaust, tail gearbox, fuel system components and radio mounting) must be completed before the fuselage
is painted as this will reveal any addition access holes that need to be cut-out. This is much simpler before painting
is complete.

Building Level:

Building Level:

Building Level:

Building Level:

Building Level:
Level 1.  Beginners will follow all steps and sections in order as they are laid out, this is a longer process that

involves building the mechanics completely, running-in the engine and then disassembling the helicopter to
install into the completed fuselage.

Level 2.  Intermediate to expert modelers can complete the fuselage and build & install the helicopter simulta-

neously using a previously run-in engine.

Instructional Information

Instructional Information

Instructional Information

Instructional Information

Instructional Information
Every attempt has been made to ease the assembly of your helicopter, at each step where there are complex
assemblies, there are detailed drawings, photos and written instructions to walk you through each step.  Remember
to take a few minutes before each step to carefully examine the instructions in order to become familiar with the
parts and assembly sequence before beginning that step.

Twinstar Detail Construction Manual

Symbols used to help assist you in building:

Apply
“Goop”

Special
Attention

Repeat Step
as Specified

Apply
Threadlock

Partially
Tighten

Purchased
Separately

Helpful
Tip

Cut away
Shaded Portion

Hardware Description and Identification:

M3x6 = 3 x 6mm and can refer to screws or fasteners:

Required Items to complete the Twinstar Fuselage kit:

Recommended Tools & Accessories:

Pencil & Ruler

Clear Fuel Proof Paint

Slow CA Glue

1/4” Paintbrush

1/16”, 1/8” Drill Bit Scissors
Regular Hand Tools Paint, primer and filler*
Masking Tape

320 Grit Sandpaper

Lead Weight

30 Minute Epoxy

Foam Rubber

Sanding Blocks*

Permanent Marker

Locktite (liquid thread lock)

Rubbing Alcohol

Disposable epoxy brushes

Moto Tool w/ sanding accessories
Remote Glow Plug Connector (CN2222)
Remote Fueling Valve (CNT4444)
5.0mm Open End Wrench
5.5mm Open End Wrench
7.0mm Open End Wrench

* For unassembled fuselage kit version.

M3x6 Self Tapping Screw

M - metric

3 - diameter

6 - length

M3x10 Socket Cap Screw

M - metric

3 - diameter

6 - length

Summary of Contents for Twinstar CN1075

Page 1: ...licopter ARF Helicopter ARF Helicopter Detail Manual HIGHQUALITYFIBERGLASS MAINROTORDIAMETER 49 5 in TAILROTORDIAMETER 9 7 in HEIGHT 15 2 in BLADES 550mm ENGINE 32 38 Century Helicopter Products Designed and Developed in USA 2nd Edition March 2002 All rights reserved Specifications ...

Page 2: ...ning Warning Warning Warning Warning TheTwinstarscalehelicopterkitmustbeassembledandinstalledinaccordancewiththeseinstructions Failuretodosocouldcausefailuresinthefuselageorthehelicoptermechanics Suchfailurescouldresult inseriousinjuries Itisstronglyrecommendedthatifyouareindoubtofyourabilities youshouldseek theassistancefromexperiencedradiocontrolmodelersandassociations Asmanufacturer weassumeno ...

Page 3: ...n Instructional Information Instructional Information Everyattempthasbeenmadetoeasetheassemblyofyourhelicopter ateachstepwheretherearecomplex assemblies therearedetaileddrawings photosandwritteninstructionstowalkyouthrougheachstep Remember totakeafewminutesbeforeeachsteptocarefullyexaminetheinstructionsinordertobecomefamiliarwiththe partsandassemblysequencebeforebeginningthatstep TwinstarDetailCon...

Page 4: ...dtousethescalemufflerfrom Century either the CN3058 30 size or the CN3059 46 50size thatcanbepurchaseseparately These mufflers are box like and fit very close to the scale mechanicsmakingthemanidealchoice Standard torpedostylemufflerssimplywillnotworkbecausethey requirecuttingoutthesideofthefuselage Itiscommonand recommendedtouseanoptionalexhaustdiverterthatextends themufflerexhaustoutpasttheedgeo...

Page 5: ...chanicsareinthe finalposition someslightadjustmentis possiblebybendingthelastsegmenttofit STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports STEP 2 Fuselage Side Supports Finalshapeofthefuselagesupportsbefore applyingtapeorweather stripping Remem bertothoroughlycleanthepartsbefore applyinganyadhesivetape Fuselage supports CN1075 ...

Page 6: ...equallyspacedalongthetailboom Insertthelongrudderpushrodfromthe endofthetailboombutdonotattachtheplasticpushrodcoupler CompletetheremainderofStep4 9inthe mechanicsmanual includingattachingtherudderballlinktothetailpitchleverbutdonotgreasethegearsinthe gearbox Slidethepushrodbackandforthtogetthebestpositioningforthetailguides Oncesmoothoperationis attained tapeeachguidetothetailboom Followingtherud...

Page 7: ...crewandinsertfromthebottom ofthefrontlandingstrut throughthefiberglassfloorandthealigntothefrontholeofthemechanics Attachone M3Locknutontheinsideusingplierstoholdthenutwhiletheboltistightenedfrombelow Repeatfortheother side Toattachtherearstrut repeatthesameprocedurebuttipthemechanicsoverthesideofatable Usinga 5 5mmnutdriver placeadropofgreaseonthetopofthelocknutandinsertintothenutdriver thiswillh...

Page 8: ...lightlysandthepaintsurfacetoremovetheglossfinishandbonddirectly Followthetapingprocedureat theendofthekitversionuntildry Thehorizontalstabilizersareattachedtothetailboombybondingtheedgeofthefintothematchingmolded protrusiononthetailboom Thethreadedrodsareonlyforalignmentanddonotsignificantlyaddtothestrength ofthejoint Matchthehorizontalstabilizertothematingmoldedsectioninthetailboomanddrawapencill...

Page 9: ...os Havingcompletedthemechanics liftthe helicopterbytheflybarheldperpendiculartothe lengthofthehelicopterandcontinueto movethebatterypackforwarduntil balanceisachieved Itmaybenecessary toconstructananchor likeafew simplemetalhooksbondedtothe insideofthenosetoholdrubber bandssecuringthebatterypack If moreweightisnecessary adding weightisacceptablebutbe cautioustotheamount ifleadis beingused bonditas...

Page 10: ...hin 1 16 1 5mm beadofadhesivecenteredintherecessed surface Pickupthewindshieldbytheedgesonly remember Goop or GoopFingerprints cannotberemovediftheytouchaclearpart Usingsingle use Hobbygreasesyringes aregreatandreally makethisasimpletaskastheadhesivewidthandamount canbeeasilycontrolled Letdryfor24hours An excellentalternativeistouse R C56Canopy Glue fromanyairplanehobbyshop Thisadhesive remainswhi...

Page 11: ...leoftheflybartothemainshaftinnot realisticandwheninflight theflybarwill notdeflecthalfthedistancepossible HappyflyingwithyourgorgeousTwinstarfuselage STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing STEP 14 Final Balancing Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual Twinstar Detail Manual STEP 15 Decals ...

Page 12: ...implyfixedandtherepairedsectionismuchstrongerthaninits originalstate Addtouchuppaintandnoonewouldeverknowithadbeendamaged Thereisalimittothistype ofthinkingwherepurchasingthereplacementfiberglasspartissimplycheaperandlessworkthanperforming majorreconstructivesurgery The Paint Job The Paint Job The Paint Job The Paint Job The Paint Job There is no magic to a good paint job the true secret is time p...

Page 13: ...ling fan shroud ForthesefuselagesthathavebeenexplicitlydesignedfortheCentury sscalemechanics almostallof theseconcernshavebeenconsideredandfinishedatthefactory Thisleavestheholefortheexhaust ifyouare using the recommended scale muffler CN3058 32 38 or CN3059 46 50 then these dimensions have been includedonatemplateintheScaleMechanicsManualforthe30sizeengine the46 50requiresaslightadjust ment 4a Wh...

Page 14: ...m10or20mm forall 1 OptionalParts CN0427 Hexonewaystartextension 1 CN2054 UniversalGlowPlugWrench 1 CN2222 RemoteGlowPlugConnector 1 CN3014 Exhaust Diverter 30 size 45 Degree 1 CN3015 Exhaust Diverter 40 60 size 90 Degree 1 CN3016 Exhaust Diverter 40 60 size 45 Degree 1 CN3058 32 38ScaleMuffler optional 1 CN3059 46 50ScaleMuffler optional 1 CNT4444 BranchValvew Filter FillingNozzleSet 1 CN1075 1 Fr...

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